A high pressure connection
By designing high-voltage connectors and utilizing measures such as insulating shells, pin assemblies, and insulating adhesive, the problem of large space occupation when bending high-voltage cables has been solved, enabling reliable connection and safe operation in narrow spaces and avoiding the risks of leakage and short circuits.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENGPRIS TECHNOLOGY (WUXI) CO LTD
- Filing Date
- 2025-07-14
- Publication Date
- 2026-05-29
AI Technical Summary
High-voltage cables take up a lot of space when bent, making them difficult to lay and connect in narrow places, and they also pose risks of leakage and short circuit.
Design a high-voltage connector including an insulating shell, a pin assembly, and a pin assembly. The high-voltage cable is reliably connected to the high-voltage equipment through the through holes and chambers of the insulating shell, and multiple insulation and protection are provided by combining insulating adhesive and a flexible cable sheath.
This reduces the space requirements when bending high-voltage cables, improves space utilization, prevents leakage and short circuits, and ensures the safe and stable operation of the power system and the stable transmission of current.
Smart Images

Figure CN224304953U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of high-voltage cable connection technology, and in particular to a high-voltage connector. Background Technology
[0002] In power transmission and distribution systems, power cables are a particularly critical transmission medium; among them, high-voltage cables are a type of power cable with unique performance characteristics and application scenarios. High-voltage cables are specifically designed to transmit voltages above 1KV and are mainly used in the main power transmission lines. They bear the important task of efficiently and stably transmitting electrical energy from power plants or large substations to various areas, and are a key link in ensuring the normal operation of the entire power system and the reliable supply of power. However, the laying of high-voltage cables often requires adjustments based on actual conditions, which inevitably involves bending along the way. Furthermore, when connecting high-voltage cables to high-voltage equipment, bending operations are often necessary according to the interface location and installation requirements of the equipment to ensure the safety and reliability of the connection.
[0003] However, bending high-voltage cables is not arbitrary and requires consideration of numerous technical factors and limitations, the most critical of which is the bending radius. High-voltage cables typically consist of multiple conductors, insulation layers, shielding layers, and sheathing layers. If the bending radius is too small, the conductors will be subjected to excessive stretching and compression, leading to insulation damage and shielding failure. This affects cable performance, reduces insulation resistance, increases the risk of leakage, and may even cause serious accidents such as short circuits, threatening the safe and stable operation of the power system. According to industry standards and practical engineering experience, the minimum bending radius of a cable is typically 15-20 times its diameter. However, due to the large diameter of high-voltage cables, a significant amount of space is required when bending them to meet the minimum bending radius requirement. For example, a high-voltage cable with a diameter of 20 centimeters has a minimum bending radius of 3 meters when calculated by multiplying by 15. This means that at least 3 meters of space needs to be reserved when bending the cable. This poses a great challenge in some spaces with limited space, such as narrow tunnels or inside buildings. It not only increases the difficulty and cost of cable laying or connecting to high-voltage equipment, but may also affect the progress and quality of the entire project.
[0004] This utility model provides a high-voltage connector to solve the problem of large space occupation when high-voltage cables are directly bent in the prior art. Utility Model Content
[0005] The purpose of this utility model is to provide a high-voltage connector to solve the problem of large space occupation when high-voltage cables are directly bent in the prior art.
[0006] The technical solution of this utility model is: a high-voltage connector, including an insulator shell; a through hole for a high-voltage cable to pass through is provided on the side of the insulator shell; a pin assembly is provided inside the insulator shell, and the pin assembly is arranged parallel to the central axis of the insulator shell; one end of the pin assembly away from the end face of the insulator shell is connected to a conductor in the high-voltage cable, and the other end is fixedly connected to one end of a pin assembly; the other end of the pin assembly penetrates the insulator shell and is used to insert into high-voltage equipment, so that the high-voltage cable is connected to the high-voltage equipment.
[0007] Preferably, the interior of the insulator housing is provided with a chamber for accommodating the high-voltage cable; the pin assembly is disposed between the insulator housing and the chamber; the high-voltage cable passes through the through hole and enters the interior of the chamber; the conductor in the high-voltage cable passes through the chamber and connects to the pin assembly.
