Efficient energy-saving cooling device for castings
By introducing a water spray cooling and fan heat dissipation system into the casting cooling device, the problem of reduced cooling efficiency caused by water vapor was solved, achieving a highly efficient and energy-saving casting cooling effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHUZHOU XINGYI EQUIP MOULD MFG CO LTD
- Filing Date
- 2025-06-13
- Publication Date
- 2026-05-29
Smart Images

Figure CN224294691U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting production technology, and in particular to a high-efficiency and energy-saving cooling device for casting production. Background Technology
[0002] Castings are metal products obtained through casting methods. It is a process of pouring molten metal into a mold cavity adapted to the shape of the part, allowing it to cool and solidify, resulting in a casting with a specific shape and properties. Castings have extremely wide applications and are indispensable in many fields such as machinery manufacturing, automobiles, shipbuilding, and aerospace. They can be made into parts of various complex shapes to meet different usage requirements. Their advantages include relatively low cost, mass production capability, and the ability to achieve integral molding; disadvantages include potential internal structural defects and slightly inferior mechanical properties compared to forgings. Through reasonable design and process control, castings can provide reliable components for many industries. After production, castings require cooling. Currently, water cooling is commonly used for castings. However, this generates a large amount of water vapor, which raises the temperature inside the cooling device, reducing cooling efficiency. Therefore, improvements are needed. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a high-efficiency and energy-saving cooling device for casting production, which aims to solve the technical problem that the above-mentioned cooling devices are not convenient for cooling the internal parts of the device.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] A high-efficiency and energy-saving cooling device for casting production includes a base and a support frame, wherein the support frame is disposed on the base, and further includes:
[0006] A cooling mechanism, mounted on the support frame, is used for cooling the casting;
[0007] A heat dissipation mechanism, mounted on the support frame, is used for heat dissipation. The heat dissipation mechanism includes:
[0008] The mounting component has two parts, and the two mounting components are disposed inside the support frame and fixedly connected to the support frame;
[0009] The mounting bracket has multiple brackets, and the multiple mounting brackets are disposed within the mounting component and fixedly connected to the mounting component;
[0010] The drive motor is multiple, and the multiple drive motors are disposed in the mounting frame and fixedly connected to the mounting frame;
[0011] The fan has multiple blades, and the multiple blades are disposed at the output end of the drive motor and are fixedly connected to the output end of the drive motor.
[0012] The mounting plate has multiple plates, and the multiple mounting plates are disposed on the mounting component and fixedly connected to the mounting component.
[0013] Preferably, the heat dissipation mechanism further includes:
[0014] The water guide section has two parts, and the two water guide sections are disposed within the support frame to guide the water flow;
[0015] A connecting part is provided on the water guiding part for connecting components.
[0016] Preferably, the water guiding part includes:
[0017] A water guide plate is disposed inside the support frame and is fixedly connected to the support frame;
[0018] A barrier plate is disposed on the water guide plate and is fixedly connected to the water guide plate.
[0019] Preferably, the connecting portion includes:
[0020] A water receiving tank is installed on the water guide plate and fixedly connected to the water guide plate;
[0021] A connecting pipe is installed on the water receiving tank and is fixedly connected to the water receiving tank.
[0022] Preferably, the cooling mechanism includes:
[0023] A cooling section, mounted on the support frame, is used for cooling the casting;
[0024] An auxiliary part, located on the base, is used to assist in operation.
[0025] Preferably, the cooling section includes:
[0026] A water spray assembly, mounted on the support frame, is used for water spraying.
[0027] A water circulation component, mounted on the base, is used for water circulation.
[0028] Preferably, the auxiliary part includes:
[0029] A movable component is mounted on the support frame and fixedly connected to the support frame;
[0030] Two automatic doors are mounted on the support frame and slidably connected to the support frame.
[0031] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:
[0032] 1. By incorporating a cooling mechanism, this device ensures stable movement of the castings during cooling operations, maintains the device's seal, and allows for the recycling of water used, thus maximizing resource utilization.
