Power switch housing structure
By using a one-piece molded top cover and base design, combined with honeycomb stabilizing layer, raised blocks and anti-slip texture, the problem of easy detachment and slippage of the power switch housing is solved, achieving higher connection stability and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINMEI POWER TECH (DONGGUAN) CO LTD
- Filing Date
- 2025-07-23
- Publication Date
- 2026-05-29
AI Technical Summary
The housing of existing power toggle switches is prone to falling off or slipping due to frequent use, which increases maintenance procedures and reduces work efficiency.
The design features a one-piece molded top cover and base, combined with a honeycomb stabilizing layer, raised blocks, ring-shaped colloids, and anti-slip textures to enhance connection stability and friction. The interlocking blocks create a physical lock, dispersing stress and increasing friction.
It effectively prevents the outer shell from loosening and slipping, improves connection stability and production efficiency, simplifies the assembly process, and enhances the overall structure's impact and bending resistance.
Smart Images

Figure CN224304584U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power supply housing technology, and in particular to a power switch housing structure. Background Technology
[0002] A power toggle switch housing refers to the external structure used to enclose and protect the internal components of a power toggle switch. This housing not only provides physical protection for the internal electronic components but also ensures operational safety and reliability.
[0003] Most existing power toggle switch housings use a socket-type connection to install the housing to the corresponding component, and then fix the two by screws or adhesive. Although this connection method is quick, when the frequency of use exceeds the stress that the screws or adhesive can withstand, the housing may fall off or slip. When this happens, it is necessary to disassemble the housing, reapply adhesive, or replace the housing for repair, which increases the process and reduces work efficiency. To address these issues, the inventor has proposed a power toggle switch housing structure to solve the aforementioned technical problems. Utility Model Content
[0004] To overcome the shortcomings mentioned above, this utility model aims to provide a technical solution that can solve the aforementioned problems.
[0005] A power toggle switch housing structure includes a top cover and a base, which are integrally formed. Both the top cover and the base have an internal cavity for accommodating installation. The internal cavity of the top cover has a protruding locking block. The surface of the locking block is connected to a honeycomb stabilizing layer for increasing connection stability. The surface of the honeycomb stabilizing layer has cylindrical protrusions. The highest point of the protrusions is higher than the plane of the honeycomb stabilizing layer. The outer side of the base has several anti-slip grooves to increase friction.
[0006] The locking blocks have a protruding structure that allows them to be embedded into the corresponding positions during installation, creating a physical locking effect and effectively preventing loosening due to vibration or external force. The advantage of the honeycomb stabilizing layer is that its honeycomb structure can disperse stress and increase surface friction, making the connection more secure and reliable. The protrusions are higher than the plane of the honeycomb stabilizing layer, increasing the contact area and pressure between the protrusions and the corresponding components, further enhancing the tightness and stability of the connection. Holes are made on the connection surface of the corresponding components to match the protrusions, which can achieve a locking effect, increase connection stability, effectively resist local stress concentration, and avoid slippage or unstable connection.
[0007] Furthermore, the honeycomb stabilizing layer is arranged in a honeycomb structure and is formed by hot pressing. The protrusions are arranged in a cross pattern on the surface of the honeycomb stabilizing layer, with one end abutting against the surface of the locking block. The honeycomb structure, with its inherent geometry, can provide high strength while maintaining a relatively light weight. The hot pressing process makes the honeycomb structure more robust and can effectively resist external impacts and vibrations. The cross-shaped protrusions can provide support in different directions, optimize the stress distribution, enhance the overall rigidity and bending resistance of the structure, and increase the stability of the connection.
[0008] Furthermore, the top cover and the base have a stepped structure, with the diameter of the top cover being smaller than that of the base. An annular colloid is provided at the joint between the top cover and the base, with the inner surface of the annular colloid abutting against the outer surface of the top cover and the bottom of the annular colloid abutting against the top of the base. The elastic cushioning effect of the annular colloid absorbs vibration errors, improving the overall structural stability. By absorbing external vibrations and impacts, it prevents loosening of connections due to vibration. The stepped structure combined with the annular colloid design simplifies the assembly process; during installation, the annular colloid is simply slipped onto the outside of the top cover, reducing manual adjustment and alignment time, and improving production efficiency and product consistency.
[0009] Furthermore, both the top cover and the base are circular structures. The top of the top cover has several tubular stripes to increase friction. The tubular stripes are arranged linearly on the top of the top cover, and the spacing between two adjacent tubular stripes is equidistant. The tubular stripes increase the coefficient of friction between the fingers and the contact surface of the top cover, making it easier for the user to grip when rotating or removing the top cover and reducing the possibility of slippage. When the hands are wet or gloves are worn, the tubular stripes can provide additional contact area, thereby increasing friction and providing a uniform pressure distribution, which facilitates the dispersion of force.
