A kind of super fine grain iron core magnetic quantity detection is used to push material device

Abstract

The utility model discloses a kind of material stirring devices for supermicrocrystalline iron core magnetic quantity detection, including two cross beams, two cross beam top end installed double-shaft moving assembly and double-shaft moving assembly Y axis moving end installed support plate, Z-axis lifting mechanism is installed on the side outer wall of the support plate, and L-shaped hanger is installed on the moving end of the Z-axis lifting mechanism, the lower surface of the L-shaped hanger is installed with pneumatic chucking mechanism for clamping supermicrocrystalline iron core.The utility model can quickly, accurately reach the predetermined position of supermicrocrystalline iron core, and pneumatic chucking mechanism has the advantages of quick response, adjustable clamping force, simple structure etc., can be flexibly switched between different sizes or shapes of supermicrocrystalline iron core, satisfy diversified production demand, and pneumatic control in clamping process also makes operation more stable, reduce potential damage to supermicrocrystalline iron core, ensure the stability of product quality.

Description

Technical Field

[0001] This utility model relates to the field of iron core testing technology, specifically a material feeding device for testing the magnetic properties of ultrafine crystal iron cores. Background Technology

[0002] The material transfer device is used to automatically, safely, and accurately transfer microcrystalline iron cores from the workstation to the testing area. This type of device typically includes a feeding mechanism, a transfer mechanism, a control system, guide rails, a positioning device, and a discharge port. The feeding mechanism transports the iron core from the storage area to the transfer path, while the transfer mechanism secures the iron core using mechanical clamping. During operation, the sample is identified and positioned before testing. The control system issues a command to initiate the transfer. After the clamping device secures the sample, it moves it along the guide rail to the testing area. Once the position is accurate, it is released, and the sample can then be tested for magnetic properties. Currently, when the material transfer device is mounted on the belt conveyor for microcrystalline iron cores, the center of gravity of large-sized microcrystalline iron cores may be off-center, or the shape may be irregular, resulting in uneven force at the clamping points. This affects the clamping stability, causing the microcrystalline iron core to fall during transfer and thus failing to accurately reach the testing area of ​​the fluxmeter. Utility Model Content

[0003] The purpose of this invention is to provide a feeding device for detecting the magnetic properties of microcrystalline iron cores. A dual-axis moving assembly is mounted on a belt conveyor via a crossbeam. After the microcrystalline iron core is fed into the feeding device, the control box controls the dual-axis moving assembly and the Z-axis lifting mechanism to move the pneumatic clamping mechanism to the microcrystalline iron core. After the pneumatic clamping mechanism clamps the microcrystalline iron core, the dual-axis moving assembly and the Z-axis lifting mechanism move the clamped microcrystalline iron core to the detection area of ​​the fluxmeter, thereby solving the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a material feeding device for detecting the magnetic properties of microcrystalline iron cores, comprising two crossbeams, a dual-axis moving assembly mounted on the top of the two crossbeams, and a support plate mounted on the Y-axis moving end of the dual-axis moving assembly. A Z-axis lifting mechanism is mounted on one outer wall of the support plate, and an L-shaped hanger is mounted on the moving end of the Z-axis lifting mechanism. A pneumatic clamping mechanism for clamping microcrystalline iron cores is mounted on the lower surface of the L-shaped hanger. A control box is mounted on one side of one of the crossbeams, and the output end of the control box is electrically connected to the input ends of the dual-axis moving assembly, the Z-axis lifting mechanism, and the pneumatic clamping mechanism, respectively.

[0005] Preferably, the dual-axis moving assembly includes an X-axis lead screw linear module mounted on the top of one of the crossbeams, a C-shaped longitudinal beam mounted on the moving end of the X-axis lead screw linear module, and a Y-axis lead screw linear module mounted inside the C-shaped longitudinal beam, with the support plate mounted on the moving end of the Y-axis lead screw linear module.

[0006] Preferably, one of the crossbeams is equipped with a guide rail and slide table at its top to assist the C-shaped longitudinal beam in moving along the X-axis.

