Full-automatic feeding device of ceramic plate high-temperature heat sink sintering furnace

Abstract

The application relates to a full-automatic feeding device of a ceramic plate high-temperature heat sink sintering furnace, which comprises a sintering furnace row, lifting mechanisms, a bearing table, a load area and a tractor. The sintering furnace row is provided with a plurality of sintering furnaces arranged side by side. The plurality of lifting mechanisms correspond to the plurality of sintering furnaces one by one, are arranged below the corresponding sintering furnaces and are used for driving the sintering furnace doors to lift. The bearing table is arranged below the sintering furnace row, and the sintering furnace door is arranged to be movable back and forth along the axis direction of the bearing table. The load area is arranged at the head of the bearing table and is used for feeding and discharging the sintering furnace door. The tractor is arranged on the bearing table and is controllable and movable back and forth along the axis direction of the bearing table, and is used for driving the sintering furnace door to reach the load area and the target sintering furnace directly below.

Description

Technical Field

[0001] This utility model relates to the field of sintering furnace technology, specifically to a fully automatic feeding device for a high-temperature hot sink sintering furnace for ceramic plates. Background Technology

[0002] Existing high-temperature hot sink sintering furnaces are typically single-furnace independent operation modes, equipped with horizontal conveyor belts or other mechanisms below, supplemented by manual assistance, and combined with lifting mechanisms to realize material loading and unloading operations. When facing the sintering demand of large quantities of materials, a large number of sintering furnaces are often required, occupying a lot of space, and each sintering furnace needs to be equipped with an independent conveyor structure, making the overall structure complex, costly, and inconvenient to maintain. Utility Model Content

[0003] The purpose of this utility model is to provide a fully automatic feeding device for a high-temperature hot sink sintering furnace for ceramic plates. By integrating multiple sintering furnaces into a single sintering grate, and uniformly setting up a traction vehicle, a support platform, and a material loading area below the sintering grate, and cooperating with the lifting mechanism, the furnace doors of multiple sintering furnaces can be automatically loaded and unloaded on a single platform. This not only reduces the space occupied by the sintering furnaces, but also improves space utilization and saves equipment costs by enabling multiple furnaces to share a feeding path through the traction vehicle, thereby increasing the overall operating efficiency and batch production capacity of the production line.

[0004] To achieve the above objectives, this utility model provides a fully automatic feeding device for a high-temperature hot sink sintering furnace for ceramic plates, comprising:

[0005] A sintering grate is provided, which consists of several sintering furnaces arranged side by side;

[0006] Several lifting mechanisms, each corresponding to one of the sintering furnaces, are installed below the corresponding sintering furnaces to drive the furnace doors to rise and fall;

[0007] A support platform is located below the sintering grate, and the furnace door is configured to reciprocate along the axis of the support platform.

[0008] The material loading area is located at the head of the support platform and is used for loading and unloading materials into and out of the furnace door;

[0009] A tractor unit, mounted on the support platform and controllably reciprocating along the axis of the support platform, is used to drive the furnace door to the material loading area and directly below the target sintering furnace.

[0010] Optionally, the height of the tractor is lower than the height of the furnace door, and the tractor is configured to pass under the furnace door in a controlled manner.

[0011] Optionally, the tractor is equipped with a gripper cylinder, and a connecting boss that cooperates with the gripper cylinder is provided below the furnace door. The gripper cylinder and the connecting boss cooperate to enable the tractor to drive the furnace door to move synchronously.

[0012] Optionally, a drive rack is provided on the support platform, a servo motor is provided on the tractor, and a drive gear that meshes with the drive rack is provided on the movable end of the servo motor. The drive gear and the drive rack cooperate to drive the tractor to move back and forth on the support platform and the material loading area.

[0013] Optionally, the lifting mechanism includes:

[0014] Two drive screws are disposed between the furnace door and the support platform and are respectively located on both sides of the support platform. One end of the drive screw is connected to the bottom of the furnace door via a rotating shaft.

[0015] A drive assembly is disposed below the support platform, and the drive assembly is connected to the other end of the transmission screw to drive the transmission screw to rotate.

[0016] Two lifting plates, corresponding one-to-one with the two transmission screws and located on both sides below the furnace door, are used to support the furnace door to lift and lower. The lifting plates are threadedly connected to the corresponding transmission screws.

[0017] Two sets of support rods correspond one-to-one with the two lifting plates. The support rods are located between the furnace door and the support platform and pass through the lifting plates.

[0018] Optionally, at least two first movable slide rails are provided on the support platform and the material loading area. The first movable slide rails are located on both sides of the drive rack, and the bottom of the tractor is provided with corresponding first movable pulleys. The first movable slide rails and the first movable pulleys cooperate to enable the tractor to move back and forth on the support platform and the material loading area.

