Bridge crack filling and leveling device

By designing a bridge and road crack filling and leveling device that integrates filling and leveling, the problem of the inability to automatically level asphalt in existing technologies has been solved, achieving a highly efficient asphalt repair effect.

CN224299768UActive Publication Date: 2026-05-29HEILONGJIANG ENG QUALITY ROAD & BRIDGE TESTING CENT CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEILONGJIANG ENG QUALITY ROAD & BRIDGE TESTING CENT CO LTD
Filing Date
2025-04-24
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing bridge and road crack filling devices cannot automatically smooth asphalt, which increases the number of work steps and labor intensity, and affects the repair quality.

Method used

Design a bridge and road crack filling and leveling device that integrates filling and leveling, including a moving platform, storage tank, material pump, scraper and reciprocating structure, and automatically level the asphalt by driving the scraper with a motor.

Benefits of technology

It enables automatic asphalt leveling, reduces construction time, improves repair quality and efficiency, and avoids unevenness.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224299768U_ABST
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Abstract

The utility model relates to a road and bridge crack filling and scraping device relates to road and bridge repair technical field, the road and bridge crack filling device, including the moving platform, the four sides of moving platform surface all are equipped with the gyro wheel, the middle part fixed support of moving platform top, the inside fixed storage tank of support frame, and the inside filling of storage tank has asphalt, the inside installation of storage tank has stirring equipment, the left side fixed of moving platform top has the material pump, the utility model sets up filling and scraping in an organic whole, can complete the repair work one time, provides more comprehensive repair scheme, reduces manual operation step, avoids the complicated process that still needs to use the tool scraping after filling, saves the construction time significantly, the asphalt layer after scraping is more level, helps to enhance the firmness of repair, reduces the secondary crack because of uneven, the even asphalt layer can better protect the road and bridge structure, prevents moisture from entering and crack further expands, prolongs the life.
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Description

Technical Field

[0001] This utility model relates to the field of road and bridge repair technology, specifically a road and bridge crack filling and smoothing device. Background Technology

[0002] As important public construction projects in my country, roads and bridges not only provide convenience for people's travel, but also play a certain role in promoting national and social development and progress. During the construction of roads and bridges, concrete cracks often occur due to various reasons. To solve the cost problem, asphalt is generally used to repair the cracks.

[0003] A search revealed that utility model patent application number 202222481315.5, entitled "A Bridge Crack Filling Device," features a base plate with casters mounted on its lower surface, a storage tank mounted on its upper surface, a discharge port on one side of the bottom of the storage tank connected to a guide pipe, and a guide nozzle connected to the other end of the guide pipe. A flow-limiting component is fitted onto the guide pipe and positioned around the guide nozzle. A camera is mounted on the flow-limiting component. This utility model, through the interconnection of the base plate, storage tank, casters, guide pipe, flow-limiting component, pressure pump, controller, and camera, allows adjustment of the distance between the two limiting plates in the flow-limiting component according to the crack width, ensuring that the width of the flowing asphalt precisely matches the crack width. The camera facilitates worker observation of the crack on a monitor, thereby improving work efficiency.

[0004] Although the device can fill the cracks with asphalt, it cannot smooth the filled asphalt. Workers still need to use tools to smooth it after filling, which increases the number of steps and time, reduces work efficiency, and increases the labor intensity of workers due to the lack of a smoothing function. In addition, manual smoothing may be uneven, affecting the repair quality. Utility Model Content

[0005] To overcome the shortcomings of the prior art, this utility model proposes a bridge and road crack filling and leveling device to solve the problems mentioned in the background art.