[0007] Preferably, the Z-axis lifting mechanism includes a Z-axis cylinder mounted on the outer wall of one side of the support plate and a U-shaped slide table mounted on the bottom end of the piston rod of the Z-axis cylinder, and the L-shaped hanger is mounted on the bottom end of the U-shaped slide table.

[0008] Preferably, the pneumatic clamping mechanism includes a right side frame fixed to the bottom of the L-shaped hanger, a plurality of first pneumatic suction cups installed on one side of the outer wall of the right side frame, and a left side frame slidably installed on the other side of the bottom of the L-shaped hanger. A plurality of second pneumatic suction cups are installed on the outer wall of the left side frame near the right side frame. An X-axis cylinder is installed at the bottom of the L-shaped hanger, and the top of the piston rod of the X-axis cylinder is fixedly connected to one side of the outer wall of the left side frame.

[0009] Preferably, there are three of each of the second and first pneumatic suction cups, and the left and right frames are made of hard plastic components.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This material feeding device for detecting the magnetic properties of microcrystalline iron cores is equipped with a structure that integrates a dual-axis moving assembly, a Z-axis lifting mechanism, an L-shaped hanger, a pneumatic clamping mechanism, and a control box. The dual-axis moving assembly is mounted on a belt conveyor via a crossbeam. After the microcrystalline iron core is fed into the feeding device, the control box controls the dual-axis moving assembly and the Z-axis lifting mechanism to move the pneumatic clamping mechanism to the microcrystalline iron core. After the pneumatic clamping mechanism clamps the microcrystalline iron core, the dual-axis moving assembly and the Z-axis lifting mechanism move the clamped microcrystalline iron core to the detection area of ​​the fluxmeter. The dual-axis design of the dual-axis moving assembly allows the Z-axis lifting mechanism and the pneumatic clamping mechanism to work together. The pneumatic clamping mechanism precisely positions and moves in two mutually perpendicular directions, ensuring that it can quickly and accurately reach the predetermined position of the microcrystalline iron core. This pneumatic clamping mechanism offers advantages such as rapid response, adjustable clamping force, and simple structure, allowing for flexible switching between microcrystalline iron cores of different sizes or shapes to meet diverse production needs. Furthermore, the pneumatic control during clamping makes operation smoother, reducing potential damage to the microcrystalline iron core and ensuring stable product quality. Finally, the combined action of the dual-axis motion and the pneumatic clamping mechanism ensures the stability of the microcrystalline iron core during handling, preventing it from falling or shifting. Especially in high-speed production environments, this effectively reduces mechanical vibration and errors, improving the handling quality before inspection. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0012] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ;

[0013] Figure 3 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;

[0014] Figure 4 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 3 ;

[0015] Figure 5 This is a three-dimensional structural diagram of the pneumatic clamping mechanism of this utility model.

[0016] In the diagram: 1. Crossbeam; 2. Dual-axis moving assembly; 201. X-axis lead screw linear module; 202. C-shaped longitudinal beam; 203. Y-axis lead screw linear module; 3. Support plate; 4. Z-axis lifting mechanism; 401. Z-axis cylinder; 402. U-shaped slide table; 5. L-shaped hanger; 6. Control box; 7. Pneumatic clamping mechanism; 701. Right side frame; 702. First pneumatic suction cup; 703. X-axis cylinder; 704. Left side frame; 705. Second pneumatic suction cup. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0018] Please see Figure 1-5 An embodiment of this utility model provides a material feeding device for detecting the magnetic properties of microcrystalline iron cores, comprising two crossbeams 1, a dual-axis moving assembly 2 mounted on the top of the two crossbeams 1, and a support plate 3 mounted on the Y-axis moving end of the dual-axis moving assembly 2. A Z-axis lifting mechanism 4 is mounted on one outer wall of the support plate 3, and an L-shaped hanger 5 is mounted on the moving end of the Z-axis lifting mechanism 4. A pneumatic clamping mechanism 7 for clamping microcrystalline iron cores is mounted on the lower surface of the L-shaped hanger 5. A control box 6 is mounted on one side of the surface of one of the crossbeams 1, and the output end of the control box 6 is electrically connected to the input ends of the dual-axis moving assembly 2, the Z-axis lifting mechanism 4, and the pneumatic clamping mechanism 7, respectively.

