Wire positioning tool

By designing wire positioning fixtures, the automated fixing and processing of aero-engine regulator wires was achieved, solving the problems of low efficiency and poor consistency caused by manual operation, and improving assembly efficiency and quality stability.

CN224295713UActive Publication Date: 2026-05-29西安信一诺航空科技有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
西安信一诺航空科技有限公司
Filing Date
2025-07-22
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

In the current assembly process of aircraft engine regulators, the post-processing of wires relies on manual labor, resulting in high labor intensity, low efficiency and poor consistency, and product quality fluctuations are easily caused by human factors.

Method used

Design a wire positioning fixture, including a moving component, a fixing component, a hinged seat, a flip handle, an elbow clamp, and other structures, to achieve automated fixing and processing of regulator wires, and to perform unified operation through automated equipment.

Benefits of technology

It improves the efficiency and quality consistency of wire processing, reduces the impact of human factors, and enhances assembly efficiency and product quality stability.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224295713U_ABST
    Figure CN224295713U_ABST
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Abstract

The utility model discloses a wire rod positioning tool, the utility model relates to aero -engine assembly technical field, including mobile subassembly, mobile subassembly top is equipped with fixed component, the fixed component includes mobile seat, mobile seat top one end fixed mounting has hinged seat, the hinged seat top is hinged with fixed plate, and the both sides fixed mounting of fixed plate far from hinged seat one end are installed with turnover handle, the fixed plate top fixed mounting has a plurality of casing fixed column, and the casing fixed column one side fixed mounting of setting at fixed plate top both ends is installed with installation foot, the installation foot top fixed mounting has elbow clamp, and the one end fixed mounting of mobile seat with hinged seat is equipped with fixed arm, and the fixed arm middle part fixed mounting has wire rod fixed clamp, this utility model, can conveniently fix regulator wire rod, and it is convenient for external equipment to carry out unified processing to wire rod, is favorable for improving efficiency, quality and consistency, has higher practical value.
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Description

Technical Field

[0001] This utility model relates to the field of aero-engine assembly technology, specifically a wire positioning tool. Background Technology

[0002] Aero-engine assembly refers to the process of assembling various designed components into a complete aero-engine according to strict process requirements and technical standards. This process involves not only the combination of numerous precision mechanical parts, but also the integration of multiple subsystems such as electrical systems, fuel supply systems, and lubrication systems. Aero-engine regulator assembly is a crucial step in the aero-engine manufacturing process. The aero-engine regulator is a key component responsible for controlling the engine's operating status, including but not limited to parameters such as fuel supply, airflow, and speed, to ensure stable and efficient engine operation under various flight conditions.

[0003] Based on the above, the inventors have discovered the following problems: In the current assembly process of aircraft engine regulators, a large number of post-processing operations of wires are involved, such as stripping, terminal crimping, and testing. Traditional processes mainly rely on manual labor to complete these operations, which is not only labor-intensive, but also inefficient, inconsistent, and prone to product quality fluctuations due to human factors, making them inconvenient to use.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a wire positioning tool to achieve a more practical purpose. Utility Model Content

[0005] The purpose of this invention is to provide a wire positioning fixture to solve the problems mentioned in the background art.

[0006] A wire positioning fixture includes a movable component, a fixed component on the top of the movable component, and a movable base. A hinged base is fixedly mounted at one end of the top of the movable base, and a fixed plate is hinged to the top of the hinged base. Flip handles are fixedly mounted on both sides of the fixed plate at the end away from the hinged base. A plurality of housing fixing posts are fixedly mounted on the top of the fixed plate. Mounting feet are fixedly mounted on one side of the housing fixing posts located at both ends of the top of the fixed plate. Elbow clamps are fixedly mounted on the top of the mounting feet. A fixed arm is fixedly mounted at the end of the movable base with the hinged base, and a wire fixing clamp is fixedly mounted in the middle of the fixed arm.

