Portable data acquisition device
By designing a portable data acquisition device's transfer mechanism, the problem of independence of existing equipment during data acquisition in pipelines was solved, enabling the device to move automatically and fit closely within the pipeline, thus enhancing the device's applicability and portability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI INST OF MEASUREMENT & TESTING TECH
- Filing Date
- 2025-07-28
- Publication Date
- 2026-05-29
AI Technical Summary
Existing data acquisition equipment is difficult to independently collect data when dealing with cable or pipe leaks inside pipelines. It requires external vehicle-mounted auxiliary equipment, which increases the complexity of the equipment and the difficulty of operation.
A portable data acquisition device was designed, comprising an outer shell for accommodating sensor modules and a laying mechanism. The device can automatically move within the pipeline through a positioning end seat, a swing seat, a drive wheel, and an extension shaft assembly. The position of the drive wheel can be adjusted according to the inner diameter of the pipeline, and a locking bolt and a locking assembly ensure that the device fits tightly against the inner wall of the pipeline.
This technology enables the equipment to independently complete data acquisition within pipelines without increasing its size, adapting to pipelines of different diameters, enhancing the equipment's versatility and portability, and reducing operational complexity.
Smart Images

Figure CN224303066U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of data acquisition equipment technology, specifically a portable data acquisition device. Background Technology
[0002] A data acquisition device is a device used to collect, convert, and transmit various signals (such as temperature, pressure, sound, and images) from the physical world. It converts physical quantities into electrical signals through sensors, and after signal conditioning, analog-to-digital conversion, and other processing, transmits the data to a computer or other analytical equipment.
[0003] When existing data acquisition equipment collects data on cable or pipeline leaks, traditional methods typically rely on auxiliary equipment such as external vehicles to move inside the pipeline to complete the data acquisition task. In actual use, the use of external vehicles increases the complexity and difficulty of operation of the equipment, requiring additional auxiliary equipment support, which makes the data acquisition process less independent and convenient. Therefore, a portable data acquisition device is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a portable data acquisition device that has the advantage of independently completing the data acquisition process inside pipelines, thus solving the problem that it is difficult to independently complete data acquisition when dealing with cable or pipeline leakage issues.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a portable data acquisition device, comprising an outer shell for accommodating and protecting a sensor module and a handle thereon, wherein the outer shell is provided with a spreading mechanism for driving itself to move within a pipe;
[0006] The laying mechanism includes a set of positioning end seats respectively disposed on both sides of the outer shell. A transverse shaft driven by a motor and freely rotating in the vertical direction is provided between the two sets of positioning end seats. The transverse shaft rotates on the positioning end seats. A swing seat is provided on each of the two sets of positioning end seats. The swing seat is provided with a drive wheel for contacting the inner wall of the pipe. The swing seat is provided with an extension shaft assembly that drives the drive wheel to move horizontally and rotates freely after being in close contact with the inner wall of the pipe.
[0007] The outer shell has a side cavity groove for accommodating the extension shaft assembly in the direction of the tilting seat. The tilting seat is threaded with multiple sets of locking bolts, and the positioning end seat has threaded holes that cooperate with the locking bolts.
[0008] Preferably, the extension shaft assembly includes a threaded rod that rotates on a pivot seat, the threaded rod rotates freely in the vertical direction and is connected to the transverse shaft for transmission, and the positioning end seat is provided with a universal joint for transmission between the threaded rod and the transverse shaft;
[0009] The swing seat is provided with a shaft boss that moves freely along the direction of the threaded rod. The shaft boss is provided with an outer clamping plate. The end of the outer clamping plate away from the swing seat includes an integrally formed bending extension. The drive wheel rotates on the bending extension at a fixed axis.
[0010] Preferably, the extension portion is provided with a spline shaft that can rotate freely in the vertical direction. The spline shaft rotates on the extension portion and is coaxially fixed with a driving bevel gear. The driving bevel gear meshes with a driven bevel gear. The driven bevel gear rotates on the extension portion and is coaxially fixed with the drive wheel.
[0011] Preferably, the threaded rod is threadedly connected to an internal threaded cylinder, the outer ring of the internal threaded cylinder is fitted with a shaft boss that moves synchronously with it, the shaft boss has a receiving groove inside, and a rectangular plate is slidably connected in the receiving groove. The internal threaded cylinder has a locking groove that cooperates with the rectangular plate, and a relief spring is provided in the receiving groove. The two ends of the relief spring are respectively fixedly connected to the rectangular plate and the shaft boss.
