Modular five layer low angle chevron panel structure three phase separator

Abstract

The utility model relates to the field of three -phase separator especially relates to a modular five -layer small angle herringbone plate structure three -phase separator, including the fan -shaped shell, still including first movable board, first connecting seat, plug rod, second connecting seat, locating nut, second movable board, gasket and fixed nut, the outer surface one side of fan -shaped shell is provided with the air chamber, and the inner surface of fan -shaped shell is provided with a plurality of first movable board, the utility model discloses a plug rod is set up, and first connecting seat can rotate on the outer surface of plug rod to make first movable board and second movable board form a hinge structure to angle adjustment can be carried out, and can lock the position of first connecting seat and second connecting seat through the cooperation of fixed nut and gasket, avoid appearing loose when operating, so as to change the impact between water flow and first movable board and second movable board through the angle adjustment, to meet different operation demand.

Description

Technical Field

[0001] This utility model relates to the field of three-phase separators, and in particular to a modular five-layer small-angle herringbone plate structure three-phase separator. Background Technology

[0002] The herringbone plate three-phase separator is a device used for separating oil, gas and water mixtures. It is commonly used in petroleum, chemical and sewage treatment industries. Its core component, the herringbone plate, also known as an inclined plate or corrugated plate, achieves efficient separation of the three phases through a specially designed inclined structure that utilizes the principles of gravity settling and coalescence.

[0003] The existing three-phase separators have a fixed angle for their herringbone structure, which cannot be adjusted according to actual operating requirements. This makes it impossible to accurately control the impact force between the water flow and the herringbone, affecting separation efficiency, reducing operational flexibility and process optimization space. In particular, when dealing with complex operating conditions, it may cause unstable separation effect or increased energy consumption.

[0004] Therefore, in view of the problem that the angle of the herringbone structure of the existing three-phase separator is fixed and cannot be adjusted according to the actual operation requirements, resulting in the inability to control the impact force between the water flow and the herringbone and poor flexibility, there is an urgent need to design a new type of modular five-layer small-angle herringbone structure three-phase separator. Utility Model Content

[0005] To overcome the problem that the angle of the herringbone structure of the existing three-phase separator is fixed and cannot be adjusted according to actual operation requirements, resulting in the inability to control the impact force between the water flow and the herringbone and poor flexibility.

[0006] The technical solution of this utility model is as follows: a modular five-layer small-angle herringbone three-phase separator, including a fan-shaped shell; it also includes a first movable plate, a first connecting seat, a plug rod, a second connecting seat, a positioning nut, a second movable plate, a gasket, and a fixing nut. An air chamber is provided on one side of the outer surface of the fan-shaped shell, and multiple first movable plates are provided on the inner surface of the fan-shaped shell. Two left-right symmetrical first connecting seats are installed on the upper end of the first movable plate, and a plug rod is inserted through between the two first connecting seats. A second connecting seat is provided on one side of the outer surface of the plug rod located on the first connecting seat, and a positioning nut is provided on one side of the outer surface of the plug rod located on the second connecting seat. A second movable plate is connected to one end of the two second connecting seats. Gaskets are sleeved on both the left and right ends of the outer surface of the plug rod, and a fixing nut is threadedly connected to the outer surface of the plug rod located on the side of the gasket.

[0007] Preferably, by setting a plug rod, the first connecting seat and the second connecting seat can rotate on the outer surface of the plug rod, thereby forming a hinge structure between the first movable plate and the second movable plate, which allows for angle adjustment. Furthermore, the positions of the first connecting seat and the second connecting seat can be locked by the cooperation of the fixing nut and the washer to prevent loosening during operation. In this way, the impact force between the water flow and the first and second movable plates can be changed by adjusting the angle, thereby meeting different operational needs. This solves the problem that the angle of the herringbone plate structure in existing three-phase separators is fixed and cannot be adjusted according to actual operational needs, resulting in poor flexibility and inability to control the impact force between the water flow and the herringbone plate.

[0008] Preferably, one end of a rubber connecting piece is connected to the upper surface of the first movable plate, and the other end of the rubber connecting piece is connected to the upper surface of the corresponding second movable plate.

[0009] As a preferred embodiment, four sector shells are provided, and the four sector shells are connected in pairs and distributed in a circumferential manner.

[0010] Preferably, the outer surfaces of the four sector-shaped shells are fitted with fixing rings, and the outer surfaces of the fixing rings are provided with four sets of circumferentially distributed fixing screws.

[0011] Preferably, each of the four fan-shaped shells has a fixing plate on its outer side, and the upper surface of the fixing plate has two symmetrical positioning holes.

[0012] Preferably, a connecting pipe is connected to the upper surface of the air chamber, and a connecting flange is connected to the end of the connecting pipe away from the air chamber.

[0013] Preferably, the first movable plate and the second movable plate are provided in five layers, with the first movable plate and the second movable plate arranged at equal intervals in each layer.