[0007] By adopting the above technical solution, a fixed component is provided on the top of the moving component, which facilitates the fixing component to fix the regulator housing. This allows the moving component to control the fixed component to move the regulator, and facilitates automated processing of the regulator wire by external equipment. The hinge seat facilitates the hinge connection between the fixed plate and the moving base, allowing the movement of the moving base to move the fixed plate. The fixed plate provides support and fixation for the regulator. The flip handle allows the operator or external equipment to control the flipping of the fixed plate, easily changing it from a horizontal to a vertical position. The mounting feet facilitate the fixing of the elbow clamp onto the fixed plate. The elbow clamp, in conjunction with the housing fixing post, securely fixes the regulator to the fixed plate, allowing the flipping of the fixed plate to rotate the regulator. The wire fixing clamp allows for clamping and fixing of the regulator wire after the regulator has rotated, facilitating uniform processing of the wire by external equipment and improving efficiency, quality, and consistency.

[0008] Furthermore, a nut seat is fixedly installed at the center of the bottom of the movable seat, and connecting seats are fixedly installed at both ends of the bottom of the movable seat.

[0009] By adopting the above technical solution, the setting of nut seat and connecting seat makes it easy to fix the fixed component on the top of the movable component, and facilitates the movable component to control the movement of the fixed component.

[0010] Furthermore, the movable component includes a fixed base, on the top of which a fixed platform is fixedly mounted.

[0011] By adopting the above technical solution, the setting of fixed base and fixed platform facilitates the formation of a stable base, providing an installation foundation for various components of the device.

[0012] Furthermore, rotating shaft seats are fixedly installed at both ends of the top of the fixed platform, and ball screws are rotatably connected to the two rotating shaft seats.

[0013] By adopting the above technical solution and setting the rotating shaft seat, it is easy to rotate the ball screw to the fixed table.

[0014] Furthermore, a ball nut is sleeved on the outer side of the ball screw, a first pulley is fixedly installed at one end of the ball screw, and the ball nut is fixedly connected to the nut seat.

[0015] By adopting the above technical solution, the setting of the ball nut facilitates the rotation of the ball screw, which enables the ball nut to drive the fixed component to move, thereby driving the adjuster that has fixed the wire to move, making it convenient for external equipment to process the wire.

[0016] Furthermore, sliding rails are fixedly installed on both sides of the top of the fixed platform, and sliding seats are slidably connected to the top of the sliding rails, with the sliding seats being fixedly connected to the connecting seats.

[0017] By adopting the above technical solution, the sliding seat and sliding track facilitate the support of the fixed component and limit and guide the movement of the fixed component, so that the fixed component can slide stably and accurately along the sliding track.

[0018] Furthermore, a motor frame is fixedly installed at one bottom end of the fixed platform, and a drive motor is fixedly installed on one side of the motor frame.

[0019] By adopting the above technical solution and setting up the motor frame, it is convenient to fix and install the drive motor.

[0020] Furthermore, a second pulley is fixedly installed at the output end of the drive motor, and a transmission belt is sleeved on the outer side of the second pulley and the first pulley.

[0021] By adopting the above technical solution, the transmission belt facilitates the operation of the drive motor, which causes the second pulley to drive the first pulley to rotate, thereby controlling the rotation of the ball screw.

[0022] Furthermore, a pin seat is fixedly installed at one end of the top of the movable seat where a hinge seat is provided, and a pin hole is opened in the middle of the pin seat. A through hole is opened at one end of the fixed plate near the hinge seat.

[0023] By adopting the above technical solution and setting the pin holder, it is convenient for the through hole and the pin hole to coincide when the fixing plate is flipped vertically, so that the fixing pin can be inserted into the through hole and the pin hole to lock the vertical state of the fixing plate.

