Mechanical drum bearing damage detection device

Abstract

The utility model provides a kind of mechanical drum bearing damage detection device, it is related to bearing detection technical field, including the bearing body being arranged in the center axis both ends of mechanical drum, the inner end face one side of a group of bearing body is equipped with assembly rod, and the movable rod is detachably installed in the inductive iron plate mounting sleeve on the end face of mechanical drum near assembly rod side, scale is equipped on movable rod, and the lower end of movable rod near inductive iron plate is equipped with proximity switch, and the wire of proximity switch is electrically connected with PLC control cabinet;The utility model is equipped with inductive iron plate on the end face of mechanical drum, then installs assembly rod on the inner end face of bearing body, and the movable rod is detachably installed in the mounting sleeve of assembly rod lower end, and the proximity switch compatible with inductive iron plate is installed in one end of movable rod, the rotation speed of inductive iron plate can be realized real-time inductive monitoring by proximity switch, to achieve monitoring bearing body use state, whether the bearing body is damaged is judged.

Description

Technical Field

[0001] This utility model relates to the field of bearing testing technology, and in particular to a device for detecting damage to mechanical roller bearings. Background Technology

[0002] Mechanical rollers have wide applications in industrial production. A mechanical roller is a cylindrical, rotating object in machinery. In production, rollers are often used to move other materials for conveying, or to process materials using the interaction between rollers.

[0003] The central shaft of the mechanical drum is installed through bearings. If wear or jamming of the drum bearings is not detected in time, it will lead to a decrease in the stability and safety of the mechanical drum operation, and may easily cause production accidents.

[0004] In existing technologies, bearing inspection is generally performed manually after the mechanical drum has stopped, which cannot achieve real-time detection and is detrimental to the stable operation of the mechanical drum. Therefore, this utility model proposes a mechanical drum bearing damage detection device to overcome the shortcomings of the existing technology. Utility Model Content

[0005] To address the aforementioned problems, the purpose of this utility model is to provide a mechanical roller bearing damage detection device. This device involves setting an induction plate on the end face of the mechanical roller, installing an assembly rod on the inner end face of the bearing body, and detachably installing a movable rod in the mounting sleeve at the lower end of the assembly rod. A proximity switch adapted to the induction plate is installed at one end of the movable rod. The proximity switch enables real-time sensing and monitoring of the rotation speed of the induction plate, thereby monitoring the bearing body's operating status and determining whether the bearing body has been damaged.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A mechanical roller bearing damage detection device includes bearing bodies disposed at both ends of the central shaft of the mechanical roller. An assembly rod is provided on one side of the inner end face of one set of the bearing bodies. An assembly bolt is provided on the assembly rod, and the assembly rod is connected to an assembly hole on the inner end face of the bearing body via the assembly bolt. A sensing iron plate is provided on the end face of the mechanical roller near the assembly rod. A through groove is provided at the lower end of the assembly rod, and an installation sleeve is provided in the through groove. A movable rod is detachably installed in the installation sleeve. Each movable rod is provided with a scale. A proximity switch is provided below the end of the movable rod near the sensing iron plate. The proximity switch is connected to one end of the movable rod, and the wire of the proximity switch is electrically connected to a PLC control cabinet.

[0008] A further improvement is that the assembly rod includes a fixing rod and a sleeve. The fixing rod has multiple fixing holes. The sleeve is fitted over the outside of the fixing rod, and a fixing bolt is provided on the sleeve. The fixing bolt is connected to the fixing hole.

[0009] A further improvement is that: an adjusting bolt is provided on the outer wall of the lower end of the sleeve, a mating hole adapted to the adjusting bolt is provided on the mounting sleeve, an adjusting hole is provided on the movable rod, and multiple adjusting holes are provided, with the adjusting bolt connected to the adjusting hole.

[0010] A further improvement is that: the proximity switch is provided with a connecting sleeve at the top, the connecting sleeve is sleeved with one end of the movable rod, the connecting sleeve is provided with a fastening bolt, and the fastening bolt is connected to the movable rod.

[0011] A further improvement is that: the lower end of the sleeve is provided with a through threaded hole, the position of which is adapted to the position of the wire of the proximity switch, and a conduit is connected inside the through threaded hole.

[0012] A further improvement is that the bottom of the mounting sleeve is provided with a support base, and multiple support bases are provided, each of which has a through hole adapted to the diameter of the conduit.

[0013] The beneficial effects of this utility model are as follows: This utility model sets an induction iron plate on the end face of the mechanical drum, then installs an assembly rod on the inner end face of the bearing body, and detachably installs a movable rod in the mounting sleeve at the lower end of the assembly rod. A proximity switch adapted to the induction iron plate is installed at one end of the movable rod. The rotation speed of the induction iron plate can be monitored in real time through the proximity switch, thereby monitoring the operating status of the bearing body and determining whether the bearing body is damaged. The monitoring process can be carried out synchronously and in real time when the mechanical drum is running, which is highly convenient and can play a role in protecting the stable operation of the mechanical drum. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the front sectional view of the structure of this utility model;

[0015] Figure 2 This utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle;

[0016] Figure 3 This is a front view schematic diagram of the assembly rod structure of this utility model;

[0017] Figure 4 This is a front view schematic diagram of the moving principle structure of the movable rod of this utility model.