[0006] The technical solution adopted by this utility model to solve its technical problem is:

[0007] A bridge and road crack filling and leveling device includes a movable platform with rollers installed on all four sides of its surface. A support frame is fixed to the center of the top of the movable platform, and a storage tank filled with asphalt is fixed inside the support frame. A mixing device is installed inside the storage tank. A material pump is fixed to the left side of the top of the movable platform and is connected to the storage tank. A discharge pipe is connected to the left side of the material pump. Handrails are fixed to the front and rear sides of the right side of the top of the movable platform. An installation box is fixed to the right side of the top of the movable platform, and a reciprocating structure is movably connected inside the installation box. A fixed frame is fixed to the top of the movable platform and to the right side of the installation box. A swing frame is rotatably connected to the top of the fixed frame. A fixed sleeve is fixed to the right side of the swing frame. An installation rod is slidably connected inside the fixed sleeve, and a scraper is fixed to the bottom end of the installation rod.

[0008] Preferably, the reciprocating structure includes a threaded rod, a motor, a movable block, a rack plate, a rotating rod, and a gear. The threaded rod is rotatably connected inside the mounting box. The motor is fixed to the front side of the mounting box, and the output shaft of the motor passes through the interior of the mounting box and is fixedly connected to the front end of the threaded rod. The movable block is disposed inside the mounting box. The rack plate is fixed to the right side of the movable block. The rotating rod is rotatably connected inside the fixed frame, and the top end of the rotating rod passes through the fixed frame and is fixedly connected to the swing frame. The gear is fixed to the middle of the surface of the rotating rod.

[0009] Preferably, the thread on the surface of the threaded rod is a reciprocating thread, and the threaded rod passes through the movable block and is threadedly connected to the movable block, and the rack plate meshes with the gear.

[0010] Preferably, a limiting rod is fixed on the right side of the inner wall of the mounting box, and the limiting rod passes through the movable block and is slidably connected to the movable block.

[0011] Preferably, an electric telescopic rod is fixed to the right side of the bottom of the swing frame, a connecting plate is fixed to the bottom end of the output shaft of the electric telescopic rod, and the mounting rod passes through the connecting plate and is fixedly connected to the connecting plate.

[0012] Preferably, the storage tank is fitted with insulation pads on both the top and bottom surfaces, and the insulation pads are made of polyurethane foam.

[0013] Preferably, mounting brackets are bolted to the middle of both the front and rear sides of the mobile platform, and an exhaust fan is installed inside the mounting brackets.

[0014] Compared with the prior art, the beneficial effects of this utility model's bridge and road crack filling and leveling device are:

[0015] First, this utility model integrates filling and leveling, which can complete the repair work in one go, providing a more comprehensive repair solution, reducing manual operation steps, avoiding the tedious process of using additional tools to level after filling, and significantly saving construction time.

[0016] Secondly, this invention makes the asphalt layer smoother after scraping, which helps to enhance the firmness of the repair, reduce secondary cracks caused by unevenness, and the smooth asphalt layer can better protect the road and bridge structure, prevent moisture intrusion and further expansion of cracks, and extend service life. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a three-dimensional structural schematic diagram of the present invention from another perspective;

[0019] Figure 3 This is a three-dimensional schematic diagram of a partial structure in this utility model;

[0020] Figure 4 This is a three-dimensional schematic diagram of the mounting box in this utility model;

[0021] Figure 5 This is a three-dimensional schematic diagram of the fixing frame in this utility model.

[0022] The components include: 1. Moving platform; 2. Support frame; 3. Storage tank; 4. Material pump; 5. Discharge pipe; 6. Handrail; 7. Mounting box; 8. Reciprocating structure; 81. Threaded rod; 82. Motor; 83. Movable block; 84. Rack plate; 85. Rotating rod; 86. Gear; 9. Fixed frame; 10. Swing frame; 11. Fixed sleeve; 12. Mounting rod; 13. Scraper; 14. Limiting rod; 15. Electric telescopic rod; 16. Connecting plate; 17. Insulation pad; 18. Mounting frame; 19. Exhaust fan. Detailed Implementation

[0023] The specific embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.