[0019] Optionally, at least two second sliding rails are provided on the support platform and the material loading area. The second sliding rails are located on both sides of the first sliding rail. A corresponding second sliding pulley is provided below the furnace door. The second sliding rails and the second sliding pulleys cooperate to allow the furnace door to move back and forth on the support platform and the material loading area.

[0020] Optionally, the material loading area is provided with a plurality of stop cylinders, and the movable end of the stop cylinder is provided with a stop member that cooperates with the second movable pulley. The stop member cooperates with the second movable pulley to lock the furnace door that reaches the material loading area.

[0021] The beneficial effects of this utility model are as follows: by integrating multiple sintering furnaces into a single sintering grate, and uniformly setting up a traction vehicle, a support platform, and a material loading area below the sintering grate, and cooperating with the lifting mechanism, automatic loading and unloading of materials from the furnace doors of multiple sintering furnaces on a single platform can be achieved. This not only reduces the space occupied by the sintering furnaces, but also improves space utilization and saves equipment costs by enabling multiple furnaces to share a feeding path through the traction vehicle, thereby increasing the overall operating efficiency and batch production capacity of the production line.

[0022] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. Attached Figure Description

[0023] Figure 1 This is a schematic structural diagram of a fully automatic feeding device for a high-temperature hot sink sintering furnace of ceramic plates, as shown in an embodiment of the present invention.

[0024] Figure 2 This is a schematic structural diagram of the lifting mechanism of a fully automatic feeding device for a high-temperature hot sink sintering furnace of ceramic plates, according to an embodiment of this utility model.

[0025] Figure 3 This is a schematic structural diagram of the tractor of a fully automatic feeding device for a high-temperature hot sink sintering furnace of ceramic plates, as shown in an embodiment of this utility model.

[0026] Figure 4 This is a schematic structural diagram of the support platform of a fully automatic feeding device for a high-temperature hot sink sintering furnace of ceramic plates, according to an embodiment of the present invention.

[0027] Figure 5 This is a schematic structural diagram of the material loading area of ​​a fully automatic feeding device for a high-temperature hot sink sintering furnace of ceramic plates, according to an embodiment of this utility model.

[0028] In the diagram: 1. Sintering grate; 11. Sintering furnace; 12. Furnace door; 121. Connecting boss; 122. Second moving pulley; 2. Lifting mechanism; 21. Transmission screw; 22. Drive assembly; 23. Lifting plate; 231. Bearing plate; 232. Buffer spring; 24. Support rod; 3. Bearing platform; 31. Drive rack; 32. First moving slide rail; 33. Second moving slide rail; 4. Material loading area; 41. Stop cylinder; 42. Stop component; 5. Traction vehicle; 51. Grip cylinder; 52. Servo motor; 53. Drive gear; 54. First moving pulley. Detailed Implementation

[0029] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0030] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0032] Please see Figure 1 A preferred embodiment of this application shows a fully automatic feeding device for a high-temperature heat sink sintering furnace of ceramic plates, comprising a sintering grate 1, a lifting mechanism 2, a support platform 3, a loading area 4, and a traction vehicle 5. The sintering grate 1 is provided with a plurality of sintering furnaces 11 arranged side-by-side. A plurality of lifting mechanisms 2 correspond one-to-one with a plurality of sintering furnaces 11 and are located below the corresponding sintering furnace 11 to drive the furnace door 12 to rise and fall. The support platform 3 is located below the sintering grate 1, and the furnace door 12 is configured to reciprocate along the axis of the support platform 3. The loading area 4 is located at the head of the support platform 3 and is used for loading and unloading materials from the furnace door 12. The traction vehicle 5 is located on the support platform 3 and can be controlled to reciprocate along the axis of the support platform 3 to drive the furnace door 12 to the loading area 4 and directly below the target sintering furnace 11.

[0033] According to the embodiment of this utility model, by integrating multiple sintering furnaces 11 into a sintering grate 1, and uniformly setting up a traction vehicle 5, a support platform 3, and a material loading area 4 below the sintering grate 1, and cooperating with the lifting mechanism 2, the furnace doors 12 of multiple sintering furnaces 11 can be automatically loaded and unloaded on one platform. This not only reduces the space occupied by the sintering furnaces 11, but also realizes a shared feeding path for multiple furnaces through the traction vehicle 5, thereby improving space utilization, saving equipment costs, and improving the overall operating efficiency and batch production capacity of the line.

[0034] The following detailed description uses specific examples:

[0035] Please see Figure 3 The height of the tractor 5 is lower than the height of the furnace door 12, and the tractor 5 is configured to pass under the furnace door 12 in a controlled manner. By designing the height of the tractor 5 to be lower than the furnace door 12 and to be able to pass under the furnace door 12, the tractor 5 can flexibly enter the bottom position of the furnace door 12 without interfering with the operation of the lifting mechanism 2, achieving reliable clamping and release. Furthermore, the tractor 5 is equipped with a gripper cylinder 51, and a connecting boss 121 that cooperates with the gripper cylinder 51 is provided below the furnace door 12. The gripper cylinder 51 and the connecting boss 121 cooperate to enable the tractor 5 to drive the furnace door 12 to move synchronously.