[0012] The swing seat is fixedly connected to a guide post that is parallel to the threaded rod, and the shaft boss is provided with a round hole for the guide post to slide through.
[0013] The shaft boss is provided with a locking component to release the rectangular plate from restricting the internal threaded cylinder.
[0014] Preferably, the locking assembly includes a groove formed on the shaft boss for sliding connection of the outer clamping plate, a locating pin is fixedly connected to one end of the rectangular plate facing the outer clamping plate, and a V-shaped groove for sliding connection of the locating pin is formed on the outer clamping plate.
[0015] The rectangular plate is initially positioned in the locking groove, and the corresponding pin is located in the middle of the V-shaped sliding groove.
[0016] Preferably, the outer ring of the threaded rod is fitted with an end sleeve, the end sleeve is coaxially fixed on the inner threaded cylinder, a driving gear is fixedly fitted on the end sleeve, the driving gear is meshed with a driven gear, and the driven gear is slidably fitted on the splined shaft.
[0017] Preferably, two sets of limiting plates are fixedly connected to the shaft boss, and the driven gear is located between the two sets of limiting plates and slides in contact with the limiting plates.
[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0019] 1. This utility model, by setting a side cavity groove, drives the swing seat and its extension shaft assembly to fold into the side cavity groove when not in use and fix it with locking bolts, which significantly reduces the size of the device, making it easy to carry and store, and is especially suitable for use in narrow spaces or scenarios that require frequent movement.
[0020] 2. By setting up an extension shaft assembly, this utility model can automatically adjust the position of the drive wheel according to the inner diameter of the pipe, ensuring that the drive wheel is in close contact with the inner wall of the pipe. At the same time, through the ingenious design of the locking assembly, the drive wheel will no longer move horizontally after it is in close contact with the pipe wall, thus adapting to pipes of different diameters within a certain range and enhancing the versatility and applicability of the equipment. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0022] Figure 2 This is a schematic diagram of the component containing the shaft boss of this utility model;
[0023] Figure 3 This is a schematic diagram of the component containing the bend extension of this utility model;
[0024] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle;
[0025] Figure 5 This is a schematic diagram of the component containing the drive wheel of this utility model;
[0026] Figure 6 This is a schematic diagram of the component containing the rectangular plate of this utility model;
[0027] Figure 7 This is a schematic diagram of the component containing the internally threaded cylinder of this utility model;
[0028] Figure 8 This utility model Figure 7 Enlarged view of section B in the middle.
[0029] In the diagram: 1. Outer shell; 2. Handle; 3. Side cavity groove; 4. Positioning end seat; 5. Swing seat; 6. Threaded rod; 7. Internal threaded cylinder; 8. Shaft boss; 9. Rectangular plate; 10. Locking groove; 11. Relief spring; 12. Corresponding pin; 13. Outer clamping plate; 131. Bend; 14. End cylinder; 15. Driving gear; 16. Driven gear; 17. Splined shaft; 18. Driving bevel gear; 19. Driven bevel gear; 20. Drive wheel; 21. Transverse shaft; 22. Guide post; 23. V-shaped slide groove. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Please see Figures 1 to 8 The present invention provides a technical solution: a portable data acquisition device, including an outer shell 1 for accommodating and protecting a sensor module and a handle 2 provided thereon, wherein the outer shell 1 is provided with a spreading mechanism for driving itself to move inside a pipe;
[0032] The laying mechanism includes a set of positioning end seats 4 respectively disposed on both sides of the outer shell 1. A transverse shaft 21 driven by a motor and freely rotating in the vertical direction is provided between the two sets of positioning end seats 4. The transverse shaft 21 is fixedly rotated on the positioning end seats 4. A swing seat 5 is fixedly rotated on both sets of positioning end seats 4. The swing seat 5 is provided with a drive wheel 20 for contacting the inner wall of the pipe. The swing seat 5 is provided with an extension shaft assembly that drives the drive wheel 20 to move horizontally and rotates freely after it is in close contact with the inner wall of the pipe.
[0033] The outer shell 1 has a side cavity 3 for accommodating the extension shaft assembly in the deflection direction of the swing seat 5. The swing seat 5 is threaded with multiple sets of locking bolts, and the positioning end seat 4 has threaded holes that cooperate with the locking bolts.
