A slitting warping machine for polyester fabric production

Abstract

The utility model relates to a slitting warping machine for polyester fabric production. The structure includes: a slitting warping device, one side of the slitting warping device is provided with a mounting seat, a mounting groove is formed in the top end of the mounting seat, and the mounting seat further includes: a guide mechanism, the guide mechanism is fixedly installed in the mounting groove at the top end of the mounting seat, the guide mechanism includes a fixed frame fixedly installed in the mounting seat, a drive motor is fixedly installed on one side of the fixed frame, a worm gear is rotatably connected to the bottom end of the fixed frame, one side of the worm gear is provided with a worm, and the utility model can replace the guide wheel without stopping the machine, thereby stably guiding the material for a long time, the processing time of the device on the material can be reduced, the processing period can be shortened, in addition, the guide mechanism is further provided with a cleaning structure, the surface of the unused guide wheel can be cleaned in time and quickly, thereby maintaining the normal operation of the device.

Description

Technical Field

[0001] This utility model relates to the field of slitting and warping machine technology, and in particular to a slitting and warping machine for polyester fabric production. Background Technology

[0002] Slitting warping machines are key upstream equipment in the production of polyester fabrics (especially woven polyester). They are used to wind thousands of warp yarns onto the warp beam in parallel, tensile, and orderly manner according to process requirements, preparing them for subsequent weaving processes. Slitting warping machines are the cornerstone of efficient production of polyester woven fabrics. Through the three steps of slitting, winding, and rewinding, they solve the problems of smoothness, static electricity, and high-density arrangement of polyester yarns.

[0003] The guide rollers on the slitting warping machine will accumulate a lot of residual oil due to long-term production guidance. This can cause the oil to liquefy at high temperatures, resulting in the adhesion of adjacent yarns, which is not conducive to stable production over a long period of time.

[0004] Therefore, in response to the above problems, a new slitting and warping machine for polyester fabric production is proposed. Utility Model Content

[0005] To overcome the problems existing in the related technologies, this utility model provides a slitting and warping machine for polyester fabric production, so as to solve the problems mentioned in the background technology.

[0006] To achieve the above objectives, the first aspect of this utility model provides a slitting and warping machine for polyester fabric production, comprising: a slitting and warping device, a mounting base on one side of the slitting and warping device, and a mounting groove at the top of the mounting base; and a guiding mechanism, which is fixedly installed in the mounting groove at the top of the mounting base. The guiding mechanism includes a fixed frame fixedly installed in the mounting base, a drive motor fixedly installed on one side of the fixed frame, a worm gear rotatably connected inside the bottom end of the fixed frame, a worm on one side of the worm gear, and the worm rotatably connected to the fixed frame, with the worm gear and the worm meshing with each other.

[0007] Furthermore, the guiding mechanism also includes a lead screw rotatably connected inside the fixed frame. One end of the lead screw passes through the side wall of the fixed frame and is fixedly connected to a worm gear. A lifting frame is slidably connected inside the fixed frame, and the lifting frame is threadedly connected to the lead screw. A fixed seat is fixedly mounted at equal intervals at the top of the fixed frame. A transmission rack is slidably connected to one side of the inside of the fixed seat. A transmission gear is rotatably connected inside the fixed seat, and the transmission gear and the transmission rack are meshed. The transmission gear is fixedly connected to a drive rod. A mounting bracket is fixedly mounted on the drive rod. Guide wheels are rotatably connected to both ends of the mounting bracket. A cleaning structure is fixedly mounted at the top of the mounting seat.

[0008] Furthermore, the interior of the mounting base is provided with slots for mounting the transmission rack and transmission gear.

[0009] Furthermore, the cleaning structure includes a base frame fixedly installed outside the fixed frame, with a plurality of cleaning wheels rotatably connected at equal intervals on both sides of the base frame, and a synchronous belt drive device fixedly installed at one end of the base frame, the output belt of the synchronous belt drive device engaging with the cleaning wheels in a transmission relationship.

[0010] Furthermore, the base frame has several mounting brackets at equal intervals at both ends, which are used to install and cooperate with the cleaning wheels.

[0011] Furthermore, the outer rim of the cleaning wheel and the guide wheel cooperate with each other.

[0012] The technical solution provided by this utility model can include the following beneficial effects:

[0013] In this example, the guide mechanism allows for the replacement of guide wheels without shutting down the machine, thus enabling stable slitting of materials over a long period. This reduces the processing time of the equipment and shortens the overall processing cycle. Furthermore, the guide mechanism is equipped with a cleaning structure that allows for timely and rapid cleaning of the unused guide wheel surfaces, ensuring the normal operation of the equipment.