[0036] Please see Figure 4 The support platform 3 is equipped with a drive rack 31, and the tractor 5 is equipped with a servo motor 52. The movable end of the servo motor 52 is equipped with a drive gear 53 that meshes with the drive rack 31. The drive gear 53 and the drive rack 31 work together to drive the tractor 5 to move back and forth between the support platform 3 and the material loading area 4. By using the servo motor 52 to drive the drive gear 53 to mesh with the drive rack 31 on the support platform 3, the tractor 5 can perform high-precision reciprocating motion between the support platform 3 and the material loading area 4, meeting the requirements of high-frequency feeding.

[0037] Further, please see Figures 2 to 4At least two first moving slide rails 32 are provided on the support platform 3 and the material loading area 4. The first moving slide rails 32 are located on both sides of the drive rack 31. The bottom of the tractor 5 is provided with corresponding first moving pulleys 54. The first moving slide rails 32 and the first moving pulleys 54 cooperate to allow the tractor 5 to move back and forth on the support platform 3 and the material loading area 4. At least two second moving slide rails 33 are provided on the support platform 3 and the material loading area 4. The second moving slide rails 33 are located on both sides of the first moving slide rails 32. The bottom of the furnace door 12 is provided with corresponding second moving pulleys 122. The second moving slide rails 33 and the second moving pulleys 122 cooperate to allow the furnace door 12 to move back and forth on the support platform 3 and the material loading area 4. In this embodiment, there are two corresponding first moving slide rails 32 and two second moving slide rails 33. The first moving slide rails 32 are located within the two second moving slide rails 33, which can ensure that the furnace door 12 can effectively avoid the tractor 5, and the tractor 5 can smoothly pass through the furnace door 12.

[0038] Please see Figure 2 The lifting mechanism 2 includes a transmission screw 21, a drive assembly 22, a lifting plate 23, and support rods 24. Two transmission screws 21 are positioned between the furnace door 12 and the support platform 3, respectively on both sides of the support platform 3. One end of each transmission screw 21 is connected to the lower part of the furnace door 12 via a rotating shaft. The drive assembly 22 is positioned below the support platform 3 and is connected to the other end of each transmission screw 21, used to drive the transmission screw 21 to rotate. Two lifting plates 23 correspond one-to-one with the two transmission screws 21 and are located on both sides below the furnace door 12, used to support the furnace door 12 for lifting and lowering. The lifting plates 23 are threadedly connected to their corresponding transmission screws 21. Two sets of support rods 24 correspond one-to-one with the two lifting plates 23, and are positioned between the furnace door 12 and the support platform 3, passing through the lifting plates 23. The lifting mechanism 2 consists of two transmission screws 21, a corresponding threaded lifting plate 23, a support rod 24, and a drive assembly 22. It can drive the lifting plate 23 to support both sides of the furnace door 12 via screw transmission, thereby avoiding the second moving pulley 122 and enabling synchronous, smooth, and large-stroke up-and-down movement of the furnace door 12, possessing good load-bearing capacity and guiding stability. Specifically, the drive assembly 22 includes a drive motor connected to one of the transmission screws 21, and the drive motor is connected to the other transmission screw 21 through a transmission structure to ensure synchronous transmission between the two screws. Furthermore, the lifting plate 23 is provided with a support plate 231 for supporting the furnace platform, and a buffer spring 232 is provided between the support plate 231 and the lifting plate 23.

[0039] Further, please see Figure 5The loading area 4 is equipped with several stop cylinders 41. The movable end of each stop cylinder 41 is equipped with a stop element 42 that cooperates with the second moving pulley 122. The stop element 42 and the second moving pulley 122 cooperate to lock the furnace door 12 that reaches the loading area 4. The loading area 4 is equipped with multiple stop cylinders 41, and their stop elements 42 can cooperate with the second moving pulley 122 to lock the furnace door 12 in the loading position, ensuring safety and stability during manual loading and unloading.

