Calendered product processing and debris removal apparatus

By designing a concave frame and an electric hydraulic cylinder-controlled conveyor roller structure, the problem of needing to flip and process both sides of calendered products has been solved, achieving efficient and convenient removal of impurities from both sides, and is suitable for calendered products of various thicknesses.

CN224294292UActive Publication Date: 2026-05-29GUANGDONG JINYE TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG JINYE TECHNOLOGY CO LTD
Filing Date
2025-07-17
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing calendered product impurity removal devices require flipping and fixing to process both sides of the calendered product, which is cumbersome and inefficient.

Method used

A device comprising a concave frame, an active conveying roller, a driven conveying roller, an upper roller brush, and a lower roller brush was designed. The height of the driven conveying roller is adjusted by an electric hydraulic cylinder to achieve automatic conveying of calendered products and removal of impurities on both sides.

Benefits of technology

It achieves efficient removal of impurities on both sides of rolled products, is suitable for rolled products of different thicknesses, and is easy to operate while improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses calendered product processing and impurity removing device, include: concave type frame, the inside of concave type frame is connected with the rotary rod through bearing, and the rotary rod fixedly connected with the initiative conveying roller, and the concave type frame is located initiative conveying roller one side and is connected with the lower scroll brush through the shaft, and the concave type frame is located initiative conveying roller top side and is all set up with the limit slot, and the limit slot inside both ends longitudinal setting has the guide rod, and the guide rod slidingly penetrates in the movable plate inside, and the movable plate lower end one side is connected with the driven conveying roller through the shaft, and the movable plate is located driven conveying roller one side and is connected with the upper scroll brush through the shaft, the utility model has the following advantages: the utility model adjusts the height of driven conveying roller through electric hydraulic cylinder, and then controls calendered product piece conveying or stops through initiative conveying roller, and removes the impurity on the both sides of calendered product piece through calendered product piece moving to the upper scroll brush and lower scroll brush, and the processing efficiency is high, and then can automatically convey the well -treated calendered product piece after processing, and it is convenient and fast.
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Description

Technical Field

[0001] This utility model relates to the technical field of impurity removal devices for calendered products, and specifically to impurity removal devices for calendered products. Background Technology

[0002] Metals are extracted from ores through methods such as roasting, smelting, electrolysis, and the use of chemical agents, reducing impurities or increasing certain components in the metal. Metal rolled products are then processed into usable profiles. Chinese patent CN222428644U discloses a processing and impurity removal device for rolled metal products, comprising a housing, with a first cylinder fixedly connected to both sides of the housing, and a first drive motor fixedly connected to the extension end of the first cylinder penetrating the housing. A clamping plate is fixedly connected to the output end of the first drive motor. A second drive motor is fixedly connected to the outer side of the housing, away from the first cylinders. A first limiting groove is formed on both sides of the upper part of the housing. A first lead screw is provided at the output end of the second drive motor. A threaded block is threadedly connected to the first lead screw. A fixed base is fixedly connected above the threaded block. A second limiting groove is formed inside the fixed base. A third drive motor is fixedly connected to one side of the fixed base. This device can remove impurities from rolled products normally regardless of the position, which not only speeds up the impurity removal process and improves the quality of rolled products, but also ensures the safety of workers during machine operation.

[0003] The existing technology has the following shortcomings: When performing impurity removal processing on rolled products, the rolled products must be clamped and fixed, and only one side of the rolled product can be processed. If processing of the other side is required, the rolled product needs to be flipped and fixed again, which is quite cumbersome. Therefore, a rolled product processing and impurity removal device is provided to solve the above problems. Utility Model Content

[0004] To address the problems mentioned in the background art, the technical solution adopted by this utility model is: a calender processing and impurity removal device, comprising: a concave frame, a rotating rod connected to the inner side of the concave frame via a bearing, a drive conveying roller fixedly connected to the rotating rod, a lower roller brush connected to the side of the concave frame on the drive conveying roller via a shaft, limiting grooves being formed on both sides of the concave frame above the drive conveying roller, guide rods being longitudinally arranged at both ends inside the limiting grooves, the guide rods slidingly penetrating inside a movable plate, a driven conveying roller connected to the lower side of the movable plate via a shaft, and an upper roller brush connected to the side of the movable plate on the driven conveying roller via a shaft.