[0024] Compared with the prior art, the beneficial effects of this utility model are as follows: The fixed component at the top of the moving component facilitates the fixing of the regulator housing, allows the moving component to control the fixed component to move the regulator, and facilitates automated processing of the regulator wiring by external equipment. The hinged base facilitates the hinged connection between the fixed plate and the moving base, allowing the movement of the moving base to move the fixed plate. The fixed plate provides support and fixation for the regulator. The flip handle allows operators or external equipment to control the flipping of the fixed plate, easily changing it from a horizontal to a vertical position. The design, with its mounting feet, facilitates the secure mounting of the elbow clamp onto the fixed plate. The elbow clamp, in conjunction with the housing fixing posts, firmly secures the regulator to the fixed plate. The fixed plate's rotation allows the regulator to rotate as well. The cable clamp allows for easy clamping and securing of the regulator's cable after rotation, facilitating standardized cable handling by external equipment and improving efficiency, quality, and consistency. This invention provides convenient cable securing for the regulator, enabling standardized cable handling by external equipment and enhancing efficiency, quality, and consistency, thus possessing high practical value. Attached Figure Description

[0025] Figure 1 This is a three-dimensional structural diagram of a wire positioning fixture according to the present invention;

[0026] Figure 2 This is a schematic diagram of wire fixing using a wire positioning fixture according to the present invention;

[0027] Figure 3 This is a three-dimensional structural diagram of the mobile component of this utility model;

[0028] Figure 4 This is a first three-dimensional structural diagram of the fixing component of this utility model;

[0029] Figure 5 This is a schematic diagram of the second three-dimensional structure of the fixing component of this utility model.

[0030] In the diagram: 1. Moving component; 11. Fixed seat; 12. Fixed platform; 13. Rotary shaft seat; 14. Ball screw; 15. Ball nut; 16. First pulley; 17. Motor frame; 18. Drive motor; 19. Second pulley; 110. Transmission belt; 111. Sliding rail; 112. Sliding seat; 2. Fixed component; 21. Moving seat; 22. Hinge seat; 23. Fixed plate; 24. Flip handle; 25. Housing fixing post; 26. Mounting foot; 27. Elbow clamp; 28. Fixed arm; 29. ​​Wire fixing clamp; 210. Nut seat; 211. Connecting seat; 212. Pin seat; 213. Pin hole; 214. Through hole; 3. Adjuster. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figures 1-5 This utility model provides a technical solution: a wire positioning fixture, including a movable component 1, with a fixed component 2 on the top of the movable component 1. The fixed component 2 on the top of the movable component 1 facilitates the fixing of the housing of an adjuster 3, allowing the movable component 1 to control the fixed component 2 to move the adjuster 3, and facilitating automated processing of the wire by external equipment. The fixed component 2 includes a movable base 21, with a hinged base 22 fixedly installed at one end of the top of the movable base 21. The hinged base 22 facilitates the hinged connection of a fixed plate 23 to the movable base 21, allowing the movement of the movable base 21 to move the fixed plate 23. The fixed plate 23 is hinged to the top of the hinged base 22, providing support and fixation for the adjuster 3. Flip handles 24 are fixedly installed on both sides of the fixed plate 23 away from the hinged base 22, allowing operators or external equipment to control the flipping of the fixed plate 23 for easy adjustment. The plate 23 flips from a horizontal to a vertical position. Several housing fixing posts 25 are fixedly installed on the top of the fixed plate 23. The housing fixing posts 25 facilitate the positioning and fixing of the regulator 3. Mounting feet 26 are fixedly installed on one side of the housing fixing posts 25 at both ends of the top of the fixed plate 23. The mounting feet 26 facilitate the fixing of the elbow clamp 27 on the fixed plate 23. The elbow clamp 27 is fixedly installed on the top of the mounting feet 26. The elbow clamp 27, together with the housing fixing posts 25, securely fixes the regulator 3 on the fixed plate 23. The flipping of the fixed plate 23 can drive the regulator 3 to flip. The movable base 21 has a fixed arm 28 fixedly installed at one end of the hinge seat 22. A wire fixing clamp 29 is fixedly installed in the middle of the fixed arm 28. The wire fixing clamp 29 facilitates the clamping and fixing of the wire of the regulator 3 after the regulator 3 has been flipped. This allows external equipment to uniformly process the wire, improving efficiency, quality and consistency.