[0008] Preferably, the space between the chamber and the insulator shell is filled with insulating adhesive.
[0009] Preferably, it also includes a cable sheath; the cable sheath is fitted onto the high-voltage cable, and one end of the cable sheath passes through the through hole together with the high-voltage cable.
[0010] Preferably, the cable sheath is made of an elastic material.
[0011] Preferably, the insulating shell includes an insulating shell side plate, an insulating shell bottom plate, and an insulating shell cover plate; the insulating shell cover plate is composed of a thermally conductive insulating medium layer;
[0012] The through hole is provided on the side plate of the insulating housing; the pin assembly is provided between the cover plate of the insulating housing and the chamber.
[0013] Preferably, the pin assembly includes at least two pins; the pin assembly includes the same number of pins as the pins, and each pin is independently fixedly connected to a pin.
[0014] Compared with the prior art, the advantages of this utility model are:
[0015] (1) The present invention provides a high-voltage connector that can easily realize the bending connection of high-voltage cables, greatly reducing the space occupied by high-voltage cables when bending them, improving space utilization, and is suitable for places with limited space; it solves the problem of large space occupation when directly bending high-voltage cables in the prior art; the high-voltage connector can effectively prevent the occurrence of safety accidents such as leakage and short circuit by setting multiple insulation and protection measures such as insulating shell, insulating glue and cable sheath, and ensure the safe and stable operation of the power system; at the same time, the reliable connection between the pin assembly and the high-voltage cable conductor and the pin assembly ensures the stable transmission of current and improves the reliability of the high-voltage connection. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0017] Figure 1 This is a three-dimensional structural diagram of the high-voltage connector described in this utility model;
[0018] Figure 2 This is a top view of the high-voltage connector described in this utility model;
[0019] Figure 3 This is a top view and a cross-sectional view along the AA direction of the high-voltage connector described in this utility model;
[0020] The components include: 1. Insulator shell; 11. Insulator shell side plate; 12. Insulator shell bottom plate; 13. Insulator shell cover plate; 2. High-voltage cable; 3. Through hole; 4. Pin assembly; 5. Pin assembly; 6. Chamber; 7. Insulating adhesive; 8. Cable sheath. Detailed Implementation
[0021] The present invention will be further described in detail below with reference to specific embodiments:
[0022] In the description of this utility model, it should be understood that the terms "upper", "lower", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0023] A high-voltage connector, such as Figure 1As shown, the device includes an insulator housing 1 with a through hole 3 on its side for a high-voltage cable 2 to pass through. Inside the insulator housing 1 is a pin assembly 4, with its central axis parallel to the central axis of the insulator housing 1. One end of the pin assembly 4 is connected to a conductor in the high-voltage cable 2, and the other end is fixedly connected to a pin assembly 5. The other end of the pin assembly 5 extends to the outside of the insulator housing 1 for insertion into high-voltage equipment, thus achieving a safe and reliable connection between the high-voltage cable and the high-voltage equipment. In traditional structures, the cable is directly bent at 90° and fixed with a flange, which occupies a large space. However, the high-voltage connector provided in this application has the central axis of the pin assembly 4 perpendicular to the central axis of the high-voltage cable 2. This 90° distribution greatly reduces the space occupied when bending the high-voltage cable. This high-voltage connector can easily achieve bending connections of the high-voltage cable 2 in spaces with limited space, such as narrow tunnels or inside buildings, improving space utilization.
[0024] To effectively prevent safety accidents such as leakage and short circuits, and to ensure the safe and stable operation of the power system, high-voltage connectors are also equipped with cable sheaths 8; such as Figure 2 As shown, the cable sheath 8 is tightly fitted onto the high-voltage cable 2; and one end of the cable sheath 8 passes through the through hole 3 together with the high-voltage cable 2. To ensure that the cable sheath 8 can better fit the high-voltage cable 2 and provide better protection, the cable sheath 8 is preferably made of an elastic material; furthermore, using an elastic material to make the cable sheath 8 can also better adapt to the usage requirements of high-voltage cables 2 of different specifications and shapes.
