Connector positioning detection tool

By introducing an automated inspection system with upper and lower inspection cameras into connector production, combined with a translation mechanism and positioning device, the problem of low efficiency in manual visual inspection is solved, and efficient and stable pin inspection is achieved.

CN224303587UActive Publication Date: 2026-05-29KUNSHAN NUOFENG PRECISION PARTS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KUNSHAN NUOFENG PRECISION PARTS CO LTD
Filing Date
2025-06-17
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

In current connector production, pin inspection relies on manual visual operations, resulting in low efficiency, high labor intensity, high cost, and unstable quality.

Method used

The system employs an upper and lower detection camera combined with a translation mechanism, using clamping blocks and fixing blocks to position the housing, and utilizes the positioning area on the carrier for automated detection, thereby improving detection accuracy and efficiency.

Benefits of technology

It enables automated testing of connector pins, improving testing efficiency and quality, reducing labor costs, and ensuring the stability and consistency of testing.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224303587U_ABST
    Figure CN224303587U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of connector positioning detection tool, including upper detection camera, lower detection camera, carrier and the translation mechanism of driving carrier horizontal movement, upper detection camera is located above carrier, lower detection camera is located below carrier, translation mechanism, upper detection camera and lower detection camera are all installed in workbench;Carrier is equipped with several positioning areas for positioning connector, positioning area is arranged along the length direction of carrier, connector includes shell and the pin of being installed in the inside of shell, pin protrudes from the outside of connector, the side of pin protruding from connector is defined as front direction.The utility model is positioned to shell by pressing block and fixed block, detects pin using upper detection camera and lower detection camera, to improve the degree of automation of detection, improve detection efficiency and detection quality.
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Description

Technical Field

[0001] This utility model belongs to the field of connector testing technology, and in particular relates to a connector positioning and testing fixture. Background Technology

[0002] Connectors typically have pins that are used to connect other components in a circuit, enabling current to be transmitted or signals to be passed between different devices. They come in a wide variety of types and applications and play a vital role in electronics, power, communications, and various other devices.

[0003] Currently, connectors are typically produced in batches, and the appearance inspection of the pins largely relies on traditional manual visual inspection. This inspection method is not only inefficient, labor-intensive, and costly, but also produces inconsistent quality. Utility Model Content

[0004] The main technical problem solved by this utility model is to provide a connector positioning and testing fixture, which positions the housing by clamping blocks and fixing blocks, and uses upper and lower testing cameras to test the pins, thereby improving the automation level, efficiency and quality of testing.

[0005] To solve the above-mentioned technical problems, the present invention adopts a technical solution as follows: a connector positioning and detection fixture, including an upper detection camera, a lower detection camera, a carrier, and a translation mechanism for driving the carrier to move horizontally. The upper detection camera is located above the carrier, and the lower detection camera is located below the carrier. The translation mechanism, the upper detection camera, and the lower detection camera are all mounted on a worktable.

[0006] The carrier is provided with several positioning areas for positioning the connector. The positioning areas are arranged along the length of the carrier. The connector includes a housing and pins installed inside the housing. The pins protrude from the outside of the connector. The side of the pin protruding from the connector is defined as the front. The left and right sides of the positioning areas are respectively provided with fixing blocks and clamping blocks. The fixing blocks are fixed to the carrier, and the clamping blocks are fixed to the mounting base. The mounting base is connected to the push rod of the clamping cylinder. The clamping cylinder is fixed to the carrier. The clamping cylinder drives the clamping blocks to approach the housing. The housing is positioned by the clamping blocks and fixing blocks. The pins are detected by the upper detection camera and the lower detection camera, thereby improving the automation level of the detection, improving the detection efficiency and detection quality.

[0007] The positioning area is provided with a movable block and a limiting block on the front and rear sides, respectively. The limiting block is fixed to the carrier, and the movable block is installed on the sliding seat. The sliding seat is connected to the push rod of the limiting cylinder. The limiting cylinder is fixed to the carrier. After the product is placed in the positioning area, the limiting cylinder first pushes the movable block close to the housing to limit the housing in the front and rear direction. During the test, the limiting cylinder retracts and the movable block resets to avoid affecting the detection camera's detection of the pins.

[0008] Furthermore, the left and right sides of the housing are provided with arc surfaces, and both the fixing block and the clamping block are provided with arc-shaped grooves that match the arc surfaces, thereby making the positioning of the housing more stable.

[0009] Furthermore, the upper surface of the carrier is provided with left and right guide rails arranged in the left-right direction, and the mounting base is provided with a first groove that matches the left and right guide rails.

[0010] Furthermore, the upper surface of the carrier is provided with front and rear guide rails arranged along the front-rear direction, and the sliding seat is provided with a second groove that matches the front and rear guide rails.

