An electrode tab shaping mechanism for an electric battery

By designing a battery cell tab shaping mechanism, and using a shaping plate and a cam follower to straighten the tab, the problem of interference between the tab and the processing station was solved, thus achieving tab protection and improving processing efficiency.

CN224294334UActive Publication Date: 2026-05-29ZHUHAI HIGRAND ELECTRONICS TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHUHAI HIGRAND ELECTRONICS TECH
Filing Date
2025-06-11
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

During the battery cell manufacturing process, the tabs at the ends of some battery cells are not straight, causing interference between the tabs and the actuators at the processing station, resulting in damage to the tabs.

Method used

A battery cell tab shaping mechanism was designed, including a frame, a shaping plate, a fixed plate, a cam follower, and an elastic element. By driving the fixed plate to move, the shaping plate is driven to straighten the tab at the end of the battery cell, preventing the tab from tilting to one side and interfering with the actuator. The cam follower pushes the shaping plate to move to reduce the impact on the tab.

Benefits of technology

It effectively prevents damage to the electrode tabs, protects the electrode tabs from damage, and improves the efficiency of cell processing and the uniformity of power source, avoids missequence of operations, and improves time utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of electric core tab shaping mechanism, belong to electric core processing technical field.It includes: rack;Shaping plate, slidingly set in rack, shaping plate is obliquely provided with guide inclined surface;Fixed plate, along the sliding direction perpendicular to shaping plate slidingly set in rack, fixed plate is installed with the cam follower of being in contact with guide inclined surface;First elastic member, installed in rack, first elastic member provides the elastic force of making cam follower keep in contact with guide inclined surface;Drive fixed plate to move, can make cam follower push shaping plate to overcome the elastic force of first elastic member and move.By driving fixed plate to move and leading shaping plate to move, shaping plate can push tab of electric core end portion, prevent tab skew to one side and interfere with the situation of this side actuating mechanism, to prevent electric core tab from being damaged.And by the mode of cam follower pushing shaping plate to move, shaping plate can be moved to impact tab smaller, to protect tab.
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Description

Technical Field

[0001] This utility model relates to the field of battery cell processing technology, and in particular to a battery cell tab shaping mechanism. Background Technology

[0002] When processing battery cells, corresponding processing actuators need to be set up around the cell transfer path. Because some battery cells have uneven tabs at their ends when they arrive, interference occurs between the actuators at the processing station and the tabs during cell transfer or processing, resulting in tab damage. Utility Model Content

[0003] The purpose of this utility model is to provide a battery cell tab shaping mechanism to solve one or more technical problems existing in the prior art, and at least provide a beneficial option or create conditions.

[0004] The technical solution adopted to solve the above-mentioned technical problems is as follows: a battery cell tab shaping mechanism, comprising: a frame; a shaping plate slidably disposed on the frame, the shaping plate having an inclined guide surface; a fixed plate slidably disposed on the frame along a sliding direction perpendicular to the shaping plate, the fixed plate having a cam follower mounted thereon that abuts against the inclined guide surface; a first elastic element mounted on the frame, the first elastic element providing a spring force that keeps the cam follower in contact with the inclined guide surface; driving the fixed plate to move allows the cam follower to push the shaping plate to move against the spring force of the first elastic element.

[0005] This technical solution has at least the following beneficial effects: by driving the fixed plate to move, the shaping plate is moved, allowing the shaping plate to straighten the tabs at the end of the battery cell, preventing the tabs from tilting to one side and interfering with the actuator on that side, thus preventing damage to the battery cell tabs. Furthermore, by using a cam follower to push the shaping plate to move, the impact on the tabs during movement is minimized, protecting the tabs.

[0006] As a further improvement to the above technical solution, the frame is rotatably mounted with a shaping swing arm, the shaping swing arm is rotatably connected with a shaping connecting rod, and the shaping connecting rod is rotatably connected with the fixed plate. By driving the shaping swing arm to swing, the fixed plate can be moved by the shaping connecting rod.

[0007] As a further improvement to the above technical solution, the frame is rotatably mounted with a shaping cam, the outer periphery of the shaping cam abuts against the shaping swing arm, and a second elastic element is installed between the frame and the shaping swing arm. The second elastic element provides a spring force that keeps the shaping swing arm in contact with the shaping cam, and driving the shaping cam can push the shaping swing arm to swing.

[0008] As a further improvement to the above technical solution, the shaping connecting rod is rotatably connected to the two fixed plates.

