Refractory castable delivery device
By designing the sieve plate, crushing blades, and inner lining pipe structure of the refractory castable conveying device, the problems of cleaning residual material on the pipe wall and wear were solved, thereby improving equipment operating efficiency and reducing maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANXI SHANGBAIQUAN NEW MATERIALS CO LTD
- Filing Date
- 2025-06-18
- Publication Date
- 2026-05-29
AI Technical Summary
Existing refractory castable conveying devices suffer from difficulties in cleaning residual material adhering to the pipe wall and severe wear on the pipe wall during conveying, resulting in low equipment operating efficiency and high maintenance costs.
A device was designed that includes components such as a conveying pipe, a screening bucket, a motor, a baffle, a cylinder, and a blower. Large pieces of material are screened out by the screen plate, and large pieces of material are crushed by the crushing blades. The inner liner tube reduces wear, and the cylinder and blower are used to clean up residual material. The inner liner tube can be quickly replaced to reduce maintenance costs.
It improves pipeline cleaning efficiency, reduces pipe wall wear, lowers maintenance costs, and extends the service life of the equipment.
Smart Images
Figure CN224294194U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of conveying device technology, and more specifically, to a refractory castable conveying device. Background Technology
[0002] In the operation and maintenance of high-temperature equipment in industries such as metallurgy, building materials, and chemicals, refractory castables are key lining materials. Their conveying efficiency and quality directly affect the equipment maintenance cycle and operational stability. Currently, the industry commonly uses screw conveyors, pneumatic conveying systems, or belt conveyors for pipeline transportation of refractory castables. However, in practical applications, it has been found that traditional conveying devices have two major technical defects: the difficulty in cleaning residual material adhering to the pipe wall and the severe wear of the pipe wall by the castable during the transportation process. These defects restrict the operating efficiency of the equipment.
[0003] On the one hand, refractory castables have a high content of fine powder and significant differences in fluidity. Fine powder is easily adsorbed onto the inner wall of the pipe, causing a dense adhesion layer to gradually form on the pipe wall. This residual layer not only continues to thicken, causing an increase in conveying resistance, but also forms a structural blockage due to the hardening of the material after shutdown. Existing cleaning processes require disassembling the pipe for mechanical scraping, which is cumbersome and easily causes dust diffusion, affecting the working environment and significantly extending the equipment restart cycle.
[0004] On the other hand, refractory castables generally contain hard aggregates such as corundum and silicon carbide, whose Mohs hardness is generally above 8.0, which causes continuous frictional wear on the pipe wall during high-speed transportation.
[0005] Therefore, existing conveying devices are inadequate in dealing with residual material cleaning and pipe wall wear. Utility Model Content
[0006] In view of the aforementioned problems, and in conjunction with the first aspect of the present invention, the present invention provides a refractory castable conveying device, the device comprising: a conveying pipe, a screening bucket and a first motor, the screening bucket being provided at the top of the conveying pipe, the first motor being provided at one end of the conveying pipe, a second motor being provided at the top of the screening bucket, a transmission rod and agitating blades being provided at the bottom of the second motor, and a screen plate being provided inside the screening bucket;
[0007] The first motor is provided with a spiral push rod at one end, the conveying pipe is provided with an inner liner, the conveying pipe is provided with a first baffle and a second baffle, the conveying pipe is provided with a mounting base on one side, the mounting base is provided with a cylinder and a transmission component, and the conveying pipe is provided with a fan on one side.
[0008] According to a preferred embodiment, a first flange is provided at one end of the conveying pipe, and a sealing cover is bolted to one end of the first flange. A first connecting hole is provided at one end of the sealing cover, and the main shaft of the first motor passes through the first connecting hole. A spiral push rod is detachably connected to one end of the first motor.
[0009] According to a preferred embodiment, a second flange is welded to the top of the conveying pipe, and the screening barrel is fixedly connected to the top of the second flange. A barrel cover is bolted to the top of the screening barrel, and a through hole is opened on the top of the barrel cover. A second motor is detachably connected to the top of the barrel cover, and the main shaft of the second motor passes through the through hole.
[0010] According to a preferred embodiment, a clamp is detachably connected inside the screening barrel, the top of the clamp is fitted with the screen plate, and a feeding port is opened at one end of the screening barrel, with a feeding pipe fixedly connected to one end of the feeding port.
