A boiling chiller with in-line cooling coils

By designing a boiling cooler with an internal cooling coil, and by adopting a stirring discharge device and an internal cooling coil structure, the contact method between the material and the cold air is optimized, which solves the problem of insufficient cooling capacity of existing coolers, improves efficiency and utilization, and reduces footprint and investment.

CN224302817UActive Publication Date: 2026-05-29JILIN WEIDA MASCH EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JILIN WEIDA MASCH EQUIP CO LTD
Filing Date
2025-07-23
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

The existing dryers are equipped with coolers that have insufficient cooling capacity, low efficiency, large footprint, and poor performance.

Method used

Design a boiling cooler with an internal cooling coil. It adopts a stirring and discharging device and an internal cooling coil structure, combined with an air distribution system and a dust removal spray tower, to optimize the contact mode between materials and cold air and improve the utilization rate of cooling capacity.

Benefits of technology

This approach fully utilizes cooling capacity, increases the material bed stacking rate to over 60%, improves production efficiency, and reduces floor space and investment costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of boiling coolers with inner cooling coil, including boiling cooler shell, the top of boiling cooler shell is provided with feed inlet, the bottom of boiling cooler shell is provided with discharge port, the bottom of boiling cooler shell is provided with air distribution air chamber, the top of air distribution air chamber is provided with air distribution plate, air distribution air chamber is connected with air cooler by cooling fan, the outside of boiling cooler shell is provided with air guide fan being communicated with its top, the inner wall of boiling cooler shell is provided with inner cooling coil, the boiling cooler provided by the utility model occupies less land, higher utilization, so that material bed layer accumulation reaches more than 60%, material and lower cold air and cooling coil are directly heat-exchanged, and bed layer accumulation material temperature and new material are directly heat-exchanged in mode such as heat-exchange, to realize cold quantity full utilization, optimize production process, improve operating efficiency.
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Description

Technical Field

[0009]

[0001] The utility model relates to the technical field of cooling equipment, in particular to a boiling cooler with an internal cooling coil pipe. Background Technique

[0002] At present, the coolers supporting existing dryers are all rectangular fixed coolers, with a low material layer, resulting in insufficient application of cooling capacity, low efficiency, large floor area, large investment, and poor effects. Content of the Utility Model

[0003] The purpose of the utility model is to provide a boiling cooler with an internal cooling coil pipe to solve the problems of insufficient application of cooling capacity and low efficiency of the existing coolers supporting dryers as mentioned in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solution: a boiling cooler with an internal cooling coil pipe, which includes a boiling cooler housing. There is a feed inlet at the top of the boiling cooler housing, and a discharge outlet at the bottom of the boiling cooler housing. There is a air distribution chamber at the bottom of the boiling cooler housing, and a air distribution plate is arranged at the top of the air distribution chamber. The air distribution chamber is connected to an air cooler through a cooling fan. There is an induced draft fan arranged outside the boiling cooler housing and connected to the top of the boiling cooler housing. The inner wall of the boiling cooler housing is provided with an internal cooling coil pipe in a coiled manner.

[0005] A stirring and discharging device is arranged on the air distribution plate, and the stirring and discharging device is driven by a driving reduction motor.

[0006] The output shaft of the driving reduction motor is connected to the middle of the stirring and discharging device through a driving shaft.

[0007] The stirring and discharging device includes a stirring shaft and paddle wheels. Multiple groups of stirring shafts are radially fixed to a connecting shaft, and evenly distributed paddle wheels are arranged on each connecting shaft.

[0008] The top of the boiling cooler housing is connected to a dust removal spray tower through an induced draft fan.

[0009] The air outlet of the dust removal spray tower is connected to a clean air exhaust pipeline.

[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: [[ID=??]]

[0011] The boiling cooler provided by the utility model occupies a smaller area and has a higher utilization rate, enabling the material bed layer to stack up to more than 60%. By means of direct heat exchange between the material and the lower cold air and the cooling coil pipe, and direct heat exchange between the accumulated temperature of the stacked material in the bed layer and the new material, etc., the cooling capacity is fully utilized, the production process is optimized, and the operation efficiency is improved. Description of the Drawings

[0012] Figure 1 It should be noted that there seems to be a missing number in the "ID=??" part in the original text. I have translated it as is while keeping the placeholder. If this is an error, please correct it for a more accurate translation.This is a three-dimensional structural diagram of the present invention;

[0013] Figure 2 This is a front view of the present utility model;

[0014] Figure 3 for Figure 2 Sectional view along the AA direction;

[0015] Figure 4 This is a schematic diagram of the mixing and discharging device in this utility model.

[0016] In the above attached figures, 1. Air cooler, 2. Cooling fan pipeline, 3. Air distribution chamber, 4. Internal cooling coil, 5. Air distribution plate, 6. Mixing and discharging device, 6-1. Mixing shaft, 6-2. Impeller, 7. Drive reducer motor, 8. Exhaust air pipeline, 9. Exhaust fan, 10. Dust removal spray tower, 11. Clean air exhaust pipeline, 12. Feed inlet, 13. Discharge outlet, 14. Cooling fan, 15. Boiling cooler shell, 16. Connecting shaft. Detailed Implementation

[0017] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0018] like Figure 1-4 As shown, a boiling cooler with an internal cooling coil includes a boiling cooler shell 15. A feed inlet 12 is provided at the top of the boiling cooler shell 15, and a discharge outlet 13 is provided at the bottom of the boiling cooler shell 15. Material enters the boiling cooler shell 15 through the feed inlet 12, is cooled, and then discharged through the discharge outlet 13. An air distribution chamber 3 is provided at the bottom of the boiling cooler shell 15, and an air distribution plate 5 is provided at the top of the air distribution chamber 3. The air distribution chamber 3 is connected to an air cooler 1 via a cooling fan 14. Cooler 1 cools ambient air. Cooling fan 14 draws cold air discharged from air cooler 1 into boiling cooler shell 15 to cool the material in boiling cooler shell 15. A blower 9 connected to the top of boiling cooler shell 15 is provided on the outside of boiling cooler shell 15. The blower 9 promotes the exhaust of air after the temperature exchange in boiling cooler shell 15. An inner cooling coil 4 is provided on the inner wall of boiling cooler shell 15. 24-degree cooling water is circulated in the inner cooling coil 4, and the material is fully in contact with it for heat exchange and cooling.