[0009] As a further improvement to the above technical solution, the first elastic element is a first helical spring with hooks at both ends, and the frame and the shaping plate are respectively equipped with connecting posts for the hooks to be hung on.

[0010] As a further improvement to the above technical solution, a slide rail and slider assembly is also included. The slide rail and slider assembly includes a guide slide rail and a guide slider that are slidably connected to each other. The shaping plate is slidably connected to the frame using the slide rail and slider assembly, and the guide slide rail and the guide slider are detachably connected to the frame and the shaping plate, respectively. And / or the fixing plate is slidably connected to the frame using the slide rail and slider assembly, and the guide slide rail and the guide slider are detachably connected to the frame and the fixing plate, respectively.

[0011] As a further improvement to the above technical solution, the guide slide rail is provided with a groove on its side, the guide slider is provided with a slide groove for the guide slide rail to slide, and the side wall of the slide groove is provided with a protrusion that can slide in the groove.

[0012] As a further improvement to the above technical solution, the shaping arm is rotatably mounted with a rolling wheel, and the outer peripheral side of the shaping cam abuts against the outer peripheral side of the rolling wheel.

[0013] As a further improvement to the above technical solution, the shaping plate is detachably mounted with shaping blocks via bolts.

[0014] As a further improvement to the above technical solution, the shaping block is provided with a slot for the bolt to slide. Attached Figure Description

[0015] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0016] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0017] Figure 2 This is a simplified schematic diagram of an embodiment of the present utility model.

[0018] 100, Frame; 200, Shaping plate; 210, Guide inclined surface; 220, Slot; 230, Shaping block; 300, Fixing plate; 310, Cam follower; 400, First elastic element; 500, Shaping swing arm; 501, Rolling wheel; 510, Shaping connecting rod; 600, Shaping cam; 610, Second elastic element; 700, Slide rail slider assembly; 710, Guide slide rail; 711, Groove; 720, Guide slider; 721, Protrusion. Detailed Implementation

[0019] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0020] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0022] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0023] Reference Figure 1-2 The battery cell tab shaping mechanism includes a frame 100, a shaping plate 200, a fixing plate 300, a slide rail slider assembly 700, and a first elastic element 400.

[0024] The frame 100 is fixedly installed on a workstation for material processing, such as battery cell processing. The shaping plate 200 is slidably mounted on the frame 100 in the horizontal direction, and the fixing plate 300 is slidably mounted on the frame 100 in the vertical direction. That is, the sliding direction of the shaping plate 200 relative to the frame 100 is perpendicular to the sliding direction of the fixing plate relative to the frame 100.

[0025] A guide inclined surface 210 is provided on one side of the shaping plate 200, and the guide inclined surface 210 is inclined. A cam follower 310 is rotatably mounted on the top side of the fixing plate 300. The cam follower 310 has a roller structure. The outer periphery of the cam follower 310 abuts against the guide inclined surface 210.

[0026] The first elastic element 400 is a first helical spring, with hooks formed at both ends. Connecting posts are installed on both the frame 100 and the shaping plate 200, and through holes are provided on the connecting posts. The hooks can be sleeved on the connecting posts, with the ends of the hooks inserted into the through holes, so that the two ends of the first helical spring can be detachably installed on the frame 100 and the shaping plate 200, respectively. The contraction force of the first helical spring can pull the shaping plate 200, so that the cam follower 310 always remains in contact with the guide inclined surface 210 of the shaping plate 200. A shaping block 230 is installed on the front side of the shaping plate 200. The shaping block 230 is L-shaped and has a slot 220 at one end. A bolt passes through the slot 220 and is also inserted into the shaping plate 200. This allows the shaping block 230 to be detachably connected to the shaping plate 200 by the bolt. When the bolt is loosened, the bolt shank can slide in the slot 220 to adjust the front and rear position of the shaping plate 200. Then, by tightening the bolt, the bolt head and the nut clamp the shaping block 230 and the shaping plate 200, fixing the shaping block 230 to the shaping plate 200. In other embodiments, the first elastic element 400 may also be a first elastic band, with its two ends respectively threaded and tied to the frame 100 and the shaping plate 200, so that the contraction force of the first elastic band can pull the shaping plate 200, so that the cam follower 310 always remains in contact with the guide inclined surface 210 of the shaping plate 200.