[0019] The dual-axis moving assembly 2 includes an X-axis lead screw linear module 201 mounted on the top of one of the crossbeams 1, a C-shaped longitudinal beam 202 mounted on the moving end of the X-axis lead screw linear module 201, and a Y-axis lead screw linear module 203 mounted inside the C-shaped longitudinal beam 202. A support plate 3 is mounted on the moving end of the Y-axis lead screw linear module 203. The X-axis lead screw linear module 201 and the Y-axis lead screw linear module 203 have high precision and fast response capabilities, ensuring that the clamping mechanism can accurately reach the target position.

[0020] One of the crossbeams 1 has a guide rail and slide table installed at the top to assist the C-port longitudinal beam 202 in moving along the X-axis. The X-axis lead screw linear module 201 and the Y-axis lead screw linear module 203 drive the Z-axis lifting mechanism 4, the L-shaped hanger 5, and the pneumatic clamping mechanism 7 to move along the X-axis and Y-axis directions, thereby bringing the pneumatic clamping mechanism 7 to the predetermined position of the microcrystalline iron core. The guide rail and slide table are used to improve the sliding stability of the C-port longitudinal beam 202.

[0021] The Z-axis lifting mechanism 4 includes a Z-axis cylinder 401 mounted on the outer wall of one side of the support plate 3 and a U-shaped slide 402 mounted on the bottom end of the piston rod of the Z-axis cylinder 401. An L-shaped hanger 5 is mounted on the bottom end of the U-shaped slide 402. When the Z-axis lifting mechanism 4 is working, the Z-axis cylinder 401 drives the U-shaped slide 402, the L-shaped hanger 5 and the pneumatic clamping mechanism 7 to lift the Z-axis, so as to change the height of the pneumatic clamping mechanism 7.

[0022] The pneumatic clamping mechanism 7 includes a right side frame 701 fixed to the bottom of the L-shaped hanger 5, several first pneumatic suction cups 702 installed on one side of the outer wall of the right side frame 701, and a left side frame 704 slidably installed on the other side of the bottom of the L-shaped hanger 5. Several second pneumatic suction cups 705 are installed on the outer wall of the left side frame 704 near the right side frame 701. An X-axis cylinder 703 is installed at the bottom of the L-shaped hanger 5. The top of the piston rod of the X-axis cylinder 703 is fixedly connected to one side of the outer wall of the left side frame 704. There are three second pneumatic suction cups 705 and three first pneumatic suction cups 702. The left side frame 704 and the right side frame 701 are made of hard plastic components.

[0023] When clamping the microcrystalline iron core to be tested, the X-axis cylinder 703 drives the left side frame 704 and the second pneumatic suction cup 705 to move closer to the first pneumatic suction cup 702 until the outer walls of both sides of the microcrystalline iron core contact the second pneumatic suction cup 705 and the first pneumatic suction cup 702 respectively. After the X-axis cylinder 703 actively clamps the microcrystalline iron core using the second pneumatic suction cup 705 and the first pneumatic suction cup 702, the air source control system connected to the second pneumatic suction cup 705 and the first pneumatic suction cup 702 starts to work, so that the second pneumatic suction cup 705 and the first pneumatic suction cup 702 generate negative pressure to stably clamp the microcrystalline iron core.