[0014] The beneficial effects of this utility model are:

[0015] 1. By setting a plug rod, the first connecting seat and the second connecting seat can rotate along the outer surface of the plug rod, thereby adjusting the included angle between the first movable plate and the second movable plate. Furthermore, the first connecting seat and the second connecting seat can be locked by fixing nuts and washers to prevent loosening. In this way, the impact force between the water flow and the first movable plate and the second movable plate can be changed by adjusting the angle, thereby meeting different operational needs. This solves the problem that the angle of the herringbone plate structure of the existing three-phase separator is fixed and cannot be adjusted according to actual operational needs, resulting in poor flexibility and inability to control the impact force between the water flow and the herringbone plate. Attached Figure Description

[0016] Figure 1The diagram shown is a three-dimensional structural schematic of a modular five-layer small-angle herringbone three-phase separator according to this utility model.

[0017] Figure 2 The diagram shown is a three-dimensional structural schematic of a modular five-layer small-angle herringbone plate structure three-phase separator with a fan-shaped shell according to this utility model.

[0018] Figure 3 The diagram shown is a three-dimensional structural schematic of the rubber connecting piece of a modular five-layer small-angle herringbone three-phase separator according to this utility model.

[0019] Figure 4 The diagram shown is a three-dimensional structural schematic of the first movable plate of a modular five-layer small-angle herringbone three-phase separator according to this utility model.

[0020] Figure 5 This invention presents a modular five-layer small-angle herringbone three-phase separator. Figure 4 A magnified structural diagram of point A is shown.

[0021] Explanation of reference numerals in the attached drawings: 1. Sector-shaped shell; 2. Air chamber; 3. First movable plate; 4. First connecting seat; 5. Insert rod; 6. Second connecting seat; 7. Positioning nut; 8. Second movable plate; 9. Gasket; 10. Fixing nut; 11. Rubber connecting piece; 12. Fixing ring; 13. Fixing screw; 14. Fixing plate; 15. Positioning hole; 16. Connecting pipe; 17. Connecting flange. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Please see Figures 1-5This utility model provides an embodiment: a modular five-layer small-angle herringbone three-phase separator, including a fan-shaped shell 1; it also includes a first movable plate 3, a first connecting seat 4, a plug rod 5, a second connecting seat 6, a positioning nut 7, a second movable plate 8, a gasket 9, and a fixing nut 10. An air chamber 2 is provided on one side of the outer surface of the fan-shaped shell 1, and multiple first movable plates 3 are provided on the inner surface of the fan-shaped shell 1. Two symmetrical first connecting seats 4 are installed on the upper end of the first movable plate 3, and a plug rod 5 is inserted through the two first connecting seats 4. A second connecting seat 6 is provided on the outer surface of the plug rod 5 on one side of the first connecting seat 4, and a positioning nut 7 is provided on the outer surface of the plug rod 5 on one side of the second connecting seat 6. One end of the second connecting seat 6 is connected to the second movable plate 8. Both ends of the outer surface of the insert rod 5 are fitted with washers 9. The outer surface of the insert rod 5 is threaded with a fixing nut 10 on one side of the washers 9. By setting the insert rod 5, the first connecting seat 4 and the second connecting seat 6 can rotate on the outer surface of the insert rod 5, so that the first movable plate 3 and the second movable plate 8 form a hinge structure, which can be adjusted in angle. Furthermore, the positions of the first connecting seat 4 and the second connecting seat 6 can be locked by the cooperation of the fixing nut 10 and the washers 9 to prevent loosening during operation. In this way, the impact force between the water flow and the first movable plate 3 and the second movable plate 8 can be changed by adjusting the angle, thereby meeting different operational needs.

[0024] Please see Figures 1-5 In this embodiment, one end of a rubber connecting piece 11 is connected to the upper surface of the first movable plate 3, and the other end of the rubber connecting piece 11 is connected to the upper surface of the corresponding second movable plate 8. By setting the rubber connecting piece 11, the connection strength between the first movable plate 3 and the second movable plate 8 can be improved, and the gap between the first movable plate 3 and the second movable plate 8 can be covered to prevent water leakage. There are four fan-shaped shells 1 in total. The four fan-shaped shells 1 are connected in pairs and distributed in a circumferential manner. By setting the four fan-shaped shells 1 for assembly, the overall modular structure of the device is realized, which is convenient for disassembly and maintenance. The outer surface of the four fan-shaped shells 1 is fitted with a fixing ring 12, and the outer surface of the fixing ring 12 is provided with four sets of circumferentially distributed fixing screws 13. By setting the fixing ring 12 and fixing screws 13, the four fan-shaped shells 1 can be limited and fixed to prevent loosening during use.