[0011] Furthermore, the translation mechanism includes a translation drive motor and a translation lead screw. The translation drive motor is fixed to the carrier, and the output shaft of the translation drive motor is connected to the translation lead screw. The translation lead screw is threadedly connected to the carrier. The translation drive motor drives the lead screw to rotate, and the lead screw drives the carrier to move, thereby moving the pins of several connectors between the upper detection camera and the lower detection camera for detection.

[0012] Furthermore, the upper detection camera is mounted on the upper mounting bracket, which is fixed to the worktable, and the lower detection camera is mounted on the lower mounting bracket, which is fixed to the worktable.

[0013] Furthermore, the vehicle is equipped with a detection port that matches the lower detection camera.

[0014] Furthermore, the workbench is provided with a clearance corresponding to the lower detection camera.

[0015] The beneficial effects of this utility model are at least as follows:

[0016] The carrier of this utility model is provided with several positioning areas for positioning connectors. The positioning areas are arranged along the length of the carrier. The left and right sides of the positioning areas are respectively provided with fixing blocks and clamping blocks. The fixing blocks are fixed to the carrier, and the clamping blocks are fixed to the mounting base. The mounting base is connected to the push rod of the clamping cylinder. The clamping cylinder is fixed to the carrier. The clamping cylinder drives the clamping blocks to approach the housing. The housing is positioned by the clamping blocks and fixing blocks. The pins are detected by the upper detection camera and the lower detection camera, thereby improving the automation level of detection, improving detection efficiency and detection quality.

[0017] The positioning area of ​​this utility model is provided with a movable block and a limiting block on the front and rear sides respectively. The limiting block is fixed to the carrier, and the movable block is installed on the sliding seat. The sliding seat is connected to the push rod of the limiting cylinder. The limiting cylinder is fixed to the carrier. After the product is placed in the positioning area, the limiting cylinder first pushes the movable block close to the shell to limit the shell in the front and rear direction. During the test, the limiting cylinder retracts and the movable block resets to avoid affecting the detection camera to detect the pins.

[0018] The shell of this utility model has arc surfaces on the left and right sides, and both the fixing block and the clamping block have arc grooves that match the arc surfaces, so as to make the positioning of the shell more stable.

[0019] The translation mechanism of this utility model includes a translation drive motor and a translation lead screw. The translation drive motor is fixed to the carrier, and the output shaft of the translation drive motor is connected to the translation lead screw. The translation lead screw is threadedly connected to the carrier. The translation drive motor drives the lead screw to rotate, and the lead screw drives the carrier to move, thereby moving the pins of several connectors between the upper detection camera and the lower detection camera for detection. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a structural schematic diagram of the vehicle of this utility model;

[0022] Figure 3 This is the utility model Figure 2 A magnified view of point A;

[0023] Figure 4 This is the utility model Figure 2 A magnified view of point B;

[0024] Figure 5 This is a cross-sectional view of the present invention;

[0025] The parts in the attached diagram are labeled as follows:

[0026] 1. Upper inspection camera; 11. Upper mounting bracket; 2. Lower inspection camera; 21. Lower mounting bracket; 3. Carrier; 31. Left and right guide rails; 32. Front and rear guide rails; 33. Inspection port; 4. Worktable; 41. Clearance opening; 51. Housing; 511. Curved surface; 52. Pin; 61. Fixing block; 611. Arc groove; 62. Clamping block; 63. Mounting seat; 64. Clamping cylinder; 65. Movable block; 66. Limiting block; 67. Sliding seat; 68. Limiting cylinder; 71. Translation drive motor. Detailed Implementation

[0027] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0028] Example: A connector positioning and detection fixture, such as Figure 1 As shown, it includes an upper detection camera 1, a lower detection camera 2, a carrier 3, and a translation mechanism for driving the carrier 3 to move horizontally. The upper detection camera 1 is located above the carrier 3, and the lower detection camera 2 is located below the carrier 3. The translation mechanism, the upper detection camera 1, and the lower detection camera 2 are all mounted on the worktable 4.

[0029] The carrier 3 is provided with a plurality of positioning areas for positioning the connector. These positioning areas are arranged along the length of the carrier 3. The connector includes a housing 51 and pins 52 installed inside the housing 51. The pins 52 protrude outwards from the outside of the connector. The side of the pins 52 protruding from the connector is defined as the front. Figure 2 He Ru Figure 3 As shown, a fixing block 61 and a pressing block 62 are respectively provided on the left and right sides of the positioning area. The fixing block 61 is fixed to the carrier 3, and the pressing block 62 is fixed to the mounting base 63. The mounting base 63 is connected to the push rod of the pressing cylinder 64, and the pressing cylinder 64 is fixed to the carrier 3.

[0030] The positioning area is provided with a movable block 65 and a limiting block 66 on the front and rear sides, respectively. The limiting block 66 is fixed to the carrier 3, the movable block 65 is installed on the sliding seat 67, the sliding seat 67 is connected to the push rod of the limiting cylinder 68, and the limiting cylinder 68 is fixed to the carrier 3.

