An online spraying equipment for electrolytic aluminum anode carbon block based on an industrial robot

Abstract

The utility model discloses an online spraying equipment of electrolytic aluminium anode carbon block based on industrial robot relates to electrolytic aluminium anode carbon block spraying technical field including spraying box body, the one side of spraying box body is provided with cleaning box, the one side of spraying box body away from cleaning box is provided with drying box, is installed on spraying box body and transports the equipment, is installed on the equipment and is connected with the link, and the position of link corresponding spraying box body, drying box, cleaning box all are set up with the removal groove, and the both ends of spraying box body and cleaning box, drying box are all installed with the automatic door, and the one side of cleaning box installs he control platform, and the drying module is installed in drying box, and the spraying mechanism is set up between the workbench and spraying box body, and through the spraying mechanism, the even spraying of electrolytic aluminium anode carbon block is carried out, reduces the manual spraying, improves the spraying efficiency and the spraying quality, reduces the oxidation prevention effect to the spraying quality and electrolytic aluminium anode carbon block.

Description

Technical Field

[0001] This utility model relates to the field of electrolytic aluminum anode carbon block spraying technology, specifically to an online spraying equipment for electrolytic aluminum anode carbon blocks based on an industrial robot. Background Technology

[0002] Anti-oxidation coating for electrolytic aluminum anode carbon blocks is a special type of coating primarily used to protect electrolytic aluminum anode carbon blocks from oxidation and corrosion. During the coating process, the coating is applied evenly to the surface of the carbon block via spraying. Because the surface of the carbon block may have some tiny pores, the coating can penetrate these pores, forming a tight protective layer, thereby effectively preventing the carbon block from being oxidized and corroded.

[0003] Currently, painting is mainly done manually or without any painting process at all. During painting, the spray head is moved manually, which results in low painting efficiency, high labor intensity, difficulty in paint recovery, low paint uniformity, large color difference, slow painting speed, and low economic benefits.

[0004] Existing spraying equipment processes electrolytic aluminum anode carbon blocks manually or without spraying. During spraying, a large amount of manual spraying is performed, which can easily affect spraying efficiency and uniformity due to varying levels of skill. Furthermore, the high labor intensity can negatively impact the quality of the spraying and the anti-oxidation effect of the anode carbon blocks. Utility Model Content

[0005] The purpose of this invention is to provide a high-precision alloy chip resistor to address the problems mentioned in the background art, where manual spraying of large quantities of material during the coating process is prone to affecting spraying efficiency and uniformity due to varying skill levels, and is also labor-intensive, thus easily affecting the quality of the coating and the anti-oxidation effect of the anode carbon block.

[0006] The objective of this utility model can be achieved through the following technical solutions:

[0007] An online spraying equipment for electrolytic aluminum anode carbon blocks based on an industrial robot includes a spraying box body. A cleaning box is installed on one side of the spraying box body, and a drying box is installed on the side of the spraying box body away from the cleaning box. A transport device is installed on the spraying box body, and a connecting rod is installed on the transport device. The connecting rod has moving slots corresponding to the positions of the spraying box body, the drying box, and the cleaning box. Automatic doors are installed at both ends of the spraying box body, the cleaning box, and the drying box. A control console is installed on one side of the cleaning box. A drying module is installed inside the drying box. Two spray nozzles are installed inside the spraying box body. A workbench is fixed inside the spraying box body, the cleaning box, and the drying box. Filter plates are arranged around the lower end of the workbench. A spraying mechanism is arranged between the workbench and the spraying box body for automatic spraying of electrolytic aluminum anode carbon blocks.

[0008] As a further embodiment of this utility model: the spraying mechanism includes two symmetrical electric slide rails fixed inside the spraying box body. A movable plate is slidably connected to the electric slide rails. A robotic arm is fixed on each of the two movable plates. A nozzle is fixed at the output end of the robotic arm. The nozzle corresponds to the worktable. A spraying assembly is provided between the robotic arm and the spraying box body for adjusting the position of the robotic arm.

[0009] As a further embodiment of this utility model: the spraying assembly includes two symmetrical electric slide rails two disposed at the lower end of the electric slide rail, and a movable plate two is slidably connected on the electric slide rail two, and the movable plate two is fixedly connected to the electric slide rail one.