[0019] A mixing and discharging device 6 is installed on the air distribution plate 5. The mixing and discharging device 6 rotates under the drive of the drive reducer motor 7. After the material is cooled by heat exchange, it comes into contact with the mixing and discharging device 6 and is discharged to the discharge port 13.

[0020] The drive reducer motor 7 is fixed below the boiling cooler shell 15. The output shaft of the drive reducer motor 7 is connected to the middle of the stirring and discharging device 6 through the drive shaft. The drive shaft passes through the air distribution chamber 3 and enters the boiling cooler shell 15.

[0021] The mixing and discharging device 6 includes a mixing shaft 6-1 and a blade 6-2. Multiple mixing shafts 6-1 are fixedly connected to the connecting shaft 16 in a radiating pattern. Each connecting shaft 16 is provided with a uniformly distributed blade 6-2. The blade 6-2 and the mixing shaft 6-1 have a certain installation angle. The rotation of the mixing shaft 6-1 and the blade 6-2 guides the flow direction of the material so that it flows into the discharge port 13.

[0022] The top of the boiling cooler shell 15 is connected to the dust removal spray tower 10 via an induced draft fan 9. Specifically, the exhaust port of the induced draft fan 9 is connected to the air inlet pipe of the dust removal spray tower 10. The air discharged from the boiling cooler shell 15 enters the dust removal spray tower 10 through the induced draft fan 9 for dust removal. The air outlet of the dust removal spray tower 10 is connected to the clean air exhaust pipeline 11. The dust-removed air is discharged from the clean air exhaust pipeline 11.

[0023] The top of the boiling cooler shell 15 is provided with an end cover, the feed inlet 12 is provided on the end cover, and the end cover is provided with an induced draft pipe connector. One end of the induced draft pipe is connected to the inside of the boiling cooler shell 15 through the induced draft pipe connector, and the other end of the induced draft pipe is connected to the air inlet of the induced draft fan 9. The air discharged from the boiling cooler shell 15 enters the induced draft fan 9 through the induced draft pipe.

[0024] The discharge port 13 is located on the outer side of the bottom of the boiling cooler shell 15, away from the air distribution chamber 3, to facilitate material discharge.

[0025] Air is drawn into the boiling cooler shell 15 through the inlet of cooling fan line 2. Specifically, ambient temperature air first enters the air cooler 1, where it undergoes heat exchange and cooling to below 18 degrees Celsius dew point. Water is then removed by a water-collecting plate inside the air cooler 1, and heated to 20 degrees Celsius by heating steam at the rear end of the air cooler 1. The air is then forced by cooling fan 14 through cooling fan line 2 into the air distribution chamber 3 at the bottom of the boiling cooler shell 15. After entering the air distribution chamber 3, the air is evenly distributed by the air distribution plate 5 and then evenly blown into the interior of the boiling cooler shell 15, interacting with the materials. Contact cooling: After the cold air comes into full contact with the material inside the boiling cooler shell 15, it is discharged upward through the induced draft pipe 8 and the induced draft fan 9 into the dust removal spray tower 10. After being sprayed and dusted in the dust removal spray tower 10, it is discharged through the clean air exhaust pipe 11. While the material is in contact with the cold air, it also comes into full contact with the internal cooling coil 4 inside the boiling cooler shell 15 for heat exchange and cooling. After heat exchange and cooling, the material comes into contact with the stirring and discharging device 6 and is discharged to the discharge port 13. The discharge port 13 is connected to the variable frequency rotary valve conveyor, which can adjust the bed pressure difference (i.e., the material accumulation height) inside the boiling cooler shell 15.

Claims

1. A boiling cooler with an internal cooling coil, characterized in that, The device includes a boiling cooler shell, with a feed inlet at the top and a discharge outlet at the bottom. An air distribution chamber is located at the bottom of the boiling cooler shell, with an air distribution plate at the top. The air distribution chamber is connected to an air cooler via a cooling fan. An induced draft fan connected to the top of the boiling cooler shell is located on its outer side. An internal cooling coil is mounted on the inner wall of the boiling cooler shell.

2. A boiling cooler with an internal cooling coil according to claim 1, characterized in that, A mixing and discharging device is installed on the air distribution plate, which is driven by a drive reducer motor.

3. A boiling cooler with an internal cooling coil according to claim 1, characterized in that, The output shaft of the drive reducer motor is connected to the middle of the mixing and discharging device via the drive shaft.

4. A boiling cooler with an internal cooling coil according to claim 3, characterized in that, The mixing and discharging device includes mixing shafts and impellers. Multiple mixing shafts are fixedly connected to the connecting shafts in a radiating pattern, and each connecting shaft is equipped with evenly distributed impellers.

5. A boiling cooler with an internal cooling coil according to claim 1, characterized in that, The top of the boiling cooler shell is connected to the dust removal spray tower via an induced draft fan.

6. A boiling cooler with an internal cooling coil according to claim 1, characterized in that, The air outlet of the dust removal spray tower is connected to the clean air exhaust pipeline.