[0034] like Figure 1 and Figure 2 As shown, when the data acquisition device is in its normal storage state, the tilting seat 5 is deflected to drive the tilting seat 5 and the extension shaft assembly set on it to fold into the corresponding side cavity 3. The multiple sets of locking bolts on the tilting seat 5 are then turned to drive it into the corresponding threaded holes, thereby locking the tilting seat 5 to prevent arbitrary deflection. Therefore, by opening the side cavity 3 on the outer shell 1, the extension shaft assembly can be folded and stored during normal storage to reduce its space size and facilitate carrying and transportation.
[0035] Meanwhile, when using the data acquisition device, the swing seat 5 is driven to extend out of the side cavity 3 and locked by the locking bolt. The drive wheel 20 is driven by the extension shaft assembly to gradually move away from the outer shell 1 until the drive wheel 20 is tightly attached to the inside of the pipe. After the drive wheel 20 is tightly attached to the inside of the pipe, the drive wheel 20 can rotate freely in the horizontal direction. Furthermore, by setting two sets of extension shaft assemblies, the outer shell 1 can be suspended and supported inside the pipe by both sets of drive wheels 20 being tightly attached to the inner wall of the pipe, so as to avoid the presence of the outer shell 1 from interfering with the cables and other components inside the pipe.
[0036] Meanwhile, in actual use, multiple sets of symmetrical extension shaft assemblies are set on the outer shell 1, and the drive wheels 20 on both sides of the outer shell 1 rotate in opposite directions. Thus, when the drive wheels 20 rotate, they can cause the outer shell 1 and the sensor modules set on it to move along the laying direction of the pipeline, so as to realize the real-time acquisition of data inside the pipeline.
[0037] In one preferred embodiment, the extension shaft assembly includes a threaded rod 6 that rotates on a fixed axis on a sway seat 5. The threaded rod 6 rotates freely in the vertical direction and is connected to the transverse shaft 21. The positioning end seat 4 is provided with a universal joint for the transmission of both the threaded rod 6 and the transverse shaft 21.
[0038] The swing seat 5 is provided with a shaft boss 8 that moves freely along the laying direction of the threaded rod 6. The shaft boss 8 is provided with an outer clamping plate 13. The end of the outer clamping plate 13 away from the swing seat 5 includes an integrally formed bending extension 131. The drive wheel 20 rotates on the bending extension 131 on a fixed axis.
[0039] like Figure 1 and Figure 2 As shown, when the operating state of the data acquisition device is changed, i.e. when the swing seat 5 is in the extended or retracted state, the swing seat 5 is rotated on the positioning end seat 4 by moving it, so as to change the orientation of the extension shaft assembly. The transverse shaft 21 is driven by a motor to rotate freely, and the transverse shaft 21 is connected to the threaded rod 6 through a universal joint. Therefore, when the swing seat 5 is deflected relative to the positioning end seat 4, under the transmission action of the universal joint, the transverse shaft 21 can still drive the threaded rod 6 to rotate on the swing seat 5 when it rotates, and thus can still promote the operation of the extension shaft assembly.
[0040] Furthermore, the extension portion 131 is provided with a spline shaft 17 that can rotate freely in the vertical direction. The spline shaft 17 is fixedly rotated on the extension portion 131 and coaxially fixed with a driving bevel gear 18. The driving bevel gear 18 is meshed with a driven bevel gear 19. The driven bevel gear 19 is fixedly rotated on the extension portion 131 and coaxially fixed with the drive wheel 20.
[0041] The threaded rod 6 is threadedly connected to an internal threaded cylinder 7. The outer ring of the internal threaded cylinder 7 is fitted with a shaft boss 8 that moves synchronously with it. The shaft boss 8 has a receiving groove inside, and a rectangular plate 9 is slidably connected in the receiving groove. The internal threaded cylinder 7 has a locking groove 10 that cooperates with the rectangular plate 9. A relief spring 11 is provided in the receiving groove, and the two ends of the relief spring 11 are fixedly connected to the rectangular plate 9 and the shaft boss 8 respectively.
[0042] The swing seat 5 is fixedly connected with a guide post 22 that is parallel to the threaded rod 6. The shaft boss 8 is provided with a round hole for the guide post 22 to slide through. The shaft boss 8 is provided with a locking component to release the rectangular plate 9 from the restriction of the internal threaded cylinder 7.