[0011] According to a preferred embodiment, a connecting seat is welded to one side of the conveying pipe, and the mounting seat is bolted to one side of the connecting seat. A cover plate is detachably connected to one end of the mounting seat, and the cylinder is detachably connected to one end of the mounting seat. The transmission component is detachably connected to one end of the cylinder. Two sets of first limiting grooves are provided in the mounting seat. Limiting protrusions are provided at the top and bottom of the transmission component. Two sets of second limiting grooves are provided on one side of the transmission component.
[0012] A first transmission wheel is fixedly connected to one side of the first baffle, and a second transmission wheel is fixedly connected to one side of the second baffle. Both the first and second transmission wheels are provided with transmission cams.
[0013] According to a preferred embodiment, the two sets of limiting protrusions are respectively engaged in the two sets of first limiting grooves, and the two sets of transmission protrusions are respectively engaged in the two sets of second limiting grooves.
[0014] According to a preferred embodiment, one end of the conveying pipe is detachably connected to the inner liner pipe.
[0015] According to a preferred embodiment, an air duct is welded to one side of the conveying pipeline, and the fan is bolted to one side of the air duct.
[0016] Based on the above aspects, the embodiments of this application achieve the following:
[0017] First, when the user cleans the residual material in the pipeline, the control cylinder drives the transmission component to move along the first limit groove. The transmission component drives the first baffle and the second baffle to rotate through two sets of transmission cams, sealing the top of the conveying pipeline. At this time, the fan blows out the residual material in the conveying pipeline, improving the efficiency of the user in cleaning the conveying pipeline. Second, before the refractory castable is conveyed to the conveying pipeline, larger pieces of material are screened out in the screening bucket through the screen plate. At the same time, the second motor drives the crushing blades through the transmission shaft to crush the larger pieces of material, which can prevent the larger pieces of material from rubbing against the conveying pipeline and causing excessive wear of the conveying pipeline. An inner lining tube is installed in the conveying pipeline, so that the inner lining tube rubs against the refractory castable. After the inner lining tube is worn, a new inner lining tube can be quickly removed and installed, which is lower in cost than the overall replacement cost when the conveying pipeline is worn. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of a refractory castable conveying device provided in an embodiment of the present invention;
[0019] Figure 2 This is an exploded view of a refractory castable conveying device provided in an embodiment of this utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the screening bucket in a refractory castable conveying device provided in this embodiment of the utility model;
[0021] Figure 4 This is a schematic diagram of the conveying pipeline in a refractory castable conveying device provided in this embodiment of the utility model;
[0022] Figure 5 yes Figure 4 Enlarged view of region a in the middle;
[0023] Figure 6 This is a schematic diagram of the transmission component in a refractory castable conveying device provided in an embodiment of this utility model.
[0024] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0025] 100. Conveying pipe; 101. Screening bucket; 102. First motor; 103. Second motor; 104. Transmission rod; 105. Crushing blades; 106. Screen plate; 107. Spiral pusher; 108. Inner liner; 109. First baffle; 110. Second baffle; 111. Mounting base; 112. Cylinder; 113. Transmission component; 114. Fan; 115. First flange; 116. Sealing cover; 117. Second flange; 118. Bucket cover; 119. Clamp; 120. Feeding pipe; 121. Cover plate; 122. First limiting groove; 123. Second limiting groove; 124. First transmission wheel; 125. Second transmission wheel. Detailed Implementation
[0026] The present invention will now be described in detail with reference to the accompanying drawings. Figure 1 This is a schematic diagram of the structure of a refractory castable conveying device provided in an embodiment of this utility model. Figure 2 This is an exploded view of a refractory castable conveying device provided in an embodiment of this utility model. Figure 3 This is a schematic diagram of the structure of the screening bucket in a refractory castable conveying device provided by an embodiment of this utility model. Figure 4 This is a schematic diagram of the conveying pipeline in a refractory castable conveying device provided by an embodiment of this utility model. Figure 5 yes Figure 4 Enlarged view of region a in the middle. Figure 6 This is a schematic diagram of the transmission component in a refractory castable conveying device provided by an embodiment of this utility model. The following is a detailed description of this refractory castable conveying device.