[0024] A bridge and road crack filling and leveling device according to this specific embodiment includes a movable platform 1, with rollers installed on all four sides of the surface of the movable platform 1. A support frame 2 is fixed in the middle of the top of the movable platform 1. A storage tank 3 is fixed inside the support frame 2 and is filled with asphalt. A mixing device is installed inside the storage tank 3. A material pump 4 is fixed on the left side of the top of the movable platform 1 and is connected to the storage tank 3. A discharge pipe 5 is connected to the left side of the material pump 4. Handrails 6 are fixed at the front and rear sides of the right side of the top of the movable platform 1. An installation box 7 is fixed on the right side of the top of the movable platform 1. A reciprocating structure 8 is movably connected inside the installation box 7. A fixing frame 9 is fixed on the top of the movable platform 1 and located on the right side of the installation box 7. A swing frame 10 is rotatably connected to the top of the fixing frame 9. A fixing sleeve 11 is fixed on the right side of the swing frame 10. An installation rod 12 is slidably connected inside the fixing sleeve 11, and a scraper 13 is fixed at the bottom end of the installation rod 12.

[0025] The reciprocating structure 8 includes a threaded rod 81, a motor 82, a movable block 83, a rack plate 84, a rotating rod 85, and a gear 86. The threaded rod 81 is rotatably connected inside the mounting box 7. The motor 82 is fixed to the front side of the mounting box 7, and the output shaft of the motor 82 passes through the interior of the mounting box 7 and is fixedly connected to the front end of the threaded rod 81. The movable block 83 is located inside the mounting box 7, and the rack plate 84 is fixed to the right side of the movable block 83. The rotating rod 85 is rotatably connected inside the fixed frame 9, and the top end of the rotating rod 85 passes through the fixed frame 9 and is fixedly connected to the swing frame 10. The gear 86 is fixed. In the middle of the surface of the rotating rod 85, the threaded rod 81 has a reciprocating thread, and the threaded rod 81 passes through the movable block 83 and is threadedly connected to the movable block 83. The rack plate 84 meshes with the gear 86. When the motor 82 is turned on, the output shaft of the motor 82 will drive the threaded rod 81 to rotate, which will cause the movable block 83 to reciprocate on the surface of the threaded rod 81, which will cause the movable block 83 to drive the rack plate 84 to move, which will cause the gear 86 to drive the rotating rod 85 to rotate. The swing frame 10 above swings back and forth so that the scraper 13 can scrape the asphalt on the crack.

[0026] A limiting rod 14 is fixed on the right side of the inner wall of the mounting box 7. The limiting rod 14 passes through the movable block 83 and is slidably connected to the movable block 83. The limiting rod 14 can limit the movable block 83, so that the movable block 83 can only move back and forth, improving the stability of the rack plate 84 when it moves, so that the scraper 13 can perform the scraping treatment.

[0027] An electric telescopic rod 15 is fixed to the right side of the bottom of the swing frame 10. A connecting plate 16 is fixed to the bottom end of the output shaft of the electric telescopic rod 15. The mounting rod 12 passes through the connecting plate 16 and is fixedly connected to the connecting plate 16. By opening the electric telescopic rod 15, the output shaft of the electric telescopic rod 15 pushes the connecting plate 16 up and down, thereby adjusting the height of the scraper 13. After the cracks on the road and bridge surface are filled, the scraper 13 can be controlled to descend for leveling. During normal pushing, the scraper 13 is controlled to move away from the ground by the electric telescopic rod 15 to avoid unnecessary wear.

[0028] The storage tank 3 is covered with insulation pads 17 on both the top and bottom surfaces. The insulation pads 17 are made of polyurethane foam. The insulation pads 17 can be used to insulate the storage tank 3 and prevent the asphalt from losing its fluidity.

[0029] Mounting frames 18 are bolted to the middle of both the front and rear sides of the mobile platform 1. An exhaust fan 19 is installed inside the mounting frame 18. When asphalt fills the cracks in the road and bridge, the exhaust fan 19 can exhaust the gas generated by the asphalt to both sides of the device, thereby avoiding the gas generated by the asphalt from affecting the workers.