[0043] The locking assembly includes a groove on the shaft protrusion 8 for sliding connection of the outer clamping plate 13. A locating pin 12 is fixedly connected to one end of the rectangular plate 9 facing the outer clamping plate 13. A V-shaped groove 23 is provided on the outer clamping plate 13 for sliding connection of the locating pin 12. In the initial state, the rectangular plate 9 is in the locking groove 10, and the locating pin 12 is located in the middle of the V-shaped groove 23.
[0044] like Figure 2 - Figure 8 As shown, in the initial state, under the action of the elastic potential energy of the relief spring 11, the rectangular plate 9 is in the locking groove 10. Then, when the threaded rod 6 rotates freely under the transmission action of the transverse shaft 21, the shaft boss 8 is restricted by the guide post 22 and can only move horizontally along the laying direction of the guide post 22. The internal threaded cylinder 7 is restricted by the rectangular plate 9 and cannot rotate on the shaft boss 8. Then, when the threaded rod 6 rotates, it can drive the shaft boss 8 and the internal threaded cylinder 7 to move synchronously in the horizontal direction until the drive wheel 20 is in close contact with the inner wall of the pipe.
[0045] Meanwhile, when the drive wheel 20 is pressed against the pipe wall, the drive wheel 20 and the outer clamping plate 13 cannot continue to move horizontally due to the obstruction of the pipe wall. As a result, when the threaded rod 6 rotates, the shaft boss 8 and the internal threaded cylinder 7 can continue to move a small distance in the horizontal direction, which causes the co-position pin 12 to slide on the V-shaped slide groove 23 and drive the rectangular plate 9 to slide in the receiving groove, so as to cause the rectangular plate 9 to disengage from the locking groove 10. At this time, the internal threaded cylinder 7 will no longer be restricted by the rectangular plate 9. As a result, when the threaded rod 6 rotates later, the internal threaded cylinder 7 will rotate with the threaded rod 6, and the horizontal position of the shaft boss 8, the outer clamping plate 13 and the drive wheel 20 will no longer change. As a result, the drive wheel 20 adapts to the inner diameter of the pipe, so that the drive wheel 20 will no longer continue to move horizontally after being pressed against the pipe wall.
[0046] It should be noted that in actual use, when the rectangular plate 9 is disengaged from the locking groove 10, the relief spring 11 undergoes compression deformation. At this time, the relief spring 11 tends to drive the rectangular plate 9 to move towards the locking groove 10 side when compressed. At the same time, the corresponding pin 12 fixed on the rectangular plate 9 is slidably connected to the outer clamping plate 13 through the V-shaped slide groove 23. Therefore, the outer clamping plate 13 tends to move towards the pipe wall side. However, it cannot continue to move horizontally due to the obstruction of the pipe. Thus, when the relief spring 11 undergoes compression deformation, it can drive the driving wheel 20 to have a certain resistance force against the pipe wall, thereby increasing the friction between the driving wheel 20 and the pipe wall to ensure the stability of the outer shell 1 when moving along the pipe laying direction.
[0047] Based on the embodiment of the extension shaft assembly, the outer ring of the threaded rod 6 is fitted with an end sleeve 14, the end sleeve 14 is coaxially fixed on the inner threaded cylinder 7, the end sleeve 14 is fixedly fitted with a drive gear 15, the drive gear 15 is meshed with a driven gear 16, and the driven gear 16 is slidably fitted on the spline shaft 17.
[0048] Two sets of limiting plates are fixedly connected to the shaft protrusion 8, and the driven gear 16 is located between the two sets of limiting plates and slides in contact with the limiting plates.
[0049] like Figure 3 , Figure 5 , Figure 7 and Figure 8 As shown, when the drive wheel 20 comes into contact with the pipe wall, the rectangular plate 9 disengages from the locking groove 10 as the threaded rod 6 rotates. Subsequently, the internal threaded cylinder 7 can rotate synchronously with the threaded rod 6. When the internal threaded cylinder 7 rotates, it can drive the drive gear 15 to rotate through the end cylinder 14 fixed coaxially with it. The drive gear 15 is meshed with the driven gear 16, and the driven gear 16 is slidably sleeved on the spline shaft 17. This can cause the spline shaft 17 and the drive bevel gear 18 at its end to rotate. The drive wheel 20 can be driven to rotate in the horizontal direction through the driven bevel gear 19 meshing with the drive bevel gear 18, so that the outer shell 1 can move inside the pipe.