[0025] like Figure 3 As shown, the insulator housing 1 also has a chamber 6 inside for accommodating the high-voltage cable 2; a pin assembly is disposed between the insulator housing 1 and the chamber 6; the high-voltage cable 2 passes through the through hole 3 and extends into the chamber 6, and the wires in the high-voltage cable 2 are fixedly connected to the pin assembly after passing through the chamber 6. Meanwhile, to further improve the insulation performance of the high-voltage connector, insulating adhesive 7 is filled between the chamber 6 and the insulator housing 1; by filling with insulating adhesive 7, safety hazards such as leakage can be effectively prevented, ensuring the safe use of the high-voltage connector.
[0026] Furthermore, to facilitate easier and faster connection and subsequent maintenance between the high-voltage connector and the high-voltage cable 2, the insulator housing 1 adopts a split design. The insulator housing 1 includes an insulator housing side plate 11, an insulator housing bottom plate 12, and an insulator housing cover plate 13. The insulator housing cover plate 13 is composed of a thermally conductive insulating medium layer, which ensures good insulation performance and facilitates heat dissipation. The through hole 3 is provided on the insulator housing side plate 11, while the pin assembly is located between the insulator housing cover plate 13 and the chamber 6.
[0027] To meet different usage requirements, the pin assembly includes at least two pins; the pin assembly 5 includes the same number of pins as the pins; each pin is independently fixedly connected to one of the pins in the pin assembly 5. This design improves the stability and reliability of the connection and helps to ensure stable power transmission between the high-voltage cable 2 and the high-voltage equipment.
[0028] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and therefore, all changes falling within the meaning and scope of the equivalents of the claims are intended to be included within this utility model.
Claims
1. A high-voltage connector, characterized in that, The device includes an insulator shell (1); a through hole (3) is provided on the side of the insulator shell (1) for a high-voltage cable (2) to pass through; a pin assembly (4) is provided inside the insulator shell (1), and the central axis of the pin assembly (4) is parallel to the central axis of the insulator shell (1); one end of the pin assembly (4) away from the end face of the insulator shell (1) is connected to the conductor in the high-voltage cable (2), and the other end is fixedly connected to one end of the pin assembly (5); the other end of the pin assembly (5) passes through the insulator shell (1) and is used to be inserted into the high-voltage equipment so that the high-voltage cable is connected to the high-voltage equipment.
2. A high-voltage connector according to claim 1, characterized in that: The insulator housing (1) has a cavity (6) for accommodating the high-voltage cable (2) inside; the pin assembly (4) is disposed between the insulator housing (1) and the cavity (6); the high-voltage cable (2) passes through the through hole (3) and enters the cavity (6); the wire in the high-voltage cable (2) passes through the cavity (6) and is connected to the pin assembly (4).
3. A high-voltage connector according to claim 2, characterized in that: The cavity (6) and the insulator shell (1) are filled with insulating adhesive (7).
4. A high-voltage connector according to claim 2, characterized in that: It also includes a cable sheath (8); the cable sheath (8) is fitted on the high-voltage cable (2), and one end of the cable sheath (8) and the high-voltage cable (2) pass through the through hole (3).
5. A high-voltage connector according to claim 4, characterized in that: The cable sheath (8) is made of elastic material.
6. A high-voltage connector according to claim 2, characterized in that: The insulating shell (1) includes an insulating shell side plate (11), an insulating shell bottom plate (12), and an insulating shell cover plate (13); the insulating shell cover plate (13) is composed of a thermally conductive insulating medium layer; The through hole (3) is provided on the side plate (11) of the insulating shell; the pin assembly (4) is provided between the cover plate (13) of the insulating shell and the chamber (6).
7. A high-voltage connector according to claim 2, characterized in that: The pin assembly (4) includes at least two pins; the pin assembly (5) includes the same number of pins as the pins, and each pin is independently fixedly connected to a pin.