[0005] As a preferred technical solution of this utility model, there are two movable plates, and a first horizontal plate is fixedly connected between the upper ends of the two movable plates.

[0006] As a preferred technical solution of this utility model, the concave frame is fixedly connected to the second horizontal plate above the first horizontal plate, and an electric hydraulic cylinder is fixedly connected to the middle of the top of the second horizontal plate. The output end of the electric hydraulic cylinder passes through the second horizontal plate and is fixedly connected to the top of the first horizontal plate.

[0007] As a preferred technical solution of this utility model, one end of the upper roller brush is connected to the output end of the first servo motor via a shaft, and the first servo motor is fixedly installed on one side of the movable plate.

[0008] As a preferred technical solution of this utility model, one end of the rotating rod passes through the concave frame and is fixedly connected to the driven double gear disk. The concave frame is fixedly installed on one side of the driven double gear disk, and the output end of the second servo motor is connected to the driving gear disk.

[0009] As a preferred technical solution of this utility model, a third servo motor is fixedly installed on the outer side of the concave frame facing the lower roller brush. The output end of the third servo motor is connected to the lower roller brush. A calendered part is tumblingly connected between the active conveying roller and the driven conveying roller.

[0010] The present invention has the following advantages: The present invention only requires placing the calendered part with impurity removal on the active conveying roller at one end of the concave frame, and the calendered part can be conveyed to the bottom of the driven conveying roller. The height of the driven conveying roller is adjusted by the electric hydraulic cylinder, and the conveying or stopping of the calendered part is controlled by the active conveying roller. At the same time, it is also widely applicable to calendered parts of different thicknesses.

[0011] By moving the calendered parts between the upper and lower rollers, impurities on both sides of the calendered parts are removed simultaneously, resulting in high processing efficiency. After processing, the calendered parts can be automatically conveyed out, which is convenient and fast. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of a preferred embodiment of the present invention;

[0013] Figure 2 This is a schematic diagram of the structure from another perspective of a preferred embodiment of the present invention;

[0014] Figure 3 This is a partial cross-sectional view of the concave frame according to a preferred embodiment of the present invention;

[0015] Figure 4 This is a schematic diagram of the movable frame structure of a preferred embodiment of the present invention.

[0016] Explanation of reference numerals in the attached drawings: 1. Concave frame; 2. Rotating rod; 3. Active conveyor roller; 4. Lower roller brush; 5. Limiting groove; 6. Guide rod; 7. Movable plate; 8. Driven conveyor roller; 9. Upper roller brush; 10. First horizontal plate; 11. Second horizontal plate; 12. Electro-hydraulic cylinder; 13. First servo motor; 14. Driven double gear disc; 15. Second servo motor; 16. Active gear disc; 17. Third servo motor; 18. Calendered part. Detailed Implementation

[0017] The technical solution of this utility model will now be clearly and completely described in conjunction with the accompanying drawings. In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0019] The present invention will be further described below with reference to the accompanying drawings.

[0020] Please refer to the following: Figures 1-4 The present invention relates to a calendered product processing and impurity removal device, comprising: a concave frame 1, a rotating rod 2 connected to the inner side of the concave frame 1 via a bearing, a drive conveying roller 3 fixedly connected to the rotating rod 2, a lower roller brush 4 connected to one side of the concave frame 1 via a shaft, a limiting groove 5 opened on both sides of the concave frame 1 above the drive conveying roller 3, a guide rod 6 longitudinally arranged at both ends inside the limiting groove 5, the guide rod 6 slidingly passing through the interior of a movable plate 7, a driven conveying roller 8 connected to one side of the lower end of the movable plate 7 via a shaft, and an upper roller brush 9 connected to one side of the movable plate 7 on the driven conveying roller 8 via a shaft.

[0021] Combination Figure 3As shown, there are two movable plates 7. A first horizontal plate 10 is fixedly connected between the upper ends of the two movable plates 7. A second horizontal plate 11 is fixedly connected above the first horizontal plate 10 to the concave frame 1. An electric hydraulic cylinder 12 is fixedly connected to the middle of the top of the second horizontal plate 11. The output end of the electric hydraulic cylinder 12 passes through the second horizontal plate 11 and is fixedly connected to the top of the first horizontal plate 10. One end of the upper roller brush 9 is connected to the output end of the first servo motor 13 via a shaft. The first servo motor 13 is fixedly installed on one side of the movable plate 7. The upper roller brush 9 rotates in the opposite direction to the lower roller brush 4. The distance between the driven conveying roller 8 and the driving conveying roller 3 can be adjusted by the electric hydraulic cylinder 12, thus making it suitable for rolled parts 18 of different specifications and thicknesses.

