A welding apparatus for processing a container

Abstract

The utility model relates to welding device technical field discloses a kind of welding equipment for container processing, including stand, adjusting plate and connecting plate, the upper end of the adjusting plate is connected with rotary disc by bolt, the side of the rotary disc is detachably connected with driving motor, the upper end of the rotary disc is detachably connected with flexible pipe, the upper end of the flexible pipe is detachably connected with welding torch, the side of the stand is provided with sliding slot, one end of the adjusting plate is fixedly connected with sliding block.The utility model has the following advantages and effects: through the cooperation between adjusting plate and rotary disc, the position angle of the welding torch can be adjusted more conveniently when the device is used, so that it reaches the appropriate position, and the cooperation of the stand and the adjusting plate can facilitate the workers to place the equipment at the appropriate position, and can also adjust the overall position of the equipment when it is placed, so that it can adapt to the included angle when welding different size box plates.

Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, and in particular to a welding equipment for container processing. Background Technology

[0002] A shipping container is a modular tool used to transport packaged or unpackaged goods and facilitates loading, unloading, and handling by mechanical equipment. Containers are generally rectangular in shape and are welded from steel plates with regular top sections and good corrosion resistance.

[0003] In the prior art, Chinese Patent Publication No. CN215699041U discloses a welding device for processing container inner corner posts, including a base, a protective cover hinged to the top of the base, a welding assembly provided on the inner side wall of the protective cover, a protective box fixed to the side of the base, a motor fixed to the inner cavity of the protective box, a processing groove opened on the top of the base, a bidirectional threaded rod fixed to the output end of the motor through a reducer, the bidirectional threaded rod passing through the base and extending into the interior of the processing groove, a pair of sliding rods fixed to the inner side wall of the processing groove relative to the position of the bidirectional threaded rod, a pair of sliders threaded to the outer surface of the bidirectional threaded rod, the sliders slidingly connected to the outer surface of the sliding rods, and a right-angled pad fixed to the top of the sliders, thereby achieving the effect of automatic welding of inner corner posts and further improving the efficiency of inner corner post welding.

[0004] However, in actual use, this utility model has significant operational shortcomings and functional limitations. It cannot weld excessively large or wide box panels, and when welding the corners on the outside of the container, it cannot be flexibly adjusted according to the complex three-dimensional structure of the container and the requirements of the welding process. Utility Model Content

[0005] The purpose of this invention is to provide a welding equipment for container processing, which has the advantages of flexible welding angle adjustment and strong practicality.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a welding equipment for container processing, comprising a column, an adjusting plate and a connecting plate, wherein a rotating disk is bolted to the upper end of the adjusting plate, a drive motor is detachably connected to the side of the rotating disk, a flexible tube is detachably connected to the upper end of the rotating disk, a welding torch is detachably connected to the upper end of the flexible tube, a sliding groove is provided on the side of the column, a slider is fixedly connected to one end of the adjusting plate, and the inner wall of the sliding groove is engaged with the outer surface of the slider.

[0007] By adopting the above technical solution, when welding the box panel, it is easier for operators to adjust the angle of the welding gun in a complex welding environment, so as to realize welding operations at various angles and positions, and further improve the practicality of the device.

[0008] A further feature of this invention is that a placement plate for limiting the position is fixedly connected to the lower end of the column, and a fastening column for fixing is inserted into the upper end of the placement plate.

[0009] By adopting the above technical solutions, the contact area between the column and the ground is increased, the stability of the equipment is improved, and the equipment is prevented from moving due to vibration and other factors during the welding process, thus ensuring the safety and quality of the welding operation.

[0010] A further feature of this invention is that a drive shaft is detachably connected to the inner wall of the slide groove, and the outer surface of the drive shaft is threadedly connected to the inner wall of the slider.

[0011] By adopting the above technical solution, the power at the upper end of the drive shaft can be transmitted to the slider more conveniently during use, so that the slider can move and the adjusting plate fixedly connected to the side of the slider can reach the appropriate position.

[0012] A further feature of this invention is that a load-bearing plate is detachably connected to the upper end of the slide, and an auxiliary motor is detachably connected to the upper end of the load-bearing plate. The output end of the auxiliary motor is threaded through one side of the load-bearing plate and connected to the inside of the transmission shaft.

[0013] By adopting the above technical solution, the load-bearing plate is used to support and fix the auxiliary motor, which provides rotational power to the drive shaft. By controlling the operation of the auxiliary motor, the automatic lifting and lowering of the adjustment plate and welding torch can be achieved.