[0010] As a further embodiment of this utility model: an electric telescopic rod is fixed to one side of the cleaning box, and a movable rod is fixedly connected to the telescopic end of the electric telescopic rod inside the cleaning box. Two symmetrical electric tracks are fixed on the movable rod. A brush is arranged in an array at the lower end of the electric track. The brush corresponds to the worktable. A cleaning group is arranged between the brush and the electric track for the brush to rotate and clean.

[0011] As a further embodiment of this utility model: the cleaning assembly includes a rotating column rotatably connected to the lower end of the electric track, the rotating column being fixedly connected to a brush, the brush being a long brush, a rack being fixed to one end of the moving rod, and a gear being fixed to the upper end of the rotating column, the gear meshing with the rack.

[0012] As a further embodiment of this utility model: two symmetrical electric tracks are fixed on the side of the cleaning box away from the electric track one, and a high-pressure air pipe is provided at the lower end of the electric track two, and the high-pressure air pipe is inclined.

[0013] As a further embodiment of this utility model: a cylinder is fixed at the lower end of the electric track, a fixed pipe is fixed at the output end of the cylinder, an air supply hose is fixedly connected to the fixed pipe, the fixed pipe is fixedly connected to a high-pressure air pipe, the high-pressure air pipes are arranged in an array, and inclined plates are fixed on both sides of the cleaning box and corresponding filters are provided.

[0014] As a further embodiment of this utility model: a collection box is slidably arranged inside the cleaning box, the spraying box body, and the drying box, the collection box corresponding to the filter plate, and a dust collection and filtration module is fixed on one side of the cleaning box and the spraying box body, corresponding to the collection box.

[0015] The beneficial effects of this utility model are:

[0016] 1. This utility model utilizes an electric slide rail one to move the robotic arm left and right, which in turn drives the spray head to uniformly spray the electrolytic aluminum anode carbon block from multiple angles, improving spraying efficiency. Simultaneously, the electric slide rail two moves the robotic arm back and forth, increasing its range of motion and facilitating multi-angle spraying. Through this spraying mechanism, the electrolytic aluminum anode carbon block is uniformly sprayed, reducing manual spraying, improving spraying efficiency and quality, and minimizing the impact on the anti-oxidation effect of the electrolytic aluminum anode carbon block.

[0017] 2. In this utility model, during cleaning, the first electric track drives the rotating column to rotate, causing the brush to rotate and clean the electrolytic aluminum anode carbon block, improving the cleaning effect. At the same time, the high-pressure air pipe blows air onto the electrolytic aluminum anode carbon block, which, together with the brush, enhances the cleaning effect. Then, the cylinder extends and retracts, bringing the high-pressure air pipe closer to the electrolytic aluminum anode carbon block for cleaning. Simultaneously, the second electric track drives the high-pressure air pipe to move, blowing air onto the electrolytic aluminum anode carbon block to further improve the cleaning effect and reduce the residue of debris. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings.

[0019] Figure 1 This is a structural schematic diagram of the spraying equipment of this utility model;

[0020] Figure 2 This is a first internal schematic diagram of the spraying equipment of this utility model;

[0021] Figure 3 This is a second internal schematic diagram of the spraying equipment of this utility model;

[0022] Figure 4 This is a utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0023] In the diagram: 1. Spraying box body; 2. Cleaning box; 3. Drying box; 4. Transport equipment; 5. Connecting rod; 6. Control console; 7. Automatic door; 8. Drying module; 9. Workbench; 10. Electric slide rail one; 11. Moving plate one; 12. Robotic arm; 13. Spray nozzle; 14. Electric slide rail two; 15. Moving plate two; 16. Electric telescopic rod; 17. Moving rod; 18. Electric track one; 19. Rotating column; 20. Gear; 21. Rack; 22. Brush; 23. Electric track two; 24. Cylinder; 25. Fixed pipe; 26. High-pressure air duct; 27. Collection box; 28. Dust collection and filtration module. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-2 As shown, this utility model is an online spraying equipment for electrolytic aluminum anode carbon blocks based on an industrial robot. It includes a spraying box body 1, a cleaning box 2 installed on one side of the spraying box body 1, a drying box 3 installed on the side of the spraying box body 1 away from the cleaning box 2, a transport device 4 installed on the spraying box body 1, a connecting rod 5 installed on the transport device 4, and a moving groove opened on the connecting rod 5 corresponding to the positions of the spraying box body 1, the drying box 3, and the cleaning box 2. Automatic doors 7 are installed at both ends of the spraying box body 1, the cleaning box 2, and the drying box 3. A control console 6 is installed on one side of the cleaning box 2. A drying module 8 is installed inside the drying box 3. Two spray nozzles 13 are installed inside the spraying box body 1. A workbench 9 is fixed inside the spraying box body 1, the cleaning box 2, and the drying box 3. Filter plates are set around the lower end of the workbench 9. A spraying mechanism is set between the workbench 9 and the spraying box body 1 for automatic spraying of electrolytic aluminum anode carbon blocks.