[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A portable data acquisition device, comprising an outer housing (1) for accommodating and protecting a sensor module and a handle (2) disposed thereon, characterized in that: The outer shell (1) is provided with a spreading mechanism for driving itself to move inside the pipe; The laying mechanism includes a set of positioning end seats (4) respectively arranged on both sides of the outer shell (1). A transverse shaft (21) driven by a motor and freely rotating in the vertical direction is provided between the two sets of positioning end seats (4). The transverse shaft (21) rotates on the positioning end seats (4) with a fixed axis. A swing seat (5) is provided on each of the two sets of positioning end seats (4) with a fixed axis. A drive wheel (20) for contacting the inner wall of the pipe is provided on the swing seat (5). An extension shaft assembly is provided on the swing seat (5) to drive the drive wheel (20) to move horizontally and to rotate freely after being in close contact with the inner wall of the pipe. The outer shell (1) has a side cavity (3) for accommodating the extension shaft assembly in the deflection direction of the swing seat (5). The swing seat (5) is threaded with multiple sets of locking bolts, and the positioning end seat (4) has a threaded hole for cooperating with the locking bolts.
2. The portable data acquisition device according to claim 1, characterized in that: The extension shaft assembly includes a threaded rod (6) that rotates on a pivot seat (5) with its axis fixed. The threaded rod (6) rotates freely in the vertical direction and is connected to the transverse shaft (21) for transmission. The positioning end seat (4) is provided with a universal joint for transmission between the threaded rod (6) and the transverse shaft (21). The swing seat (5) is provided with a shaft boss (8) that moves freely along the laying direction of the threaded rod (6). The shaft boss (8) is provided with an outer clamping plate (13). The end of the outer clamping plate (13) away from the swing seat (5) includes an integrally formed bending extension (131). The drive wheel (20) rotates on the bending extension (131) on a fixed axis.
3. The portable data acquisition device according to claim 2, characterized in that: The extension section (131) is provided with a spline shaft (17) that can rotate freely in the vertical direction. The spline shaft (17) rotates on the extension section (131) and is coaxially fixed with a driving bevel gear (18). The driving bevel gear (18) meshes with a driven bevel gear (19). The driven bevel gear (19) rotates on the extension section (131) and is coaxially fixed with the drive wheel (20).
4. The portable data acquisition device according to claim 3, characterized in that: The threaded rod (6) is threadedly connected to an internal threaded cylinder (7). The outer ring of the internal threaded cylinder (7) is fitted with a shaft boss (8) that moves synchronously with it. The shaft boss (8) has a receiving groove inside, and a rectangular plate (9) is slidably connected in the receiving groove. The internal threaded cylinder (7) has a locking groove (10) that cooperates with the rectangular plate (9). A relief spring (11) is provided in the receiving groove. The two ends of the relief spring (11) are fixedly connected to the rectangular plate (9) and the shaft boss (8) respectively. The swing seat (5) is fixedly connected to a guide post (22) that is parallel to the threaded rod (6), and the shaft boss (8) is provided with a round hole for the guide post (22) to slide through. The shaft boss (8) is provided with a locking component to release the rectangular plate (9) from restricting the internal threaded cylinder (7).
5. The portable data acquisition device according to claim 4, characterized in that: The locking assembly includes a groove on the shaft protrusion (8) for sliding connection of the outer clamping plate (13), and a co-position pin (12) is fixedly connected to one end of the rectangular plate (9) facing the outer clamping plate (13). A V-shaped groove (23) is provided on the outer clamping plate (13) for sliding connection of the co-position pin (12). The rectangular plate (9) is initially positioned in the slot (10), and the corresponding pin (12) is located in the middle of the V-shaped groove (23).
6. The portable data acquisition device according to claim 4, characterized in that: The threaded rod (6) is fitted with an end cylinder (14) on its outer ring. The end cylinder (14) is coaxially fixed on the inner threaded cylinder (7). A drive gear (15) is fixedly fitted on the end cylinder (14). The drive gear (15) is meshed with a driven gear (16). The driven gear (16) is slidably fitted on the splined shaft (17).
7. The portable data acquisition device according to claim 6, characterized in that: Two sets of limiting plates are fixedly connected to the shaft boss (8), and the driven gear (16) is located between the two sets of limiting plates and slides in contact with the limiting plates.