[0022] Combination Figure 1 and Figure 2 As shown, one end of the rotating rod 2 passes through the concave frame 1 and is fixedly connected to the driven double gear disk 14. There are several driven double gear disks 14. Adjacent driven double gear disks 14 are connected by a chain (or toothed belt). A second servo motor 15 is fixedly installed on one side of the driven double gear disk 14 on the concave frame 1. The output end of the second servo motor 15 is connected to the driving gear disk 16. A third servo motor 17 is fixedly installed on the outer side of the concave frame 1 facing the lower roller brush 4. The output end of the third servo motor 17 is connected to the lower roller brush 4. A calendered part 18 is rolled between the driving conveyor roller 3 and the driven conveyor roller 8.

[0023] Specifically, in use, the calendered part 18 with impurity removal is placed on the active conveyor roller 3 at one end of the concave frame 1. Then, the second servo motor 15 drives the active gear disk 16 to rotate, which in turn drives the driven double gear disk 14 to rotate via a chain. The driven double gear disk 14 then drives the rotating rod 2 to rotate, which in turn drives the active conveyor roller 3 to rotate. The active conveyor roller 3 then conveys the calendered part 18 to below the driven conveyor roller 8. Subsequently, the electric hydraulic cylinder 12 drives the movable plate 7 to descend, which in turn drives the driven conveyor roller 8 and the upper roller brush 9 to descend, causing the driven conveyor roller 8 to press the calendered part 18 onto the active conveyor roller 3. The active conveyor roller 3 controls the conveying or stopping of the calendered part 18. When the calendered part 18 moves between the upper roller brush 9 and the lower roller brush 4, impurities on the calendered part 18 can be removed.

[0024] The above are merely preferred embodiments of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model.

[0025] All other parts of this utility model that are not described in detail belong to the prior art, and therefore will not be described in detail here.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A device for removing impurities during calendering processing, characterized in that, include: A concave frame (1) has a rotating rod (2) connected to its inner side via a bearing. The rotating rod (2) is fixedly connected to an active conveying roller (3). The concave frame (1) is located on one side of the active conveying roller (3) and is connected to a lower roller brush (4) via a shaft. The concave frame (1) has limit grooves (5) on both sides above the active conveying roller (3). The limit grooves (5) have guide rods (6) longitudinally arranged at both ends. The guide rods (6) slide through the interior of the movable plate (7). The lower end of the movable plate (7) is connected to a driven conveying roller (8) via a shaft. The movable plate (7) is located on one side of the driven conveying roller (8) and is connected to an upper roller brush (9) via a shaft.

2. The calendering and impurity removal apparatus as described in claim 1, characterized in that, The number of the movable plates (7) is set to two, and a first horizontal plate (10) is fixedly connected between the upper ends of the two movable plates (7).

3. The calendering and impurity removal apparatus as described in claim 1, characterized in that, The concave frame (1) is fixedly connected to the second horizontal plate (11) above the first horizontal plate (10). An electric hydraulic cylinder (12) is fixedly connected to the middle of the top of the second horizontal plate (11). The output end of the electric hydraulic cylinder (12) passes through the second horizontal plate (11) and is fixedly connected to the top of the first horizontal plate (10).

4. The calendering and impurity removal apparatus as described in claim 1, characterized in that, One end of the upper roller brush (9) is connected to the output end of the first servo motor (13) via a shaft. The first servo motor (13) is fixedly installed on one side of the movable plate (7).

5. The calendering and impurity removal apparatus as described in claim 1, characterized in that, One end of the rotating rod (2) passes through the concave frame (1) and is fixedly connected to the driven double gear disk (14). The concave frame (1) is located on one side of the driven double gear disk (14) and a second servo motor (15) is fixedly installed. The output end of the second servo motor (15) is connected to the driving gear disk (16).

6. The calendering and impurity removal apparatus as described in claim 1, characterized in that, The concave frame (1) is fixedly installed with a third servo motor (17) on the outer side of one end of the lower roller brush (4). The output end of the third servo motor (17) is connected to the lower roller brush (4). A rolled part (18) is rolled between the active conveying roller (3) and the driven conveying roller (8).