[0014] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit the present invention. Attached Figure Description

[0015] The above and other objects, features and advantages of the present invention will become more apparent from the accompanying drawings, in which like reference numerals generally represent like parts.

[0016] Figure 1 This is a first-view schematic diagram of the overall structure of this utility model embodiment;

[0017] Figure 2 This is a second perspective view of the overall structural schematic diagram shown in the embodiment of this utility model;

[0018] Figure 3 This is a first-view schematic diagram of the guiding mechanism structure shown in an embodiment of the present invention;

[0019] Figure 4 This is a second-view schematic diagram of the guiding mechanism structure shown in an embodiment of the present invention;

[0020] Figure 5 This is a third-view schematic diagram of the guiding mechanism structure shown in an embodiment of this utility model.

[0021] The correspondence between the labels and component names in the attached figures is as follows:

[0022] 1. Slitting and warping device; 2. Mounting base; 3. Mounting groove; 4. Guiding mechanism; 5. Fixing frame; 6. Drive motor; 7. Worm gear; 8. Worm; 9. Lead screw; 10. Lifting frame; 11. Fixing base; 12. Transmission rack; 13. Transmission gear; 14. Drive rod; 15. Mounting frame; 16. Guide wheel; 17. Base frame; 18. Cleaning wheel; 19. Synchronous belt drive device. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. The preferred embodiments of this utility model will now be described in more detail with reference to the accompanying drawings. Although the preferred embodiments of this utility model are shown in the drawings, it should be understood that this utility model can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this utility model more thorough and complete, and to fully convey the scope of this utility model to those skilled in the art.

[0024] The terminology used in this invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The singular forms “a,” “the,” and “the” used in this invention and the appended claims are also intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes any or all possible combinations of one or more of the associated listed items.

[0025] It should be understood that although the terms "first," "second," "third," etc., may be used in this invention to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this invention, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, features defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0026] The technical solution of the present invention (Embodiment 1) is described in detail below with reference to the accompanying drawings.

[0027] See Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The slitting and warping machine for polyester fabric production specifically includes: a slitting and warping device 1, a mounting base 2 on one side of the slitting and warping device 1, and a mounting groove 3 at the top of the mounting base 2; it also includes: a guiding mechanism 4, which is fixedly installed in the mounting groove 3 at the top of the mounting base 2; the guiding mechanism 4 includes a fixed frame 5 fixedly installed in the mounting base 2; a drive motor 6 is fixedly installed on one side of the fixed frame 5; a worm gear 7 is rotatably connected inside the bottom end of the fixed frame 5; a worm 8 is provided on one side of the worm gear 7, and the worm 8 is rotatably connected to the fixed frame 5; the worm gear 7 and the worm 8 are meshed together.

[0028] Specifically, the guiding mechanism 4 further includes a lead screw 9 rotatably connected inside the fixed frame 5. One end of the lead screw 9 passes through the side wall of the fixed frame 5 and is fixedly connected to the worm gear 7. A lifting frame 10 is slidably connected inside the fixed frame 5, and the lifting frame 10 is threadedly connected to the lead screw 9. A fixed seat 11 is fixedly installed at equal intervals at the top of the fixed frame 5. A transmission rack 12 is slidably connected to one side of the inside of the fixed seat 11. A transmission gear 13 is rotatably connected inside the fixed seat 11, and the transmission gear 13 and the transmission rack 12 are meshed. The transmission gear 13 is fixedly connected to the drive rod 14. A mounting bracket 15 is fixedly installed on the drive rod 14. Guide wheels 16 are rotatably connected to both ends of the mounting bracket 15. A cleaning structure is fixedly installed at the top of the mounting seat 2.

[0029] Specifically, the fixed base 11 has a slot inside for mounting the transmission rack 12 and the transmission gear 13.

[0030] Specifically, the cleaning structure includes a base frame 17 fixedly installed outside the fixed frame 5. Several cleaning wheels 18 are rotatably connected at equal intervals on both sides of the base frame 17. A synchronous belt drive device 19 is fixedly installed at one end of the base frame 17. The output belt of the synchronous belt drive device 19 is in transmission cooperation with the cleaning wheels 18.

[0031] Specifically, the base frame 17 has several mounting brackets at equal intervals at both ends, which are installed and cooperate with the cleaning wheels 18.

[0032] Specifically, the outer ring of the cleaning wheel 18 and the guide wheel 16 cooperate with each other.