[0026] Specifically, the staff fixes the electrolytic aluminum anode carbon blocks to be sprayed onto the connecting rod 5, operates the transport equipment 4, and moves the electrolytic aluminum anode carbon blocks into the cleaning box 2 through the moving trough to clean the dust and other debris on their surface. During cleaning, the automatic door 7 is closed. After cleaning, the automatic door 7 is opened, and the transport equipment 4 allows the electrolytic aluminum anode carbon blocks to enter the spraying box body 1. The electrolytic aluminum anode carbon blocks are evenly sprayed by the spraying mechanism, reducing manual spraying, improving spraying efficiency and spraying quality, and reducing the impact on spraying quality and the anti-oxidation effect of the electrolytic aluminum anode carbon blocks. The operation is observed through the control panel 6, and then the blocks enter the drying box 3 for drying through the drying module 8. During spraying, the paint is collected through the filter plate.

[0027] In this embodiment, refer to Figure 1 - Figure 2As shown, the spraying mechanism includes two symmetrical electric slide rails 10 fixed inside the spray box body 1. Moving plates 11 are slidably connected to the electric slide rails 10. Robotic arms 12 are fixed to both moving plates 11. Spray nozzles 13 are fixed to the output ends of the robotic arms 12, corresponding to the worktable 9. A spraying assembly is provided between the robotic arms 12 and the spray box body 1 for adjusting the position of the robotic arms 12. The spraying assembly includes two symmetrical electric slide rails 14 located at the lower end of the electric slide rails 10. Moving plates 15 are slidably connected to the electric slide rails 14, and the moving plates 15 are fixedly connected to the electric slide rails 10.

[0028] Specifically, the electric slide rail 10 is operated, which drives the moving plate 11 to move, so that the robotic arm 12 moves to the appropriate position and moves left and right. The robotic arm 12 drives the spray head 13 to spray the electrolytic aluminum anode carbon block evenly from multiple angles, improving the spraying efficiency. At the same time, the electric slide rail 2 14 is operated, which causes the moving plate 2 15 to move, so that the robotic arm 12 moves back and forth, increasing the range of movement of the robotic arm 12 and facilitating multi-angle spraying by the robotic arm 12. Through the spraying mechanism, the electrolytic aluminum anode carbon block is evenly sprayed, reducing manual spraying, improving spraying efficiency and spraying quality, and reducing the impact on the spraying quality and the anti-oxidation effect of the electrolytic aluminum anode carbon block.

[0029] In this embodiment, refer to Figure 3 - Figure 4 As shown, an electric telescopic rod 16 is fixed to one side of the cleaning box 2. The telescopic end of the electric telescopic rod 16 extends into the cleaning box 2 and is fixedly connected to a moving rod 17. Two symmetrical electric tracks 18 are fixed on the moving rod 17. Brushes 22 are arranged in an array at the lower end of the electric tracks 18, corresponding to the worktable 9. A cleaning assembly is arranged between the brushes 22 and the electric tracks 18 for rotating and cleaning the brushes 22. The cleaning assembly includes a rotating column 19 rotatably connected to the lower end of the electric tracks 18. The rotating column 19 is fixedly connected to the brushes 22, which are long brushes. A rack 21 is fixed to one end of the moving rod 17, and a gear 20 is fixed to the upper end of the rotating column 19. The gear 20 meshes with the rack 21. Two symmetrical electric tracks 23 are fixed to the side of the cleaning box 2 away from the electric tracks 18. A high-pressure air duct 26 is arranged at the lower end of the electric tracks 23. The high-pressure air duct 26 is inclined. A cylinder 24 is fixed to the lower end of the electric track 23. A fixed pipe 25 is fixed to the output end of the cylinder 24. An air supply hose is fixedly connected to the fixed pipe 25. The fixed pipe 25 is fixedly connected to a high-pressure air pipe 26. The high-pressure air pipes 26 are arranged in an array. Inclined plates are fixed on both sides of the cleaning box 2, and the filters are correspondingly arranged. A collection box 27 is slidably arranged inside the cleaning box 2, the spray box body 1, and the drying box 3. The collection box 27 corresponds to the filter plate. A dust collection and filter module 28 is fixed on one side of the cleaning box 2 and the spray box body 1, and it corresponds to the collection box 27.