[0014] A further feature of this invention is that a telescopic plate for adjustment is inserted into the side of the connecting plate, and a locking hole is provided on the side of the telescopic plate.

[0015] By adopting the above technical solution, the telescopic plate can adapt to container panels of different sizes and shapes by adjusting the telescopic length, and plays a role in assisting in fixing and adjusting the position of the container panels.

[0016] A further feature of this invention is that a threaded post for fastening is inserted into the side of the connecting plate, and the threaded post passes through one side of the connecting plate and is threaded into the interior of the telescopic plate.

[0017] By adopting the above technical solution, the threaded column can fasten the telescopic plate, so that it can be fixed in place after being adjusted to a suitable position, preventing the telescopic plate from moving due to vibration and other factors during the welding process, and ensuring the reliability of the box plate fixing.

[0018] A further feature of this invention is that one end of the telescopic plate is threadedly connected to a rotating shaft for adjustment, and one end of the rotating shaft is threadedly connected to an adsorption plate.

[0019] By adopting the above technical solution, the rotating shaft can adjust the position of the adsorption plate, while the adsorption plate firmly adsorbs the container panel in the appropriate position, assisting in fixing the panel, reducing the amount of manual support, and improving the stability and welding accuracy of the panel fixing.

[0020] A further feature of this invention is that a transmission pipe is detachably connected to the side of the rotating disk, and one end of the transmission pipe is detachably connected to a welding machine housing.

[0021] By adopting the above technical solutions, the gas, current and other resources required in the welding process are transmitted, ensuring that the welding torch can work normally and providing the necessary energy and medium support for the welding operation.

[0022] A further feature of this invention is that a heat dissipation vent is provided on the side of the welding machine housing, and a filter screen is detachably connected to the inner wall of the heat dissipation vent.

[0023] By adopting the above technical solution, a heat dissipation channel is provided for the internal components of the welding machine chassis, ensuring that the internal temperature of the chassis is within a reasonable range. The filter screen is installed on the inner wall of the heat dissipation vent, which can filter dust, impurities and other contaminants in the air, prevent them from entering the chassis, avoid damage to the internal electronic components, and extend the service life of the equipment.

[0024] A further feature of this invention is that a display screen is provided on the side of the welding machine housing, and control buttons are provided on the side of the welding machine housing.

[0025] By adopting the above technical solution, the display screen is used to show the working status and welding parameters of the welding equipment, which is convenient for operators to monitor and adjust in real time. The control buttons are the interface for operators to interact with the equipment. Through the operation buttons, welding parameters can be set, welding operations can be started or stopped, and the equipment operation mode can be adjusted, so as to achieve precise control of the welding process.

[0026] The beneficial effects of this utility model are:

[0027] This invention, through the coordinated arrangement of the adjusting plate and the rotating disc, allows for more convenient adjustment of the welding torch's position and angle during use, ensuring it reaches the appropriate location. Simultaneously, the coordinated arrangement of the column and adjusting plate facilitates the placement of the equipment by operators, allowing for adjustment of its overall position to accommodate welding angles of different sized containers. It also provides stable vertical support for the entire device, ensuring stability during welding. The flexible tube design allows for free micro-adjustment of the welding torch's position and angle within a certain range, enabling the torch to be aligned with the weld seam in complex welding environments and achieving welding operations at various angles and positions. This avoids the problem of being unable to flexibly adjust to the complex three-dimensional structure of containers and the requirements of welding processes. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 This is a schematic diagram of the exploded structure of this utility model;

[0030] Figure 2 This is a schematic diagram of the column structure of this utility model;

[0031] Figure 3 This is a schematic diagram of the connecting plate structure of this utility model;

[0032] Figure 4 This is a schematic diagram of the adjusting plate structure of this utility model;

[0033] Figure 5 This is a schematic diagram of the welding machine housing structure of this utility model.

[0034] In the diagram, 1. Column; 2. Adjusting plate; 3. Connecting plate; 4. Rotating disk; 5. Drive motor; 6. Flexible tube; 7. Welding torch; 8. Slide; 9. Slider; 10. Placement plate; 11. Fastening column; 12. Drive shaft; 13. Load-bearing plate; 14. Auxiliary motor; 15. Telescopic plate; 16. Threaded column; 17. Rotating shaft; 18. Adsorption plate; 19. Transmission pipe; 20. Welding machine housing; 21. Heat dissipation vent; 22. Display screen; 23. Control button. Detailed Implementation

[0035] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0036] Reference Figure 1-3 A welding device for container processing includes a column 1, an adjusting plate 2, and a connecting plate 3. A telescopic plate 15 for adjustment is inserted into the side of the connecting plate 3. A locking hole is opened on the side of the telescopic plate 15. A threaded post 16 for fastening is inserted into the side of the connecting plate 3. The threaded post 16 passes through one side of the connecting plate 3 and is threaded into the inside of the telescopic plate 15. A rotating shaft 17 for adjustment is threaded to one end of the telescopic plate 15. An adsorption plate 18 is threaded to one end of the rotating shaft 17.