[0010] Furthermore, the inner cavity of the base is provided with several pressure blocks for increasing friction. The pressure blocks are in the shape of raised arcs and are linearly arranged on the surface of the inner cavity. The spacing between two adjacent pressure blocks is equidistant. When the raised arc-shaped pressure blocks contact the internal mounting bracket, they can provide local elastic pressure and friction, preventing displacement due to vibration or impact during use. The equidistant arrangement of the pressure blocks makes the base more evenly stressed, avoiding excessive local pressure that could lead to deformation or damage. In addition, the raised arc-shaped pressure blocks increase the surface contact points of the inner cavity, thereby increasing friction and reducing the occurrence of slippage.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] 1. The protruding locking blocks can be embedded into the corresponding positions during installation to form a physical locking effect, effectively preventing loosening caused by vibration or external force. If the outer shell falls off or slips, the physical locking effect formed by the embedded locking blocks can also help to continue using the device.
[0013] 2. The advantage of adding a honeycomb stabilizing layer is that its honeycomb structure can disperse stress and increase surface friction, making the connection more secure and reliable. The raised blocks are higher than the honeycomb stabilizing layer plane, increasing the contact area and pressure with the corresponding components, further enhancing the tightness and stability of the connection. Holes that match the raised blocks are opened on the connection surface of the corresponding components, which can achieve a snap-fit effect, increase connection stability, effectively resist local stress concentration, and avoid slippage or unstable connection.
[0014] 3. By providing several anti-slip grooves on the outer side of the base to increase friction, this feature can reduce slippage caused by the smoothness of the material itself. The equidistant anti-slip grooves increase the coefficient of friction between the fingers and the base, making it easier for users to grip when rotating or removing the top cover and reducing the possibility of slippage. Attached Figure Description
[0015] Figure 1 This is a front view of the housing structure of a power toggle switch;
[0016] Figure 2 This is a cross-sectional view of the housing structure of a power toggle switch.
[0017] Figure 3 This is a top view of the housing structure of a power toggle switch;
[0018] Figure 4 This is a bottom view of the housing structure of a power toggle switch;
[0019] In the diagram: Top cover-1, Base-2, Inner cavity-3, Locking block-4, Honeycomb stabilizing layer-5, Raised block-6, Annular colloid-7, Tubular stripe-8, Pressing block-9, Anti-slip texture-10. Detailed Implementation
[0020] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0021] For this embodiment, please refer to Figures 1-4The specific implementation of the power switch housing structure includes a top cover 1 and a base 2. The top cover 1 and the base 2 are integrally formed. The top cover 1 and the base 2 are both provided with an inner cavity 3 for auxiliary installation. The inner cavity 3 of the top cover 1 is provided with a protruding block 4. The surface of the block 4 is connected with a honeycomb stabilizing layer 5 for increasing connection stability. The surface of the honeycomb stabilizing layer 5 is provided with a cylindrical protrusion 6. The highest point of the protrusion 6 is higher than the plane of the honeycomb stabilizing layer 5. The outer side of the base 2 is provided with several anti-slip textures 10 for increasing friction.
[0022] The locking block 4 has a protruding structure that can be embedded into the corresponding position during installation to form a physical locking effect, effectively preventing loosening caused by vibration or external force. The advantage of the honeycomb stabilizing layer 5 is that its honeycomb structure can disperse stress and increase surface friction, making the connection more secure and reliable. The protruding block 6 is higher than the plane of the honeycomb stabilizing layer 5, increasing the contact area and pressure between it and the corresponding component, further enhancing the tightness and stability of the connection. Holes are opened on the connection surface of the corresponding component to match the protruding block 6, which can achieve a locking effect, increase connection stability, effectively resist local stress concentration, and avoid slippage or unstable connection.
[0023] The honeycomb stabilizing layer 5 is arranged in a honeycomb structure and is formed by hot pressing. The protrusions 6 are arranged in a cross shape on the surface of the honeycomb stabilizing layer 5, with one end abutting against the surface of the locking block 4. The honeycomb structure, with its own geometry, can provide high strength while maintaining a light weight. The hot pressing process makes the honeycomb structure more robust and can effectively resist external impacts and vibrations. The cross-shaped protrusions 6 can provide support in different directions, optimize the stress distribution, enhance the overall rigidity and bending resistance of the structure, and increase the stability of the connection.
[0024] The top cover 1 and the base 2 are in a stepped structure, with the diameter of the top cover 1 being smaller than that of the base 2. An annular colloid 7 is provided at the joint between the top cover 1 and the base 2. The inner surface of the annular colloid 7 abuts against the outer side of the top cover 1, and the bottom of the annular colloid 7 abuts against the top of the base 2. The elastic buffering effect of the annular colloid 7 can absorb vibration errors and improve the stability of the overall structure. By absorbing vibrations and impacts from the outside, it prevents the connection from loosening due to vibration. The stepped structure combined with the design of the annular colloid 7 simplifies the assembly process. During installation, the annular colloid 7 can be simply fitted onto the outside of the top cover 1, reducing manual adjustment and alignment time, and improving production efficiency and product consistency.