[0024] In this embodiment, the microcrystalline iron core is first transported to a predetermined loading position via a belt conveyor. Once the microcrystalline iron core is in place, the control box 6 issues a command to activate the dual-axis moving assembly 2, causing it to move the Z-axis lifting mechanism 4, the L-shaped hanger 5, and the pneumatic clamping mechanism 7 along the X and Y axes until the pneumatic clamping mechanism 7 is brought to the predetermined position of the microcrystalline iron core. Upon reaching the target position, the Z-axis lifting mechanism 4 activates, moving the pneumatic clamping mechanism 7 downwards along the Z-axis, closer to the microcrystalline iron core. At this point, the pneumatic clamping mechanism 7 unfolds, ready to clamp the microcrystalline iron core. The pneumatic clamping mechanism 7 is driven by the control box 6 through the air source control system. The clamping force and position are set by preset parameters to ensure that the microcrystalline iron core is secure without damaging it. After clamping, the Z-axis lifting mechanism 4 lifts the microcrystalline iron core together with the pneumatic clamping mechanism 7 and removes it from the conveyor line. Then, the dual-axis moving assembly 2 starts again and moves the clamped microcrystalline iron core to the detection area along a predetermined trajectory. After reaching the detection area, the Z-axis lifting mechanism 4 descends again and places the microcrystalline iron core at the designated position of the fluxmeter or detection device. At this time, the pneumatic clamping mechanism 7 releases the microcrystalline iron core, completing the clamping and placement action. After release, the pneumatic clamping mechanism 7 retracts and the Z-axis lifting mechanism 4 rises to prepare for the next round of handling operations.

Claims

1. A material feeding device for detecting the magnetic properties of ultrafine crystalline iron cores, characterized in that: It includes two crossbeams (1), a dual-axis moving assembly (2) mounted on the top of the two crossbeams (1), and a support plate (3) mounted on the Y-axis moving end of the dual-axis moving assembly (2). A Z-axis lifting mechanism (4) is mounted on one outer wall of the support plate (3), and an L-shaped hanger (5) is mounted on the moving end of the Z-axis lifting mechanism (4). A pneumatic clamping mechanism (7) for clamping microcrystalline iron core is mounted on the lower surface of the L-shaped hanger (5). A control box (6) is mounted on one side of the surface of one of the crossbeams (1). The output end of the control box (6) is electrically connected to the input end of the dual-axis moving assembly (2), the Z-axis lifting mechanism (4), and the pneumatic clamping mechanism (7).

2. The material feeding device for detecting the magnetic properties of ultrafine crystalline iron cores according to claim 1, characterized in that: The dual-axis moving assembly (2) includes an X-axis lead screw linear module (201) mounted on the top of one of the crossbeams (1), a C-shaped longitudinal beam (202) mounted on the moving end of the X-axis lead screw linear module (201), and a Y-axis lead screw linear module (203) mounted inside the C-shaped longitudinal beam (202). The support plate (3) is mounted on the moving end of the Y-axis lead screw linear module (203).

3. The material feeding device for detecting the magnetic properties of ultrafine crystalline iron cores according to claim 2, characterized in that: One of the beams (1) has a guide rail and slide table installed at the top to assist the longitudinal beam (202) of the C-port in moving along the X-axis.

4. The material feeding device for detecting the magnetic properties of ultrafine crystalline iron cores according to claim 1, characterized in that: The Z-axis lifting mechanism (4) includes a Z-axis cylinder (401) installed on the outer wall of one side of the support plate (3) and a U-shaped slide (402) installed at the bottom end of the piston rod of the Z-axis cylinder (401). The L-shaped hanger (5) is installed at the bottom end of the U-shaped slide (402).

5. The material feeding device for detecting the magnetic properties of ultrafine crystalline iron cores according to claim 4, characterized in that: The pneumatic clamping mechanism (7) includes a right side frame (701) fixed to the bottom of the L-shaped hanger (5), a number of first pneumatic suction cups (702) installed on one side of the outer wall of the right side frame (701), and a left side frame (704) slidably installed on the other side of the bottom of the L-shaped hanger (5). A number of second pneumatic suction cups (705) are installed on the outer wall of the left side frame (704) near the right side frame (701). An X-axis cylinder (703) is installed at the bottom of the L-shaped hanger (5), and the top of the piston rod of the X-axis cylinder (703) is fixedly connected to one side of the outer wall of the left side frame (704).

6. The material feeding device for detecting the magnetic properties of ultrafine crystalline iron cores according to claim 5, characterized in that: The second pneumatic suction cup (705) and the first pneumatic suction cup (702) are each provided in threes, and the left side frame (704) and the right side frame (701) are made of hard plastic components.

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