[0033] 2. This device, by setting up a heat dissipation mechanism, can promptly dissipate the heat generated inside the device, accelerate the cooling process, and also promptly collect water vapor, preventing a large amount of water vapor from leaving the device and ensuring the utilization of the water source. Attached Figure Description
[0034] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0035] Figure 1 A three-dimensional structural schematic diagram of a high-efficiency and energy-saving cooling device for casting production is shown.
[0036] Figure 2 A partial cross-sectional view of a cooling device for casting production is shown.
[0037] Figure 3 A partial cross-sectional view of a cooling device for casting production is shown.
[0038] Figure 4 An exploded three-dimensional structural diagram of a portion of the heat dissipation mechanism of a high-efficiency and energy-saving cooling device for casting production is shown.
[0039] Figure 5 An exploded three-dimensional structural diagram of some components of a cooling mechanism for a high-efficiency and energy-saving casting production cooling device is shown.
[0040] Legend:
[0041] 1. Base; 2. Support frame; 3. Mounting parts; 4. Mounting bracket; 5. Drive motor; 6. Fan blades; 7. Fixing plate; 8. Water guide plate; 9. Barrier plate; 10. Water tank; 11. Connecting pipe; 12. Water spray assembly; 13. Water circulation assembly; 14. Moving assembly; 15. Sensor door. Detailed Implementation
[0042] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0043] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0044] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0045] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0046] Reference Figures 1 to 5 The present invention provides a further description of an embodiment of a high-efficiency and energy-saving cooling device for casting production.
[0047] A high-efficiency and energy-saving cooling device for casting production includes a base 1 and a support frame 2, the support frame 2 being disposed on the base 1. It also includes a cooling mechanism disposed on the support frame 2 for casting cooling; and a heat dissipation mechanism disposed on the support frame 2 for heat dissipation. The heat dissipation mechanism includes: two mounting members 3, both disposed within the support frame 2 and fixedly connected to it; multiple mounting brackets 4, disposed within the mounting members 3 and fixedly connected to them; multiple drive motors 5, disposed within the mounting brackets 4 and fixedly connected to them; multiple fan blades 6, disposed at the output end of the drive motors 5 and fixedly connected to them; and multiple fixing plates 7, disposed on the mounting members 3 and fixedly connected to them.
[0048] refer to Figure 1 and Figure 5 In a preferred embodiment, the heat dissipation mechanism further includes: two water guiding parts disposed within the support frame 2 for guiding water flow; and a connecting part disposed on the water guiding parts for connecting components.
[0049] refer to Figure 5 In a preferred embodiment, the water guiding part includes: a water guiding plate 8, which is disposed inside the support frame 2 and fixedly connected to the support frame 2; and a barrier plate 9, which is disposed on the water guiding plate 8 and fixedly connected to the water guiding plate 8.
[0050] refer to Figure 2 and Figure 3 In a preferred embodiment, the connecting part includes: a water receiving tank 10, which is disposed on the water guide plate 8 and fixedly connected to the water guide plate 8; and a connecting pipe 11, which is disposed on the water receiving tank 10 and fixedly connected to the water receiving tank 10.
[0051] In this configuration, the water guide plate 8 allows water vapor to form water droplets, which then flow along the water guide plate 8 into the water receiving tank 10 to collect the water flow. The water then enters the water circulation assembly 13 through the connecting pipe 11 to complete the water collection. The barrier plate 9 is used to intercept water vapor that enters the mounting component 3 through the water guide plate 8.
[0052] refer to Figure 1 In a preferred embodiment, the cooling mechanism includes: a cooling section disposed on the support frame 2 for cooling the casting; and an auxiliary section disposed on the base 1 for assisting in the operation.
[0053] refer to Figure 1 and Figure 2In a preferred embodiment, the cooling unit includes: a water spray assembly 12, disposed on the support frame 2, for spraying water; and a water circulation assembly 13, disposed on the base 1, for circulating water.