[0027] When the fixed plate 300 is driven to move up and down by a drive component such as a cylinder, hydraulic cylinder, or electric telescopic cylinder, the cam follower 310 can be driven to move downward, thereby pushing the shaping plate 200 to move forward against the elastic force of the first elastic element 400, and driving the shaping block 230 to move forward to straighten the battery cell tabs; it can also drive the cam follower 310 to move upward, thereby releasing the shaping plate 200 and allowing the shaping plate 200 to return to its initial position under the elastic force of the first elastic element 400. In both processes, the cam follower 310 rolls on the guide inclined surface 210, thereby making the transmission between the fixed plate 300 and the shaping plate 200 more stable and reliable.

[0028] Furthermore, the battery cell tab shaping mechanism also includes a shaping swing arm 500, a shaping connecting rod 510, a shaping cam 600, and a second elastic element 610. The shaping swing arm 500 and the shaping cam 600 are both rotatably mounted on the frame 100. A rolling wheel 501 is rotatably mounted on one side of the middle portion of the shaping swing arm 500, and the outer periphery of the rolling wheel 501 abuts against the outer periphery of the shaping cam 600. The second elastic element 610 is a second helical spring, with one end mounted on the frame 100 and the other end mounted on the shaping swing arm 500. The contractile force provided by the second helical spring can pull the shaping swing arm 500, ensuring that the outer periphery of the rolling wheel 501 on the shaping swing arm 500 always abuts against the outer periphery of the shaping cam 600. In other embodiments, the second elastic element 610 may also be a second elastic band, with both ends of the second elastic band threaded and tied to the frame 100 and the shaping arm 500 respectively, so that the contraction force of the second elastic band can pull the shaping arm 500, so that the outer periphery of the rolling wheel 501 on the shaping arm 500 always abuts against the outer periphery of the shaping cam 600.

[0029] The end of the shaping arm 500 furthest from the rotating end is rotatably connected to one end of the shaping link 510. The connection between the second helical spring and the shaping arm 500 is located between the shaping link 510 and the rolling wheel 501. The end of the shaping link 510 furthest from the shaping arm 500 is rotatably connected to the bottom of the fixed plate 300. When the shaping cam 600 is driven to rotate, it can push the shaping arm 500 to swing, thereby pulling the fixed plate 300 up and down through the shaping link 510, thus realizing the forward and backward movement of the shaping plate 200, and aligning the electrodes of the battery cell in the work position. After aligning the electrodes, it can prevent the electrodes from tilting to one side and interfering with the actuator on that side, thus preventing damage to the battery cell electrodes. Furthermore, by using the cam follower 310 to move the shaping plate 200, the impact on the electrode tabs is minimized when the shaping block 230 pushes them, thus protecting the electrode tabs. Moreover, through the rational design of the outer peripheral curve of the shaping cam 600, the shaping block 230 decelerates during the electrode tab pushing process, achieving a gentle shaping function. This means the shaping block 230's action of straightening the battery cell is relatively smooth, less likely to damage the electrode tabs, and easier to adjust. In addition, using the shaping cam 600 as the drive source allows it to share a unified power source with other actuators in battery cell processing, adjusting the action connection of the mechanisms to a very short time interval, thereby greatly improving time utilization. Furthermore, the alternating action of the cam curve of the shaping cam 600 avoids the problem of misaligned actions caused by inconsistent power sources between actuators.

[0030] In other embodiments, the shaping cam 600 and the second elastic element 610 may not be provided. Instead, a motor or other driving component can be used to directly drive the shaping swing arm 500 to swing, thereby pulling the fixed plate 300 up and down through the shaping connecting rod 510, and thus realizing the forward and backward movement of the shaping plate 200 to push and align the electrodes of the battery cell at the work station.

[0031] The sliding of the shaping plate 200 relative to the frame 100 and the sliding of the fixing plate 300 relative to the frame 100 are both achieved by the slide rail slider assembly 700.

[0032] Specifically, the slide rail and slider assembly 700 includes a guide slide rail 710 and a guide slider 720. A screw is threaded through the guide slide rail 710 and connected to the frame 100, allowing the guide slide rail 710 to be detachably mounted on the frame 100. The guide slider 720 has a through-hole groove that allows the guide slide rail 710 to extend into, and the guide slide rail 710 can slide within the groove, thus enabling relative sliding between the guide slide rail 710 and the guide slider 720.

[0033] The guide rail 710 has grooves 711 on both sides, and the length direction of the grooves 711 is the same as the sliding direction of the guide slider 720 relative to the guide rail 710. Both sides of the groove have protrusions 721, the cross-section of which matches the cross-section of the groove 711. Both the cross-section of the protrusions 721 and the cross-section of the groove 711 are semi-circular, facilitating the matching of the protrusions 721 and the grooves 711 while preventing the guide slider 720 from disengaging from the guide rail 710 in the direction perpendicular to the sliding direction, thus improving the relative sliding stability and reliability of the guide rail 710 and the guide slider 720.