[0033] The movable base 21 has a nut seat 210 fixedly installed at the middle of its bottom end, and connecting seats 211 fixedly installed at both ends of its bottom. The nut seat 210 and connecting seats 211 facilitate the fixing of the fixed component 2 to the top of the movable component 1, making it easier for the movable component 1 to control the movement of the fixed component 2.

[0034] The mobile component 1 includes a fixed base 11, and a fixed platform 12 is fixedly installed on the top of the fixed base 11. The fixed base 11 and the fixed platform 12 facilitate the formation of a stable base, providing an installation foundation for the various components of the device.

[0035] The fixed platform 12 has two fixedly installed rotating shaft seats 13 at its top ends. The two rotating shaft seats 13 are rotatably connected to the ball screws 14. The rotating shaft seats 13 facilitate the rotatable connection between the ball screws 14 and the fixed platform 12.

[0036] Among them, a ball nut 15 is sleeved on the outer side of the ball screw 14, and a first pulley 16 is fixedly installed at one end of the ball screw 14. The ball nut 15 is fixedly connected to the nut seat 210. The setting of the ball nut 15 facilitates the rotation of the ball screw 14, which enables the ball nut 15 to drive the fixed component 2 to move, thereby driving the adjuster 3 that has fixed the wire to move, so as to facilitate the external equipment to process the wire.

[0037] The fixed platform 12 has sliding rails 111 fixedly installed on both sides of its top. The top of the sliding rails 111 is slidably connected to a sliding seat 112. The sliding seat 112 is fixedly connected to the connecting seat 211. The sliding seat 112 and the sliding rails 111 provide support for the fixed component 2 and limit and guide the movement of the fixed component 2, so that the fixed component 2 can slide stably and accurately along the sliding rails 111.

[0038] The fixed platform 12 has a motor frame 17 fixedly installed at one bottom end, and a drive motor 18 is fixedly installed on one side of the motor frame 17. The motor frame 17 facilitates the fixed installation of the drive motor 18.

[0039] The output end of the drive motor 18 is fixedly mounted with a second pulley 19. A transmission belt 110 is sleeved on the outer side of the second pulley 19 and the first pulley 16. The transmission belt 110 facilitates the operation of the drive motor 18 to make the second pulley 19 drive the first pulley 16 to rotate, thereby controlling the rotation of the ball screw 14.

[0040] The movable base 21 has a hinge base 22 at one end, and a pin seat 212 is fixedly installed thereon. The pin seat 212 has a pin hole 213 in the middle. The fixed plate 23 has a through hole 214 at one end near the hinge base 22. The pin seat 212 makes it easy for the through hole 214 to coincide with the pin hole 213 when the fixed plate 23 is flipped vertically, so that the fixing pin can be inserted into the through hole 214 and the pin hole 213 to lock the vertical state of the fixed plate 23.