[0037] In this utility model, the operator can adjust the length of the telescopic plate 15 to adapt to container panels of different sizes and shapes, thereby assisting in fixing and adjusting the position of the panels. The clips on the side cooperate with the threaded post 16 to fix the telescopic plate 15 in a suitable position, ensuring the stability of the panels during welding. At the same time, the operator can rotate the shaft 17 to make its adsorption plate 18 adsorb onto the side of the panel, thereby adsorbing and fixing the panel, assisting in fixing the panel, reducing the amount of manual support, and improving the stability of the panel fixing and the welding accuracy.

[0038] Reference Figure 2-5 The upper end of the adjusting plate 2 is connected to the rotating plate 4 by bolts. The side of the rotating plate 4 is detachably connected to the transmission pipe 19. One end of the transmission pipe 19 is detachably connected to the welding machine box 20. The side of the welding machine box 20 is provided with a heat dissipation vent 21. The inner wall of the heat dissipation vent 21 is detachably connected to a filter screen. The side of the welding machine box 20 is provided with a display screen 22. The side of the welding machine box 20 is provided with a control button 23. The side of the rotating plate 4 is detachably connected to the drive motor 5. The upper end of the rotating plate 4 is detachably connected to the flexible pipe 6. The upper end of the flexible pipe 6 is detachably connected to the welding gun 7.

[0039] In this invention, the operator sets the welding parameters inside the welding box 20 and adjusts the equipment operation mode by operating the control button 23. After setting, the gas required for welding is transmitted to the welding gun 7 through the transmission pipe 19, and the welding gun 7 is controlled by the welding box 20 to weld the box plate. At the same time, the display screen 22 can display the working status of the welding equipment, welding parameters, etc., which is convenient for the operator to monitor and adjust in real time to ensure smooth welding. During the welding process, the welding box 20 can also control the drive motor 5 to work. When the drive motor 5 is turned on, the drive motor 5 drives the rotating disk 4 to rotate horizontally on the upper end of the adjustment plate 2. The rotating disk 4 is connected to the welding gun 7 through the flexible pipe 6, thereby realizing the angle adjustment of the welding gun 7 in the horizontal direction, so that the welding gun can be aimed at different welding parts of the container. At the same time, the flexible pipe 6 can be used to further fine-tune the position and angle of the welding gun 7 within a small range to adapt to complex welding environments.

[0040] Reference Figure 1-5 The column 1 has a sliding groove 8 on its side. One end of the adjusting plate 2 is fixedly connected to a slider 9. The inner wall of the sliding groove 8 is engaged with the outer surface of the slider 9. The inner wall of the sliding groove 8 is detachably connected to a drive shaft 12. The outer surface of the drive shaft 12 is threadedly connected to the inner wall of the slider 9. The upper end of the sliding groove 8 is detachably connected to a load-bearing plate 13. The upper end of the load-bearing plate 13 is detachably connected to an auxiliary motor 14. The output end of the auxiliary motor 14 passes through one side of the load-bearing plate 13 and is threadedly connected to the inside of the drive shaft 12. The lower end of the column 1 is fixedly connected to a placement plate 10 for limiting. The upper end of the placement plate 10 is inserted with a fastening column 11 for fixing.

[0041] In this invention, the auxiliary motor 14 is started, and the output end of the auxiliary motor 14 drives the transmission shaft 12 to rotate. Since the outer surface of the transmission shaft 12 is threadedly connected to the inner wall of the slider 9 at one end of the adjusting plate 2, the rotation of the transmission shaft 12 causes the slider 9 to move up and down along the sliding groove 8 on the side of the column 1, thereby driving the adjusting plate 2 and the welding torch 7 to rise and fall, adjusting the welding torch 7 to a suitable height corresponding to the welding position. At the same time, the placement plate 10 at the lower end of the column 1 is placed on a flat working ground or a suitable position on the workbench, and the equipment is fixed by the fastening column 11 to ensure the stability of the equipment and prevent displacement during the welding process.