[0040] When the device is in use, after the material is sintered, the lifting mechanism 2 drives the transmission screw 21 to lower the lifting plate 23, causing the furnace door 12 to move to the horizontal position of the support platform 3, and the second moving pulley 122 falls into the second moving slide rail 33. At this time, the tractor 5 travels from the starting position at the rear of the support platform 3 along the first moving slide rail 32 to below the furnace door 12, and the gripper cylinder 51 clamps the connecting boss 121, which is rigidly connected to the furnace door 12. Immediately afterwards, the servo motor 52 starts, and through the drive gear 53 meshing with the drive rack 31, the tractor 5 drags the furnace door 12 to the loading area 4. After the furnace door 12 reaches the loading area 4, the stop cylinder 41 extends the stop member 42 to lock the second moving pulley 122, the tractor 5 releases the gripper cylinder 51 and returns to the starting position, and the operator unloads and loads materials into the furnace door 12. After the material is loaded, the tractor 5 moves back to the area below the furnace door 12, clamps and delivers the furnace door 12 directly below the target sintering furnace 11. The tractor 5 then disengages from the furnace door 12 and returns to the starting position. The lifting mechanism 2 of the target sintering furnace 11 drives the lifting plate 23 to rise, lifting the furnace door 12 into the furnace chamber, completing the automatic feeding cycle. Specifically, during this process, the tractor 5's arrival below the furnace door 12 and its return to the starting position, as well as the furnace door 12's arrival at the unloading area, directly below the target sintering furnace 11, and its ascent into the furnace chamber of the target sintering furnace 11, are all located using position sensors at different positions. This is a standard technique used in production lines and will not be elaborated upon here.

[0041] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0042] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A fully automatic feeding device for a high-temperature hot sink sintering furnace for ceramic plates, characterized in that, include: A sintering grate is provided, which consists of several sintering furnaces arranged side by side; Several lifting mechanisms, each corresponding to one of the sintering furnaces, are installed below the corresponding sintering furnaces to drive the furnace doors to rise and fall; A support platform is located below the sintering grate, and the furnace door is configured to reciprocate along the axis of the support platform. The material loading area is located at the head of the support platform and is used for loading and unloading materials into and out of the furnace door; A tractor unit, mounted on the support platform and controllably reciprocating along the axis of the support platform, is used to drive the furnace door to the material loading area and directly below the target sintering furnace.

2. The fully automatic feeding device for a high-temperature hot sink sintering furnace of ceramic plates according to claim 1, characterized in that, The height of the tractor is lower than the height of the furnace door, and the tractor is configured to pass under the furnace door in a controlled manner.

3. The fully automatic feeding device for a high-temperature hot sink sintering furnace of ceramic plates according to claim 2, characterized in that, The tractor is equipped with a gripper cylinder, and a connecting boss that cooperates with the gripper cylinder is provided below the furnace door. The gripper cylinder and the connecting boss cooperate to enable the tractor to drive the furnace door to move synchronously.

4. The fully automatic feeding device for a high-temperature hot sink sintering furnace of ceramic plates according to claim 3, characterized in that, A drive rack is provided on the support platform, and a servo motor is provided on the tractor. The movable end of the servo motor is provided with a drive gear that meshes with the drive rack. The drive gear and the drive rack cooperate to drive the tractor to move back and forth on the support platform and the material loading area.

5. The fully automatic feeding device for a high-temperature hot sink sintering furnace of ceramic plates according to claim 1, characterized in that, The lifting mechanism includes: Two drive screws are disposed between the furnace door and the support platform and are respectively located on both sides of the support platform. One end of the drive screw is connected to the bottom of the furnace door via a rotating shaft. A drive assembly is disposed below the support platform, and the drive assembly is connected to the other end of the transmission screw to drive the transmission screw to rotate. Two lifting plates, corresponding one-to-one with the two transmission screws and located on both sides below the furnace door, are used to support the furnace door to lift and lower. The lifting plates are threadedly connected to the corresponding transmission screws. Two sets of support rods correspond one-to-one with the two lifting plates. The support rods are located between the furnace door and the support platform and pass through the lifting plates.

6. The fully automatic feeding device for a high-temperature hot sink sintering furnace of ceramic plates according to claim 4, characterized in that, At least two first movable slide rails are provided on the support platform and the material loading area. The first movable slide rails are located on both sides of the drive rack. The bottom of the tractor is provided with corresponding first movable pulleys. The first movable slide rails and the first movable pulleys cooperate to enable the tractor to move back and forth on the support platform and the material loading area.

7. The fully automatic feeding device for a high-temperature hot sink sintering furnace of ceramic plates according to claim 6, characterized in that, At least two second sliding rails are provided on the support platform and the material loading area. The second sliding rails are located on both sides of the first sliding rail. A corresponding second sliding pulley is provided below the furnace door. The second sliding rails and the second sliding pulleys cooperate to allow the furnace door to move back and forth on the support platform and the material loading area.

8. The fully automatic feeding device for a high-temperature hot sink sintering furnace of ceramic plates according to claim 7, characterized in that, The material loading area is equipped with several stop cylinders. The movable end of each stop cylinder is equipped with a stop element that cooperates with the second movable pulley. The stop element cooperates with the second movable pulley to lock the furnace door that reaches the material loading area.

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