[0041] Specifically, the working principle of this wire positioning fixture is as follows: During use, the fixed base 11 and fixed platform 12 facilitate the formation of a stable base, providing an installation foundation for all components of the device. The hinged base 22 facilitates the hinge connection between the fixed plate 23 and the movable base 21, allowing the movement of the movable base 21 to move the fixed plate 23. The fixed plate 23 provides support and fixation for the adjuster 3. The flip handle 24 allows operators or external equipment to control the flipping of the fixed plate 23. The mounting feet 26 facilitate the easy flipping of the fixing plate 23 from a horizontal to a vertical position. The elbow clamp 27 is also conveniently mounted on the fixing plate 23, and its combination with the housing fixing post 25 securely fixes the adjuster 3 to the fixing plate 23. This allows the fixing plate 23 to be flipped so that the adjuster 3 can also be flipped. The pin seat 212 ensures that when the fixing plate 23 is flipped vertically, the through hole 214 coincides with the pin hole 213, facilitating the insertion of the fixing pin into both holes. Internally, the vertical position of the fixing plate 23 is locked. The wire clamp 29 facilitates clamping and fixing of the wire of the regulator 3 after it has flipped, allowing for unified processing of the wire by external equipment, improving efficiency, quality, and consistency. The rotating shaft seat 13 facilitates the rotatable connection between the ball screw 14 and the fixed platform 12. The sliding seat 112 and sliding rail 111 provide support for the fixing component 2 and limit and guide its movement. It can slide stably and accurately along the sliding track 111. The motor frame 17 facilitates the fixed installation of the drive motor 18. The ball nut 15 facilitates the rotation of the ball screw 14, which in turn drives the fixed component 2 to move, thereby moving the adjuster 3 that has the wire fixed in place. This facilitates the processing of the wire by external equipment. The transmission belt 110 facilitates the operation of the drive motor 18, which causes the second pulley 19 to drive the first pulley 16 to rotate, thereby controlling the rotation of the ball screw 14.

[0042] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A wire positioning fixture, characterized in that, The device includes a movable component (1), a fixed component (2) on top of the movable component (1), a movable base (21), a hinge base (22) fixedly installed at one end of the top of the movable base (21), a fixed plate (23) hinged to the top of the hinge base (22), a flip handle (24) fixedly installed on both sides of the fixed plate (23) away from the hinge base (22), a plurality of housing fixing posts (25) fixedly installed on the top of the fixed plate (23), a mounting foot (26) fixedly installed on one side of the housing fixing posts (25) at both ends of the top of the fixed plate (23), an elbow clamp (27) fixedly installed on the top of the mounting foot (26), a fixed arm (28) fixedly installed at one end of the movable base (21) where the hinge base (22) is located, and a wire fixing clamp (29) fixedly installed in the middle of the fixed arm (28).

2. The wire positioning fixture according to claim 1, characterized in that, A nut seat (210) is fixedly installed at the middle of the bottom end of the movable seat (21), and connecting seats (211) are fixedly installed at both ends of the bottom of the movable seat (21).

3. The wire positioning fixture according to claim 1, characterized in that, The moving component (1) includes a fixed base (11), and a fixed platform (12) is fixedly installed on the top of the fixed base (11).

4. The wire positioning fixture according to claim 3, characterized in that, The fixed platform (12) has rotating shaft seats (13) fixedly installed at both ends of the top, and the two rotating shaft seats (13) are rotatably connected to ball screws (14).

5. A wire positioning fixture according to claim 4, characterized in that, A ball nut (15) is fitted on the outside of the ball screw (14), and a first pulley (16) is fixedly installed at one end of the ball screw (14). The ball nut (15) is fixedly connected to the nut seat (210).

6. The wire positioning fixture according to claim 5, characterized in that, The fixed platform (12) has sliding rails (111) fixedly installed on both sides of the top. The sliding rails (111) are slidably connected to the top of the sliding seat (112), and the sliding seat (112) is fixedly connected to the connecting seat (211).

7. A wire positioning fixture according to claim 6, characterized in that, A motor frame (17) is fixedly installed at one bottom of the fixed platform (12), and a drive motor (18) is fixedly installed on one side of the motor frame (17).

8. A wire positioning fixture according to claim 7, characterized in that, The output end of the drive motor (18) is fixedly mounted with a second pulley (19), and a transmission belt (110) is sleeved on the outside of the second pulley (19) and the first pulley (16).

9. A wire positioning fixture according to claim 1, characterized in that, The movable seat (21) has a hinge seat (22) at the top and a pin seat (212) is fixedly installed at one end. The pin seat (212) has a pin hole (213) in the middle and a through hole (214) is opened at the end of the fixed plate (23) near the hinge seat (22).