[0030] Specifically, during cleaning, the electric telescopic rod 16 is operated, causing the moving rod 17 to move, which in turn moves the electric track 18, allowing the electrolytic aluminum anode carbon block to enter between the two electric tracks 18. Simultaneously, the electric track 18 is operated, moving it and causing the rotating column 19 to move, causing the gear 20 to move on the rack 21, which in turn rotates the rotating column 19. This causes the brush 22 to rotate and clean the electrolytic aluminum anode carbon block, improving the cleaning effect. At the same time, the high-pressure air duct 26 is activated to blow air onto and clean the electrolytic aluminum anode carbon block, in conjunction with... The brush 22 improves the cleaning effect. Then, the cylinder 24 extends and retracts, driving the fixed pipe 25 to move, so that the high-pressure air pipe 26 is close to the electrolytic aluminum anode carbon block for air blowing and cleaning. At the same time, the electric track 23 drives the high-pressure air pipe 26 to move and clean the electrolytic aluminum anode carbon block, further improving the cleaning effect. The cleaned debris enters the collection box 27 through the filter plate. The inclined block facilitates the debris to fall into the collection box 27. Then, the dust collection and filtration module 28 extracts and filters the dust and discharges it. After completion, the collection box 27 can be pulled out to clean up large pieces of debris.

[0031] The working principle of this utility model is as follows: The operator fixes the electrolytic aluminum anode carbon block to be sprayed onto the connecting rod 5, operates the transport equipment 4, and moves the electrolytic aluminum anode carbon block into the cleaning box 2 through the moving trough to clean the dust and other debris on its surface. During cleaning, the automatic door 7 is closed. After cleaning, the automatic door 7 is opened, and the transport equipment 4 allows the electrolytic aluminum anode carbon block to enter the spray box body 1. The operation is observed through the control panel 6, and then the block enters the drying box 3 for drying through the drying module 8. During spraying, the paint is collected through the filter plate.

[0032] Then, the electric slide rail 10 is operated, which drives the moving plate 11 to move, so that the robotic arm 12 moves to the appropriate position and moves left and right. The robotic arm 12 drives the spray nozzle 13 to spray the electrolytic aluminum anode carbon block at multiple angles and evenly, thereby improving the spraying efficiency. At the same time, the electric slide rail 2 14 is operated, which causes the moving plate 2 15 to move, so that the robotic arm 12 moves back and forth, thereby increasing the range of motion of the robotic arm 12 and facilitating multi-angle spraying by the robotic arm 12.

[0033] During cleaning, the electric telescopic rod 16 is operated, causing the moving rod 17 to move, which in turn moves the electric track 18, allowing the electrolytic aluminum anode carbon block to enter between the two electric tracks 18. Simultaneously, the electric track 18 is operated, and its movement causes the rotating column 19 to move, causing the gear 20 to move on the rack 21, which in turn rotates the rotating column 19, causing the brush 22 to rotate and clean the electrolytic aluminum anode carbon block. At the same time, the high-pressure air duct 26 is activated to blow air onto the electrolytic aluminum anode carbon block, which, together with the brush 22, improves the cleaning effect. Then, the cylinder 24 extends and retracts, causing the fixed pipe 25 to move, bringing the high-pressure air duct 26 closer to the electrolytic aluminum anode carbon block for cleaning. At the same time, the electric track 23 moves the high-pressure air duct 26 to clean the electrolytic aluminum anode carbon block. The debris is filtered through the filter plate and enters the collection box 27. The inclined block facilitates the debris falling into the collection box 27. Then, the dust collection and filtration module 28 extracts and filters the dust and discharges it. After completion, the collection box 27 can be pulled out to clean up large pieces of debris.

[0034] The above description details one embodiment of the present utility model, but it is merely a preferred embodiment and should not be construed as limiting the scope of the present utility model. All equivalent variations and improvements made within the scope of the present utility model application should still fall within the patent coverage of the present utility model.