[0034] The frame 100 is provided with two slide rail slider assemblies 700. The guide slider 720 of one of the slide rail slider assemblies 700 is detachably connected to the shaping plate 200 and the relative sliding direction is horizontal. If a screw threadedly connected to the guide slider 720 is provided on the shaping plate 200, the shaping plate 200 can be removed or installed by loosening or tightening the screw. After the shaping plate 200 is installed on the guide slider 720, the shaping plate 200 can slide stably relative to the frame 100.

[0035] Another slide rail slider assembly 700 has a guide slider 720 that is detachably connected to the fixed plate 300 and slides vertically relative to it. If a screw threadedly connected to the guide slider 720 is provided on the fixed plate 300, the fixed plate 300 can be removed or installed by loosening or tightening the screw. After the fixed plate 300 is installed on the guide slider 720, the fixed plate 300 can slide stably relative to the frame 100.

[0036] Furthermore, at the station for shaping and straightening the tabs of the battery cells, a processing flow can be designed to process two battery cells simultaneously each time. In this embodiment, a shaping linkage 510 can be rotatably connected to two fixed plates 300 respectively. Thus, when the shaping cam 600 is driven to rotate, the shaping linkage 510 can drive the two fixed plates 300 and their corresponding cam follower 310, shaping plate 200 and shaping block 230 to move synchronously. This allows for simultaneous straightening of the tabs on two battery cells, improving battery cell processing efficiency.

[0037] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A battery cell tab shaping mechanism, characterized in that, include: frame; A shaping plate is slidably disposed on the frame, and the shaping plate is inclinedly provided with a guide inclined surface; A fixed plate is slidably disposed on the frame along a sliding direction perpendicular to the shaping plate, and the fixed plate is equipped with a cam follower that abuts against the guide inclined surface; A first elastic element, mounted on the frame, provides a spring force that keeps the cam follower in contact with the guide inclined surface; driving the fixed plate to move allows the cam follower to push the shaping plate against the spring force of the first elastic element.

2. The battery cell tab shaping mechanism according to claim 1, characterized in that: The frame is rotatably mounted with a shaping swing arm, which is rotatably connected to a shaping link. The shaping link is rotatably connected to the fixed plate. By driving the shaping swing arm to swing, the fixed plate can be moved by the shaping link.

3. The battery cell tab shaping mechanism according to claim 2, characterized in that: The frame is rotatably mounted with a shaping cam, the outer periphery of which abuts against the shaping swing arm. A second elastic element is installed between the frame and the shaping swing arm, the second elastic element providing a spring force to keep the shaping swing arm in contact with the shaping cam, and driving the shaping cam can push the shaping swing arm to swing.

4. The battery cell tab shaping mechanism according to claim 2, characterized in that: The shaping link is rotatably connected to the two fixed plates.

5. The battery cell tab shaping mechanism according to claim 1, characterized in that: The first elastic element is a first helical spring with hooks at both ends, and the frame and the shaping plate are respectively equipped with connecting posts for the hooks to be hung on.

6. The battery cell tab shaping mechanism according to claim 1, characterized in that: It also includes a slide rail and slider assembly, which includes a guide slide rail and a guide slider that are slidably connected to each other. The shaping plate is slidably connected to the frame using the slide rail and slider assembly, and the guide slide rail and the guide slider are detachably connected to the frame and the shaping plate, respectively. And / or the fixing plate is slidably connected to the frame using the slide rail and slider assembly, and the guide slide rail and the guide slider are detachably connected to the frame and the fixing plate, respectively.

7. The battery cell tab shaping mechanism according to claim 6, characterized in that: The guide slide rail has a groove on its side, the guide slider has a groove for the guide slide rail to slide in, and the side wall of the groove has a protrusion that can slide in the groove.

8. The battery cell tab shaping mechanism according to claim 1, characterized in that: The shaping arm is rotatably mounted with a rolling wheel, and the outer periphery of the shaping cam abuts against the outer periphery of the rolling wheel.

9. The battery cell tab shaping mechanism according to claim 1, characterized in that: The shaping plate is detachably mounted with shaping blocks via bolts.

10. The battery cell tab shaping mechanism according to claim 9, characterized in that: The shaping block has slots for the bolts to slide through.