[0054] refer to Figure 1 and Figure 3 In a preferred embodiment, the auxiliary part includes: a movable component 14, which is disposed on the support frame 2 and fixedly connected to the support frame 2; and two sensor doors 15, which are disposed on the support frame 2 and slidably connected to the support frame 2.
[0055] This device, by incorporating a cooling mechanism, ensures stable movement of the castings during cooling operations, maintains the device's seal, and allows for the recycling of water, maximizing resource utilization. Furthermore, the heat dissipation mechanism effectively removes heat generated within the device, accelerating cooling, and collects water vapor to prevent excessive water vapor loss, thus ensuring water source utilization.
[0056] Working principle: When in use, the casting is placed on the moving component 14, which moves the casting into the device. As the casting enters the device, the water spray component 12 cools it by spraying water. Water vapor is generated during water cooling. The water vapor rises and contacts the water guide plate 8, forming water droplets. These droplets enter the water receiving tank 10, which then allows water to flow into the connecting pipe 11 and finally into the water circulation component 13. Simultaneously, as the water vapor contacts the water guide plate 8, the drive motor 5 rotates the fan blades 6, thereby rapidly dissipating heat from inside the device. Water droplets entering the mounting component 3 through the heat conduction plate are intercepted by the baffle plate 9, preventing a large amount of water from leaving the device and ensuring water resource utilization.
[0057] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A high-efficiency and energy-saving cooling device for casting production, comprising a base (1) and a support frame (2), wherein the support frame (2) is disposed on the base (1), characterized in that, Also includes: A cooling mechanism, mounted on the support frame (2), is used for cooling the casting; A heat dissipation mechanism, disposed on the support frame (2), is used for heat dissipation. The heat dissipation mechanism includes: There are two mounting parts (3), and the two mounting parts (3) are disposed in the support frame (2) and fixedly connected to the support frame (2); Mounting bracket (4) has multiple mounting brackets (4) disposed within the mounting member (3) and fixedly connected to the mounting member (3); The drive motor (5) is multiple, and the multiple drive motors (5) are disposed in the mounting frame (4) and fixedly connected to the mounting frame (4); The fan blades (6) are multiple, and the multiple fan blades (6) are disposed at the output end of the drive motor (5) and fixedly connected to the output end of the drive motor (5); The fixing plate (7) is multiple, and the multiple fixing plates (7) are disposed on the mounting member (3) and fixedly connected to the mounting member (3).
2. The high-efficiency and energy-saving cooling device for casting production according to claim 1, characterized in that, The heat dissipation mechanism further includes: The water guide has two parts, and the two water guides are disposed in the support frame (2) for guiding water flow; A connecting part is provided on the water guiding part for connecting components.
3. The high-efficiency and energy-saving cooling device for casting production according to claim 2, characterized in that, The water guiding part includes: A water guide plate (8) is disposed inside the support frame (2) and is fixedly connected to the support frame (2); A barrier plate (9) is disposed on the water guide plate (8) and is fixedly connected to the water guide plate (8).
4. The high-efficiency and energy-saving cooling device for casting production according to claim 3, characterized in that, The connecting part includes: A water receiving tank (10) is installed on the water guide plate (8) and is fixedly connected to the water guide plate (8); A connecting pipe (11) is installed on the water receiving tank (10) and is fixedly connected to the water receiving tank (10).
5. The high-efficiency and energy-saving cooling device for casting production according to claim 4, characterized in that, The cooling mechanism includes: A cooling section is provided on the support frame (2) for cooling the casting; An auxiliary part is provided on the base (1) for assisting in the operation.
6. The high-efficiency and energy-saving cooling device for casting production according to claim 5, characterized in that, The cooling unit includes: A water spray assembly (12) is mounted on the support frame (2) and is used for water spraying. A water circulation component (13) is disposed on the base (1) for water circulation operation.
7. A high-efficiency and energy-saving cooling device for casting production according to claim 6, characterized in that, The auxiliary unit includes: A movable component (14) is disposed on the support frame (2) and fixedly connected to the support frame (2); Two sensor doors (15) are mounted on the support frame (2) and are slidably connected to the support frame (2).