[0018] The components are as follows: 1. Mechanical roller; 2. Central shaft; 3. Bearing body; 4. Assembly rod; 401. Fixing rod; 402. Sleeve; 403. Fixing hole; 404. Fixing bolt; 5. Assembly bolt; 6. Induction plate; 7. Mounting sleeve; 8. Movable rod; 9. Scale; 10. Proximity switch; 11. Adjusting bolt; 12. Adjusting hole; 13. Connecting sleeve; 14. Fastening bolt; 15. Through threaded hole; 16. Conduit; 17. Support base. Detailed Implementation

[0019] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.

[0020] according to Figure 1-4 As shown, this embodiment proposes a mechanical roller bearing damage detection device, including bearing bodies 3 disposed at both ends of the central shaft 2 of the mechanical roller 1. A set of bearing bodies 3 are provided with an assembly rod 4 on one side of the inner end face. The assembly rod 4 is provided with an assembly bolt 5. The assembly rod 4 is connected to the assembly hole on the inner end face of the set of bearing bodies 3 through the assembly bolt 5. A sensing iron plate 6 is provided on the end face of the mechanical roller 1 near the assembly rod 4. A through groove is provided at the lower end of the assembly rod 4. An installation sleeve 7 is provided in the through groove. A movable rod 8 is detachably installed in the installation sleeve 7. Each movable rod 8 is provided with a scale 9. The movable rod 8 can move within the installation sleeve 7. The length of movement can be indicated by the scale 9 to improve the accuracy of movement. A proximity switch 10 is provided below the end of the movable rod 8 near the sensing iron plate 6. The proximity switch 10 is connected to one end of the movable rod 8, and the wire of the proximity switch 10 is electrically connected to the PLC control cabinet.

[0021] When the mechanical roller bearing damage detection device of this utility model detects the damage status of the bearing body 3, it first controls the installation position of the proximity switch 10 to ensure that the sensing iron plate 6 is within its sensing distance. When the mechanical roller 1 rotates, the proximity switch 10 receives the sensing signal fed back by the sensing iron plate 6 in real time. When the bearing body 3 is damaged, causing the rotation speed of the central shaft 2 to decrease or stop (the mechanical roller 1 and the central shaft 2 rotate synchronously), the proximity switch 10 will transmit the received sensing signal to the PLC control cabinet. The PLC control cabinet will issue a corresponding alarm to indicate that the bearing body 3 is damaged.

[0022] The assembly rod 4 includes a fixing rod 401 and a sleeve 402. The fixing rod 401 has multiple fixing holes 403. The sleeve 402 is fitted over the outside of the fixing rod 401, and a fixing bolt 404 is mounted on the sleeve 402, connecting to the fixing holes 403. The fixing rod 401 and sleeve 402 of this invention constitute a telescopic rod, enabling the proximity switch 10 mounted on the assembly rod 4 to be adjusted in position and height, resulting in high device flexibility.

[0023] An adjusting bolt 11 is provided on the lower outer wall of the sleeve 402. The mounting sleeve 7 has a mating hole adapted to the adjusting bolt 11. The movable rod 8 has multiple adjusting holes 12, and the adjusting bolt 11 is connected to each adjusting hole 12. The movable rod 8 of this invention can move within the mounting sleeve 7, thereby making the distance between the sensing surface of the proximity switch 10 and the sensing iron plate 6 adjustable. Specifically, this is achieved by moving the movable rod 8 and then connecting the adjusting bolt 11 to the corresponding adjusting hole 12.

[0024] The proximity switch 10 has a connecting sleeve 13 on its top, which is sleeved onto one end of the movable rod 8. The connecting sleeve 13 is provided with a fastening bolt 14, which is connected to the movable rod 8. This arrangement allows the proximity switch 10 to be quickly assembled and disassembled.

[0025] Example 2

[0026] according to Figure 1-4 As shown, this embodiment proposes a mechanical roller bearing damage detection device, including bearing bodies 3 disposed at both ends of the central shaft 2 of the mechanical roller 1. A set of bearing bodies 3 is provided with an assembly rod 4 on one side of the inner end face. The assembly rod 4 is provided with an assembly bolt 5. The assembly rod 4 is connected to the assembly hole on the inner end face of the set of bearing bodies 3 through the assembly bolt 5. A sensing iron plate 6 is provided on the end face of the mechanical roller 1 near the assembly rod 4. A through groove is provided at the lower end of the assembly rod 4. An installation sleeve 7 is provided in the through groove. A movable rod 8 is detachably installed in the installation sleeve 7. Each movable rod 8 is provided with a scale 9. A proximity switch 10 is provided below the end of the movable rod 8 near the sensing iron plate 6. The proximity switch 10 is connected to one end of the movable rod 8, and the wire of the proximity switch 10 is electrically connected to the PLC control cabinet.