[0030] Its working principle is as follows:

[0031] When cracks appear on the surface of roads and bridges and need to be filled, the workers first move the device to the crack. At this time, the workers align the discharge position of the discharge pipe 5 with the crack, and then turn on the material pump 4. The asphalt inside the storage tank 3 is discharged into the discharge pipe 5 and discharged into the crack through the discharge pipe 5 to fill the crack. At this time, the workers push the handle 6 to move and turn on the motor 82, which causes the swing frame 10 to swing. The scraper 13 below also moves. The workers open the electric telescopic rod 15, which causes the connecting plate 16 to push the installation rod 12 down. After the scraper 13 contacts the ground, it performs a scraping operation. By swinging the scraper 13 back and forth, the asphalt on the crack is scraped and the road surface is kept flat. This completes the filling and scraping operation of the cracks on the road and bridge surface.

[0032] It should be noted that, although specific embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these specific embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for filling and smoothing cracks in bridges and roads, characterized in that: The system includes a mobile platform (1), with rollers installed on all four sides of the surface of the mobile platform (1). A support frame (2) is fixed at the center of the top of the mobile platform (1). A storage tank (3) is fixed inside the support frame (2), and the storage tank (3) is filled with asphalt. A mixing device is installed inside the storage tank (3). A material pump (4) is fixed on the left side of the top of the mobile platform (1), and the material pump (4) is connected to the storage tank (3). A discharge pipe (5) is connected to the left side of the material pump (4). The front and rear of the top right side of the mobile platform (1) are also connected to the storage tank (3). A handrail (6) is fixed to the top of the moving platform (1). A mounting box (7) is fixed to the right side of the top of the moving platform (1). A reciprocating structure (8) is movably connected inside the mounting box (7). A fixing frame (9) is fixed to the top of the moving platform (1) and to the right side of the mounting box (7). A swing frame (10) is rotatably connected to the top of the fixing frame (9). A fixing sleeve (11) is fixed to the right side of the swing frame (10). A mounting rod (12) is slidably connected inside the fixing sleeve (11), and a scraper (13) is fixed to the bottom end of the mounting rod (12).

2. The bridge and road crack filling and smoothing device according to claim 1, characterized in that: The reciprocating structure (8) includes a threaded rod (81), a motor (82), a movable block (83), a rack plate (84), a rotating rod (85), and a gear (86). The threaded rod (81) is rotatably connected inside the mounting box (7). The motor (82) is fixed on the front side of the mounting box (7), and the output shaft of the motor (82) passes through the interior of the mounting box (7) and is fixedly connected to the front end of the threaded rod (81). The movable block (83) is located inside the mounting box (7). The rack plate (84) is fixed on the right side of the movable block (83). The rotating rod (85) is rotatably connected inside the fixed frame (9), and the top end of the rotating rod (85) passes through the fixed frame (9) and is fixedly connected to the swing frame (10). The gear (86) is fixed in the middle of the surface of the rotating rod (85).

3. The bridge and road crack filling and smoothing device according to claim 2, characterized in that: The threaded rod (81) has a reciprocating thread on its surface, and the threaded rod (81) passes through the movable block (83) and is threadedly connected to the movable block (83). The rack plate (84) meshes with the gear (86).

4. The bridge and road crack filling and smoothing device according to claim 2, characterized in that: A limiting rod (14) is fixed on the right side of the inner wall of the mounting box (7). The limiting rod (14) passes through the movable block (83) and is slidably connected to the movable block (83).

5. The bridge and road crack filling and smoothing device according to claim 1, characterized in that: An electric telescopic rod (15) is fixed to the right side of the bottom of the swing frame (10). A connecting plate (16) is fixed to the bottom end of the output shaft of the electric telescopic rod (15). The mounting rod (12) passes through the connecting plate (16) and is fixedly connected to the connecting plate (16).

6. The bridge and road crack filling and smoothing device according to claim 1, characterized in that: The storage tank (3) is covered with heat-insulating pads (17) on both the upper and lower surfaces, and the heat-insulating pads (17) are made of polyurethane foam.

7. The bridge and road crack filling and smoothing device according to claim 1, characterized in that: Mounting brackets (18) are bolted to the middle of both the front and rear sides of the mobile platform (1), and an exhaust fan (19) is installed inside the mounting brackets (18).