[0042] The working steps of this device are as follows:

[0043] First, place the placement plate 10 at the lower end of the column 1 in a suitable position on a flat working surface or workbench. Secure the equipment using the fastening column 11. Adjust the telescopic plate 15 on the side of the connecting plate 3 according to the size and shape of the container panel, stretching or retracting it to a suitable length so that the telescopic plate 15 can fit against the edge of the panel. Tighten the threaded column 16 through the locking hole on the connecting plate 3 to fix the telescopic plate 15. Simultaneously, rotate the rotating shaft 17 to adjust the angle of the adsorption plate 18, ensuring it adheres tightly to the panel, thus completing the panel fixation. View the current welding parameters on the display screen 22 on the side of the welding machine housing 20. Use the control button 23 to set appropriate welding parameters based on the material, thickness, and other factors of the container panel. After setting parameters such as current, voltage, and welding speed, the drive motor 5 is turned on. The drive motor 5 drives the rotating disk 4 to rotate horizontally on the upper end of the adjustment plate 2. The rotating disk 4 is connected to the welding torch 7 through the flexible tube 6, thereby realizing the horizontal angle adjustment of the welding torch 7 so that the welding torch can be aligned with the welding part of the container. At the same time, the flexible tube 6 can be used to further fine-tune the position and angle of the welding torch 7 within a small range. After the adjustment is completed, welding begins. At the same time, the auxiliary motor 14 is started. The output end of the auxiliary motor 14 drives the transmission shaft 12 to rotate. The rotation of the transmission shaft 12 causes the slider 9 to move up and down along the slide groove 8 on the side of the column 1, thereby driving the adjustment plate 2 and the welding torch 7 to rise and fall, so that the welding torch 7 welds the weld from top to bottom.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A welding device for container processing, comprising a column (1), an adjusting plate (2), and a connecting plate (3), characterized in that: The upper end of the adjusting plate (2) is connected to a rotating disk (4) by bolts. A drive motor (5) is detachably connected to the side of the rotating disk (4). A flexible tube (6) is detachably connected to the upper end of the rotating disk (4). A welding torch (7) is detachably connected to the upper end of the flexible tube (6). A sliding groove (8) is provided on the side of the column (1). A slider (9) is fixedly connected to one end of the adjusting plate (2). The inner wall of the sliding groove (8) is engaged with the outer surface of the slider (9).

2. The welding equipment for container processing according to claim 1, characterized in that: The lower end of the column (1) is fixedly connected to a placement plate (10) for limiting position, and the upper end of the placement plate (10) is inserted with a fastening column (11) for fixing.

3. The welding equipment for container processing according to claim 1, characterized in that: The inner wall of the slide (8) is detachably connected to a drive shaft (12), and the outer surface of the drive shaft (12) is threadedly connected to the inner wall of the slider (9).

4. The welding equipment for container processing according to claim 3, characterized in that: The upper end of the slide (8) is detachably connected to a load-bearing plate (13), and the upper end of the load-bearing plate (13) is detachably connected to an auxiliary motor (14). The output end of the auxiliary motor (14) passes through one side of the load-bearing plate (13) and is threaded into the inside of the transmission shaft (12).

5. The welding equipment for container processing according to claim 1, characterized in that: The side of the connecting plate (3) is fitted with a telescopic plate (15) for adjustment, and the side of the telescopic plate (15) is provided with a locking hole.

6. The welding equipment for container processing according to claim 5, characterized in that: The side of the connecting plate (3) is fitted with a threaded post (16) for fastening, and the threaded post (16) is threaded through one side of the connecting plate (3) and connected to the inside of the telescopic plate (15).

7. The welding equipment for container processing according to claim 5, characterized in that: One end of the telescopic plate (15) is threadedly connected to a rotating shaft (17) for adjustment, and one end of the rotating shaft (17) is threadedly connected to an adsorption plate (18).

8. The welding equipment for container processing according to claim 1, characterized in that: The side of the rotating disk (4) is detachably connected to a transmission pipe (19), and one end of the transmission pipe (19) is detachably connected to a welding machine housing (20).

9. The welding equipment for container processing according to claim 8, characterized in that: The welding machine housing (20) has a heat dissipation vent (21) on its side, and a filter screen is detachably connected to the inner wall of the heat dissipation vent (21).

10. The welding equipment for container processing according to claim 8, characterized in that: The welding machine housing (20) has a display screen (22) on its side and control buttons (23) on its side.

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