[0033] In this embodiment, to increase the stability and compatibility of the device during operation, reference is made. Figures 1 to 4The specific implementation method is as follows: the material is separated from the slitting and warping device 1 and then enters the guide mechanism 4 at the top of the mounting base 2. The material is guided in an orderly manner by the guide mechanism 4. When the guide mechanism 4 needs to be cleaned, the drive motor 6 drives the worm gear 7 and worm 8 to rotate, which in turn drives the lead screw 9, so that the lifting frame 10 moves up and down along the lead screw 9. The transmission rack 12 installed at the end of the lifting frame 10 will move up and down adaptively under the drive of the lifting frame 10. As the transmission rack 12 moves up and down, it drives the transmission gear 13 to rotate. As the transmission gear 13 rotates, the mounting frame 15 will rotate synchronously, thereby realizing the replacement of the guide wheel 16. Thus, the replacement of the guide wheel 16 can be completed without stopping the machine, so that the device can operate stably for a long time.

[0034] In this embodiment, how to ensure the cleanliness of the surface of the guide wheel 16 is referred to... Figure 5 The specific implementation method is as follows: when the guide wheel 16 is replaced, the two guide wheels 16 rotate around the drive rod 14, so that one guide wheel 16 is on top and the other is on the bottom. The surface of the lower guide wheel 16 will be in contact with the cleaning wheel 18. The cleaning wheel 18 will rotate under the drive of the synchronous belt drive device 19 to clean the surface of the guide wheel 16, which can maintain the cleanliness of the device and the overall operational stability.

[0035] The present invention has been described in detail above with reference to the accompanying drawings. In the above embodiments, the descriptions of each embodiment have different focuses; for parts not described in detail in a certain embodiment, please refer to the relevant descriptions of other embodiments. Those skilled in the art should also understand that the actions and modules involved in the specification are not necessarily essential to the present invention. Furthermore, it is understood that the steps in the method of the present invention embodiments can be adjusted, combined, and deleted according to actual needs, and the structure in the device of the present invention embodiments can be combined, divided, and deleted according to actual needs.

[0036] The various embodiments of the present invention have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. A slitting and warping machine for polyester fabric production, comprising: The slitting and warping device (1) has a mounting base (2) on one side and a mounting groove (3) at the top of the mounting base (2). Its characteristic is that it further includes: The guide mechanism (4) is fixedly installed in the mounting groove (3) at the top of the mounting base (2). The guide mechanism (4) includes a fixed frame (5) fixedly installed in the mounting base (2). A drive motor (6) is fixedly installed on one side of the fixed frame (5). A worm wheel (7) is rotatably connected inside the bottom end of the fixed frame (5). A worm (8) is provided on one side of the worm wheel (7), and the worm (8) is rotatably connected to the fixed frame (5). The worm wheel (7) and the worm (8) are meshed together.

2. The slitting and warping machine for polyester fabric production according to claim 1, characterized in that: The guiding mechanism (4) further includes a lead screw (9) rotatably connected inside the fixed frame (5). One end of the lead screw (9) passes through the side wall of the fixed frame (5) and is fixedly connected to the worm gear (7). A lifting frame (10) is slidably connected inside the fixed frame (5), and the lifting frame (10) is threadedly connected to the lead screw (9). A fixed seat (11) is fixedly installed at equal intervals at the top of the fixed frame (5). A transmission rack (12) is slidably connected to one side inside the fixed seat (11). A transmission gear (13) is rotatably connected inside the fixed seat (11), and the transmission gear (13) and the transmission rack (12) are meshed. The transmission gear (13) is fixedly connected to the drive rod (14). A mounting bracket (15) is fixedly installed on the drive rod (14). Guide wheels (16) are rotatably connected to both ends of the mounting bracket (15). A cleaning structure is fixedly installed at the top of the mounting seat (2).

3. The slitting and warping machine for polyester fabric production according to claim 2, characterized in that: The fixed base (11) has a slot inside for mounting the transmission rack (12) and transmission gear (13).

4. The slitting and warping machine for polyester fabric production according to claim 3, characterized in that: The cleaning structure includes a base frame (17) fixedly installed outside the fixed frame (5). Several cleaning wheels (18) are rotatably connected at equal intervals on both sides of the base frame (17). A synchronous belt drive device (19) is fixedly installed at one end of the base frame (17). The output belt of the synchronous belt drive device (19) is in transmission cooperation with the cleaning wheels (18).

5. The slitting and warping machine for polyester fabric production according to claim 4, characterized in that: The base frame (17) has several mounting brackets at equal intervals at both ends, which are installed and cooperate with the cleaning wheels (18).

6. The slitting and warping machine for polyester fabric production according to claim 5, characterized in that: The outer ring of the cleaning wheel (18) and the guide wheel (16) cooperate with each other.

Images