[0031] The left and right sides of the housing 51 are provided with arc surfaces 511, and both the fixing block 61 and the clamping block 62 are provided with arc grooves 611 that match the arc surfaces 511.

[0032] like Figure 4 As shown, the upper surface of the carrier 3 is provided with left and right guide rails 31 arranged in the left and right direction, and the mounting base 63 is provided with a first groove that matches the left and right guide rails 31.

[0033] The upper surface of the carrier is provided with front and rear guide rails 32 arranged along the front and rear direction, and the sliding seat 67 is provided with a second groove that matches the front and rear guide rails 32.

[0034] The translation mechanism includes a translation drive motor 71 and a translation lead screw. The translation drive motor 71 is fixed to the carrier 3, and the output shaft of the translation drive motor 71 is connected to the translation lead screw. The translation lead screw is threadedly connected to the carrier 3.

[0035] The upper detection camera 1 is mounted on the upper mounting bracket 11, which is fixed to the worktable 4. The lower detection camera 2 is mounted on the lower mounting bracket 21, which is fixed to the worktable 4.

[0036] like Figure 5 As shown, the carrier 3 is provided with a detection port 33 that matches the lower detection camera 2.

[0037] The workbench 4 is provided with a clearance opening 41 corresponding to the lower detection camera 2.

[0038] In practice, the limiting cylinder, the pressing cylinder, the translation drive motor, the upper detection camera, and the lower detection camera are all electrically connected to the controller.

[0039] The working principle of this utility model is as follows: Several connectors are placed in the positioning area of ​​the carrier plate. The limiting cylinder first pushes the movable block close to the housing to limit the housing in the front and back direction. The clamping cylinder drives the clamping block close to the housing. The housing is positioned by the clamping block and the fixing block. During the test, the limiting cylinder retracts, the movable block resets, the translation drive motor drives the lead screw to rotate, and the lead screw drives the carrier to move, thereby moving the pins of several connectors between the upper and lower detection cameras for testing, thereby improving the automation level of the test, improving the test efficiency and test quality.

[0040] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A connector positioning and testing fixture, characterized in that: It includes an upper detection camera (1), a lower detection camera (2), a carrier (3), and a translation mechanism for driving the carrier to move horizontally. The upper detection camera is located above the carrier, and the lower detection camera is located below the carrier. The translation mechanism, the upper detection camera, and the lower detection camera are all mounted on a worktable (4). The carrier is provided with several positioning areas for positioning the connector. The positioning areas are arranged along the length of the carrier. The connector includes a housing (51) and pins (52) installed inside the housing. The pins protrude outward from the outside of the connector. The side of the pin protruding from the connector is defined as the front. The left and right sides of the positioning area are respectively provided with a fixing block (61) and a clamping block (62). The fixing block is fixed to the carrier. The clamping block is fixed to the mounting base (63). The mounting base is connected to the push rod of the clamping cylinder (64). The clamping cylinder is fixed to the carrier. The positioning area is provided with a movable block (65) and a limiting block (66) on the front and rear sides respectively. The limiting block is fixed to the carrier, the movable block is installed on the sliding seat (67), the sliding seat is connected to the push rod of the limiting cylinder (68), and the limiting cylinder is fixed to the carrier.

2. The connector positioning and testing fixture according to claim 1, characterized in that: The left and right sides of the housing are provided with arc surfaces (511), and both the fixing block and the clamping block are provided with arc grooves (611) that match the arc surfaces.

3. The connector positioning and testing fixture according to claim 1, characterized in that: The upper surface of the vehicle is provided with left and right guide rails (31) arranged in the left and right direction, and the mounting base is provided with a first groove that matches the left and right guide rails.

4. The connector positioning and testing fixture according to claim 1, characterized in that: The upper surface of the carrier is provided with front and rear guide rails (32) arranged along the front and rear direction, and the sliding seat is provided with a second groove that matches the front and rear guide rails.

5. The connector positioning and testing fixture according to claim 1, characterized in that: The translation mechanism includes a translation drive motor (71) and a translation lead screw. The translation drive motor is fixed to the carrier, and the output shaft of the translation drive motor is connected to the translation lead screw. The translation lead screw is threadedly connected to the carrier.

6. The connector positioning and testing fixture according to claim 1, characterized in that: The upper detection camera is mounted on the upper mounting bracket (11), which is fixed to the worktable. The lower detection camera is mounted on the lower mounting bracket (21), which is fixed to the worktable.

7. The connector positioning and testing fixture according to claim 1, characterized in that: The vehicle is equipped with a detection port (33) that matches the lower detection camera.

8. The connector positioning and testing fixture according to claim 1, characterized in that: The workbench is provided with a clearance opening (41) corresponding to the lower detection camera.