[0027] A refractory castable conveying device includes a conveying pipe 100, a screening bucket 101 and a first motor 102. The screening bucket 101 is provided at the top of the conveying pipe 100, the first motor 102 is provided at one end of the conveying pipe 100, the second motor 103 is provided at the top of the screening bucket 101, the transmission rod 104 and the crushing blades 105 are provided at the bottom of the second motor 103, and the screening bucket 101 is provided with a screen plate 106.
[0028] A spiral push rod 107 is provided at one end of the first motor 102, an inner liner 108 is provided inside the conveying pipe 100, a first baffle 109 and a second baffle 110 are provided inside the conveying pipe 100, a mounting base 111 is provided on one side of the conveying pipe 100, a cylinder 112 and a transmission component 113 are provided inside the mounting base 111, and a fan 114 is provided on one side of the conveying pipe 100.
[0029] A first flange 115 is provided at one end of the conveying pipe 100. A sealing cover 116 is bolted to one end of the first flange 115. The flange connection ensures the sealing of the conveying pipe 100 and prevents leakage of refractory castable during transportation. A first connection hole is opened at one end of the sealing cover 116. The main shaft of the first motor 102 passes through the first connection hole. A spiral push rod 107 is detachably connected to one end of the first motor 102. The refractory castable enters the conveying pipe 100 from the bottom of the screening bucket 101. The spiral push rod 107 driven by the first motor 102 conveys the refractory castable.
[0030] A second flange 117 is welded to the top of the conveying pipe 100. A screening bucket 101 is fixedly connected to the top of the second flange 117. A bucket cover 118 is bolted to the top of the screening bucket 101. A through hole is opened on the top of the bucket cover 118. A second motor 103 is detachably connected to the top of the bucket cover 118. The main shaft of the second motor 103 passes through the through hole.
[0031] The screening barrel 101 is detachably connected to a clamp 119, and a screen plate 106 is clamped on the top of the clamp 119. The clamp 119 can fix the screen plate 106 to prevent misalignment. The screen plate 106 can screen out larger lumps of refractory castable. Then, the second motor 103 drives the crushing blades 105 to crush the larger lumps, preventing the larger lumps from causing wear on the inner wall of the conveying pipe 100 and improving the service life of the device. One end of the screening barrel 101 is provided with a feeding port, and one end of the feeding port is fixedly connected to a feeding pipe 120. The feeding pipe 120 is used to add refractory castable into the screening barrel 101 by the upstream process equipment (not shown in the figure).
[0032] A connecting seat is welded to one side of the conveying pipe 100. A mounting seat 111 is bolted to one side of the connecting seat. A cover plate 121 is detachably connected to one end of the mounting seat 111. A cylinder 112 is detachably connected to one end of the mounting seat 111. A transmission component 113 is detachably connected to one end of the cylinder 112. Two sets of first limiting grooves 122 are provided in the mounting seat 111. Limiting protrusions are provided at the top and bottom of the transmission component 113. Two sets of second limiting grooves 123 are provided on one side of the transmission component 113.
[0033] A first transmission wheel 124 is fixedly connected to one side of the first baffle 109, and a second transmission wheel 125 is fixedly connected to one side of the second baffle 110. Both the first transmission wheel 124 and the second transmission wheel 125 are provided with transmission cams. When the user closes the connection between the conveying pipe 100 and the screening barrel 101, the transmission component 113 can be moved along the first limiting groove 122 by the cylinder 112. The transmission component 113 drives the first baffle 109 and the second baffle 110 to rotate through the transmission cams on the first transmission wheel 124 and the second transmission wheel 125, which can close the connection between the conveying pipe 100 and the screening barrel 101 so that the residual material adsorbed on the inner wall of the conveying pipe 100 can be blown out by the blower 114. The first baffle 109 and the second baffle 110 can prevent the blower 114 from blowing the residual material into the screening barrel 101.
[0034] Two sets of limiting protrusions are respectively locked in two sets of first limiting grooves 122, and two sets of transmission protrusions are respectively locked in two sets of second limiting grooves 123.
[0035] One end of the conveying pipe 100 is detachably connected to an inner lining pipe 108. The inner lining pipe 108 rubs against the refractory castable. After the inner lining pipe 108 wears out, it can be quickly replaced. Compared with replacing the entire conveying pipe 100, this is more economical and reduces the maintenance cost of the device.