[0027] The assembly rod 4 includes a fixing rod 401 and a sleeve 402. The fixing rod 401 is provided with fixing holes 403. There are multiple fixing holes 403. The sleeve 402 is sleeved on the outside of the fixing rod 401. The sleeve 402 is provided with fixing bolts 404. The fixing bolts 404 are connected to the fixing holes 403.

[0028] The lower end of the sleeve 402 is provided with a through threaded hole 15, the position of which is adapted to the position of the wire of the proximity switch 10, and a conduit 16 is connected inside the through threaded hole 15. The bottom of the mounting sleeve 7 is provided with a support base 17, and multiple support bases 17 are provided, each with a through hole adapted to the diameter of the conduit 16. This invention, by providing a through threaded hole 15 at the lower end of the sleeve 402 and controlling the position of the through threaded hole 15 to be adapted to the position of the wire of the proximity switch 10, allows the conduit 16 to be installed inside the through threaded hole 15, while the wire of the proximity switch 10 can be led out from the conduit 16, thus protecting the wire from sagging and affecting the normal operation of the mechanical roller 1.

[0029] This invention involves setting an induction plate 6 on the end face of the mechanical roller 1, installing an assembly rod 4 on the inner end face of the bearing body 3, and detachably installing a movable rod 8 in the mounting sleeve 7 at the lower end of the assembly rod 4. A proximity switch 10 adapted to the induction plate 6 is installed at one end of the movable rod 8. The proximity switch 10 enables real-time sensing and monitoring of the rotation speed of the induction plate 6, thereby monitoring the operating status of the bearing body 3 and determining whether the bearing body 3 has been damaged. The monitoring process can be carried out synchronously and in real-time while the mechanical roller 1 is running, which is highly convenient and can play a role in protecting the stable operation of the mechanical roller 1.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A mechanical roller bearing damage detection device, comprising bearing bodies (3) disposed at both ends of a central shaft (2) of a mechanical roller (1), characterized in that: A mounting rod (4) is provided on one side of the inner end face of a set of bearing bodies (3). The mounting rod (4) is provided with mounting bolts (5). The mounting rod (4) is connected to the mounting hole on the inner end face of the set of bearing bodies (3) through the mounting bolts (5). A sensing iron plate (6) is provided on the end face of the mechanical roller (1) near the mounting rod (4). A through groove is provided at the lower end of the mounting rod (4). An installation sleeve (7) is provided in the through groove. A movable rod (8) is detachably installed in the installation sleeve (7). A scale (9) is provided on each movable rod (8). A proximity switch (10) is provided below the end of the movable rod (8) near the sensing iron plate (6). The proximity switch (10) is connected to one end of the movable rod (8), and the wire of the proximity switch (10) is electrically connected to the PLC control cabinet.

2. The mechanical roller bearing damage detection device according to claim 1, characterized in that: The assembly rod (4) includes a fixing rod (401) and a sleeve (402). The fixing rod (401) is provided with fixing holes (403), and there are multiple fixing holes (403). The sleeve (402) is sleeved on the outside of the fixing rod (401). The sleeve (402) is provided with fixing bolts (404), and the fixing bolts (404) are connected to the fixing holes (403).

3. The mechanical roller bearing damage detection device according to claim 2, characterized in that: The lower end of the sleeve (402) is provided with an adjusting bolt (11), the mounting sleeve (7) is provided with a mating hole that matches the adjusting bolt (11), the movable rod (8) is provided with an adjusting hole (12), there are multiple adjusting holes (12), and the adjusting bolt (11) is connected to the adjusting hole (12).

4. The mechanical roller bearing damage detection device according to claim 1, characterized in that: The proximity switch (10) is provided with a connecting sleeve (13) at the top. The connecting sleeve (13) is sleeved with one end of the movable rod (8). The connecting sleeve (13) is provided with a fastening bolt (14), and the fastening bolt (14) is connected to the movable rod (8).

5. The mechanical roller bearing damage detection device according to claim 2, characterized in that: The lower end of the sleeve (402) is provided with a through threaded hole (15), the position of the through threaded hole (15) is adapted to the position of the wire of the proximity switch (10), and a wire tube (16) is connected inside the through threaded hole (15).

6. The mechanical roller bearing damage detection device according to claim 5, characterized in that: The mounting sleeve (7) has a support base (17) at the bottom. There are multiple support bases (17), and each of the multiple support bases (17) has a through hole that matches the diameter of the conduit (16).

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