Claims

1. An online spraying equipment for electrolytic aluminum anode carbon blocks based on an industrial robot, characterized in that, The system includes a spray box body (1), a cleaning box (2) installed on one side of the spray box body (1), a drying box (3) installed on the side of the spray box body (1) away from the cleaning box (2), a transport device (4) installed on the spray box body (1), a connecting rod (5) installed on the transport device (4), and a moving groove opened on the connecting rod (5) corresponding to the positions of the spray box body (1), the drying box (3), and the cleaning box (2). The spray box body (1) is connected to the front of the cleaning box (2) and the drying box (3). Automatic doors (7) are installed at both ends. A control console (6) is installed on one side of the cleaning box (2). A drying module (8) is installed inside the drying box (3). Two nozzles (13) are installed inside the spray box body (1). Workbenches (9) are fixed inside the spray box body (1), the cleaning box (2), and the drying box (3). Filter plates are installed around the lower end of the workbench (9). A spraying mechanism is installed between the workbench (9) and the spray box body (1) for automatic spraying of electrolytic aluminum anode carbon blocks.

2. The online spraying equipment for electrolytic aluminum anode carbon blocks based on industrial robots according to claim 1, characterized in that, The spraying mechanism includes two symmetrical electric slide rails (10) fixed inside the spraying box body (1). A moving plate (11) is slidably connected to the electric slide rail (10). A robotic arm (12) is fixed on each of the two moving plates (11). A nozzle (13) is fixed at the output end of the robotic arm (12). The nozzle (13) corresponds to the worktable (9). A spraying assembly is provided between the robotic arm (12) and the spraying box body (1) for adjusting the position of the robotic arm (12).

3. The online spraying equipment for electrolytic aluminum anode carbon blocks based on industrial robots according to claim 2, characterized in that, The spraying assembly includes two symmetrical electric slide rails (14) disposed at the lower end of the electric slide rail one (10). A movable plate (15) is slidably connected to the electric slide rail two (14), and the movable plate (15) is fixedly connected to the electric slide rail one (10).

4. The online spraying equipment for electrolytic aluminum anode carbon blocks based on industrial robots according to claim 1, characterized in that, An electric telescopic rod (16) is fixed on one side of the cleaning box (2). The telescopic end of the electric telescopic rod (16) extends into the cleaning box (2) and is fixedly connected to a moving rod (17). Two symmetrical electric tracks (18) are fixed on the moving rod (17). A brush (22) is provided at the lower end of the electric track (18) and is arranged in an array. The brush (22) corresponds to the worktable (9). A cleaning component is provided between the brush (22) and the electric track (18) for the rotation cleaning of the brush (22).

5. The online spraying equipment for electrolytic aluminum anode carbon blocks based on an industrial robot according to claim 4, characterized in that, The cleaning assembly includes a rotating column (19) rotatably connected to the lower end of an electric track (18). The rotating column (19) is fixedly connected to a brush (22). The brush (22) is a long brush. A rack (21) is fixed to one end of the moving rod (17). A gear (20) is fixed to the upper end of the rotating column (19). The gear (20) meshes with the rack (21).

6. The online spraying equipment for electrolytic aluminum anode carbon blocks based on industrial robots according to claim 5, characterized in that, Two symmetrical electric tracks (23) are fixed on the side of the cleaning box (2) away from the electric track one (18). A high-pressure air pipe (26) is provided at the lower end of the electric track two (23), and the high-pressure air pipe (26) is inclined.

7. The online spraying equipment for electrolytic aluminum anode carbon blocks based on an industrial robot according to claim 6, characterized in that, A cylinder (24) is fixed at the lower end of the electric track (23). A fixed pipe (25) is fixed at the output end of the cylinder (24). A gas delivery hose is fixedly connected to the fixed pipe (25). The fixed pipe (25) is fixedly connected to the high-pressure air pipe (26). The high-pressure air pipes (26) are arranged in an array. Inclined plates are fixed on both sides of the cleaning box (2) and the filters are corresponding.

8. The online spraying equipment for electrolytic aluminum anode carbon blocks based on an industrial robot according to claim 1, characterized in that, A collection box (27) is slidably disposed inside the cleaning box (2), the spray box body (1), and the drying box (3). The collection box (27) corresponds to the filter plate. A dust collection and filtration module (28) is fixed on one side of the cleaning box (2) and the spray box body (1) and corresponds to the collection box (27).

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