[0036] A duct is welded to one side of the conveying pipe 100, and a blower 114 is bolted to one side of the duct. After the first baffle 109 and the second baffle 110 close the connection between the conveying pipe 100 and the screening bucket 101, the blower 114 can blow out the residual material in the conveying pipe 100, which improves the convenience of cleaning the device.
[0037] It should be understood that the term "and / or" in this article is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent three cases: A alone, A and B simultaneously, and B alone. A and B can be singular or plural. Additionally, the character " / " in this article generally indicates an "or" relationship between the preceding and following related objects, but it can also represent an "and / or" relationship. Please refer to the context for a more accurate understanding.
[0038] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model, and should all be included within the protection scope of this utility model.
Claims
1. A refractory castable conveying device, comprising a conveying pipe (100), a screening bucket (101), and a first motor (102), characterized in that: The conveying pipe (100) is provided with a screening barrel (101) at the top, the first motor (102) is provided at one end of the conveying pipe (100), the second motor (103) is provided at the top of the screening barrel (101), the second motor (103) is provided with a transmission rod (104) and a crushing blade (105) at the bottom, and a screen plate (106) is provided inside the screening barrel (101). The first motor (102) is provided with a spiral push rod (107) at one end, the conveying pipe (100) is provided with an inner liner (108), the conveying pipe (100) is provided with a first baffle (109) and a second baffle (110), the conveying pipe (100) is provided with a mounting base (111) on one side, the mounting base (111) is provided with a cylinder (112) and a transmission component (113), and the conveying pipe (100) is provided with a fan (114) on one side.
2. The refractory castable conveying device according to claim 1, characterized in that: The conveying pipe (100) is provided with a first flange (115) at one end, and a sealing cover (116) is bolted to one end of the first flange (115). A first connecting hole is opened at one end of the sealing cover (116), and the main shaft of the first motor (102) passes through the first connecting hole. A spiral push rod (107) is detachably connected to one end of the first motor (102).
3. The refractory castable conveying device according to claim 1, characterized in that: The top of the conveying pipe (100) is welded with a second flange (117), and the top of the second flange (117) is fixedly connected to the screening bucket (101). The top of the screening bucket (101) is connected to a bucket cover (118) by bolts. The top of the bucket cover (118) has a through hole, and the top of the bucket cover (118) is detachably connected to a second motor (103). The main shaft of the second motor (103) passes through the through hole.
4. The refractory castable conveying device according to claim 3, characterized in that: The screening bucket (101) is detachably connected to a clamp (119), and the top of the clamp (119) is fitted with the screen plate (106). One end of the screening bucket (101) is provided with a feeding port, and one end of the feeding port is fixedly connected to a feeding pipe (120).
5. The refractory castable conveying device according to claim 1, characterized in that: A connecting seat is welded to one side of the conveying pipe (100), and the mounting seat (111) is bolted to one side of the connecting seat. A cover plate (121) is detachably connected to one end of the mounting seat (111), and the cylinder (112) is detachably connected to one end of the mounting seat (111). The transmission component (113) is detachably connected to one end of the cylinder (112). Two sets of first limiting grooves (122) are provided in the mounting seat (111). Limiting protrusions are provided at the top and bottom of the transmission component (113). Two sets of second limiting grooves (123) are provided on one side of the transmission component (113). A first transmission wheel (124) is fixedly connected to one side of the first baffle (109), and a second transmission wheel (125) is fixedly connected to one side of the second baffle (110). Both the first transmission wheel (124) and the second transmission wheel (125) are provided with transmission cams.
6. A refractory castable conveying device according to claim 5, characterized in that... : The two sets of limiting protrusions are respectively locked in the two sets of first limiting grooves (122), and the two sets of transmission protrusions are respectively locked in the two sets of second limiting grooves (123).
7. The refractory castable conveying device according to claim 1, characterized in that: The inner liner (108) is detachably connected to one end of the conveying pipe (100).
8. The refractory castable conveying device according to claim 1, characterized in that: The conveying pipeline (100) has an air duct welded to one side, and the fan (114) is bolted to one side of the air duct.