[0025] Please see Figures 1-5In this embodiment, a fixing plate 14 is provided on the outer side of each of the four fan-shaped shells 1. Two symmetrical positioning holes 15 are opened through the upper surface of the fixing plate 14. By setting the fixing plate 14 and the positioning holes 15, the workers can pass the hoisting rope through the positioning holes 15, which facilitates the hoisting of the device. A connecting pipe 16 is connected to the upper surface of the gas chamber 2. A connecting flange 17 is connected to the end of the connecting pipe 16 away from the gas chamber 2. By setting the connecting pipe 16, it is possible to connect with the external pipeline and discharge the gas and water mixture inside the gas chamber 2 into the biogas chamber 2. A total of five layers of first movable plates 3 and second movable plates 8 are set. Each layer of first movable plates 3 and second movable plates 8 is arranged at equal intervals. By setting five layers of first movable plates 3 and second movable plates 8, the wastewater treatment capacity can be improved, and the work efficiency and quality can be improved.

[0026] During operation, the rubber connecting piece 11 enhances the connection strength between the first movable plate 3 and the second movable plate 8, while also concealing the gap between them to prevent leakage. The modular structure of the device is achieved through the assembly of four fan-shaped shells 1, facilitating disassembly and maintenance. The fixing ring 12 and fixing screw 13 limit and fix the four fan-shaped shells 1, preventing loosening during use. The fixing plate 14 and positioning hole 15 allow workers to pass a hoisting rope through the positioning hole 15 for easy hoisting. The connecting pipe 16 connects to external pipelines, allowing the gas-water mixture inside the gas chamber 2 to be discharged into the biogas chamber 2. The five layers of the first movable plate 3 and the second movable plate 8 improve wastewater treatment capacity, enhancing operational efficiency and quality.

[0027] Through the above steps, by setting the insertion rod 5, the first connecting seat 4 and the second connecting seat 6 can rotate along the outer surface of the insertion rod 5, thereby adjusting the included angle between the first movable plate 3 and the second movable plate 8. Furthermore, the first connecting seat 4 and the second connecting seat 6 can be locked by the fixing nut 10 and the washer 9 to prevent loosening. In this way, the impact force between the water flow and the first movable plate 3 and the second movable plate 8 can be changed by adjusting the angle, thereby meeting different operational needs. This solves the problem that the angle of the herringbone plate structure of the existing three-phase separator is fixed and cannot be adjusted according to actual operational needs, resulting in an inability to control the impact force between the water flow and the herringbone plate and poor flexibility.

Claims

1. A modular five-layer small-angle herringbone plate structure three-phase separator, comprising a fan-shaped shell (1); characterized in that: It also includes a first movable plate (3), a first connecting seat (4), a plug rod (5), a second connecting seat (6), a positioning nut (7), a second movable plate (8), a gasket (9), and a fixing nut (10). An air chamber (2) is provided on one side of the outer surface of the fan-shaped shell (1). Multiple first movable plates (3) are provided on the inner surface of the fan-shaped shell (1). Two left-right symmetrical first connecting seats (4) are installed on the upper end of the first movable plate (3). A plug rod (5) is inserted through between the two first connecting seats (4). A second connecting seat (6) is provided on the outer surface of the plug rod (5) on one side of the first connecting seat (4). A positioning nut (7) is provided on the outer surface of the plug rod (5) on one side of the second connecting seat (6). A second movable plate (8) is connected to one end of the two second connecting seats (6). Gaskets (9) are fitted on both the left and right ends of the outer surface of the plug rod (5). A fixing nut (10) is threadedly connected to the outer surface of the plug rod (5) on one side of the gasket (9).

2. The modular five-layer small-angle herringbone three-phase separator according to claim 1, characterized in that: One end of a rubber connecting piece (11) is connected to the upper surface of the first movable plate (3), and the other end of the rubber connecting piece (11) is connected to the upper surface of the corresponding second movable plate (8).

3. A modular five-layer small-angle herringbone three-phase separator according to claim 1, characterized in that: There are four fan-shaped shells (1), and the four fan-shaped shells (1) are connected in pairs and distributed in a circle.

4. A modular five-layer small-angle herringbone three-phase separator according to claim 1, characterized in that: The outer surfaces of the four sector shells (1) are fitted with fixing rings (12), and the outer surfaces of the fixing rings (12) are provided with four sets of circumferentially distributed fixing screws (13).

5. A modular five-layer small-angle herringbone three-phase separator according to claim 1, characterized in that: Each of the four fan-shaped shells (1) has a fixing plate (14) on its outer side, and two symmetrical positioning holes (15) are opened through the upper surface of the fixing plate (14).

6. A modular five-layer small-angle herringbone three-phase separator according to claim 1, characterized in that: A connecting pipe (16) is connected to the upper surface of the air chamber (2), and a connecting flange (17) is connected to the end of the connecting pipe (16) away from the air chamber (2).

7. A modular five-layer small-angle herringbone three-phase separator according to claim 1, characterized in that: The first movable plate (3) and the second movable plate (8) are arranged in five layers, with the first movable plate (3) and the second movable plate (8) of each layer arranged at equal intervals.

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