[0025] Both the top cover 1 and the base 2 are circular structures. The top of the top cover 1 is provided with several tubular stripes 8 to increase friction. The tubular stripes 8 are arranged linearly on the top of the top cover 1, and the spacing between two adjacent tubular stripes 8 is equidistant. The tubular stripes 8 increase the coefficient of friction between the fingers and the contact surface of the top cover 1, making it easier for the user to grip when rotating or disassembling the top cover and reducing the possibility of slippage. When the hands are wet or gloves are worn, the tubular stripes 8 can provide additional contact area, thereby increasing friction and providing a uniform pressure distribution, which facilitates the dispersion of force.
[0026] The inner cavity 3 of the base 2 is provided with several pressure blocks 9 for increasing friction. The pressure blocks 9 are in the shape of raised arcs and are linearly arranged on the surface of the inner cavity 3. The spacing between two adjacent pressure blocks 9 is equidistant. When the raised arc-shaped pressure blocks 9 come into contact with the internal mounting bracket, they can provide local elastic pressure and friction, preventing displacement due to vibration or impact during use. The equidistant arrangement of the pressure blocks 9 makes the base 2 more evenly stressed, avoiding excessive local pressure that could lead to deformation or damage. In addition, the raised arc-shaped pressure blocks 9 can increase the surface contact points of the inner cavity 3, thereby increasing friction and reducing the occurrence of slippage.
[0027] The key design features of this invention are: the use of a protruding locking block 4, which can be embedded into the corresponding position during installation to form a physical locking effect, effectively preventing loosening caused by vibration or external force. When the outer shell falls off or slips, the physical locking effect formed by the embedded locking block 4 can also assist in continued use. Combined with the raised arc-shaped pressure block 9, the locking block 4 locks and the pressure block 9 presses together, dispersing the force and reducing slippage after delamination.
[0028] The advantage of adding a honeycomb stabilizing layer 5 is that its honeycomb structure can disperse stress and increase surface friction, making the connection more robust and reliable. The protrusion 6 is higher than the plane of the honeycomb stabilizing layer 5, increasing the contact area and pressure with the corresponding component, further enhancing the tightness and stability of the connection. Holes are opened on the connection surface of the corresponding component to match the protrusion 6, which can achieve a snap-fit effect, increase connection stability, effectively resist local stress concentration, and avoid slippage or unstable connection.
[0029] In addition, several anti-slip textures 10 are provided on the outer side of the base 2 to increase friction. This feature can reduce slippage caused by the smoothness of the material itself. The anti-slip textures 10, which are set at equal intervals, increase the coefficient of friction between the fingers and the contact surface of the base 2, making it easier for users to grip when rotating or removing the top cover and reducing the possibility of slippage.
[0030] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, various simple deductions or substitutions can be made without departing from the concept of the present invention, and all such modifications and substitutions should be considered within the scope of protection of the present invention.
Claims
1. A power toggle switch housing structure, comprising a top cover and a base, characterized in that: The top cover and the base are integrally formed. Both the top cover and the base have an internal cavity for accommodating installation. The top cover has a protruding locking block in the accommodating cavity. The surface of the locking block is connected to a honeycomb stabilizing layer to increase connection stability. The surface of the honeycomb stabilizing layer has cylindrical protrusions. The highest point of the protrusions is higher than the plane of the honeycomb stabilizing layer. The outer side of the base has several anti-slip grooves to increase friction.
2. The housing structure of a power toggle switch according to claim 1, characterized in that: The honeycomb stabilizing layer is arranged in a honeycomb structure and is formed by hot pressing. The protrusions are arranged in a cross shape on the surface of the honeycomb stabilizing layer, and one end of the protrusions abuts against the surface of the card block.
3. The housing structure of a power toggle switch according to claim 2, characterized in that: The top cover and the base are in a stepped structure. The diameter of the top cover is smaller than that of the base. An annular colloid is provided at the joint between the top cover and the base. The inner surface of the annular colloid abuts against the outer side of the top cover, and the bottom of the annular colloid abuts against the top of the base.
4. The housing structure of a power toggle switch according to any one of claims 1-3, characterized in that: Both the top cover and the base are circular structures. The top of the top cover has several tubular stripes to increase friction. The tubular stripes are arranged linearly on the top of the top cover, and the spacing between two adjacent tubular stripes is equidistant.
5. The housing structure of a power toggle switch according to any one of claims 1-3, characterized in that: The inner cavity of the base is provided with several pressure blocks for increasing friction. The pressure blocks are in the shape of raised arcs and are arranged linearly on the surface of the inner cavity. The spacing between two adjacent pressure blocks is equidistant.