A discharge device for catalytic distillation column reflux tank
By designing a discharge device for the reflux tank of a catalytic distillation tower, and using an adjusting cylinder and a locking mechanism to adjust the flow rate ratio between the discharge pipe and the reflux pipe, the problem of cumbersome operation in the existing technology is solved, and convenient flow rate ratio adjustment and separation efficiency improvement are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEBEI HAITE WEIYE PETROCHEM
- Filing Date
- 2025-04-28
- Publication Date
- 2026-06-02
AI Technical Summary
Existing catalytic distillation towers have a single method for controlling the discharge, which is cumbersome to operate and makes it difficult to conveniently adjust the flow rate ratio between reflux and discharge.
Design a discharge device for the reflux tank of a catalytic distillation column. The flow rate ratio between the discharge pipe and the reflux pipe is adjusted by adjusting the regulating cylinder and the regulating mechanism. Combined with the locking mechanism, the adjusting state is fixed, simplifying the operation process.
It enables convenient adjustment of the flow rate ratio between reflux and discharge, simplifies the operation process, and improves separation efficiency and safety.
Smart Images

Figure CN224307827U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reflux tank technology for catalytic distillation towers, specifically a discharge device for a reflux tank of a catalytic distillation tower. Background Technology
[0002] The main functions of a reflux tank in a catalytic distillation column include improving separation efficiency, stabilizing operation, and preventing overheating. The working principle of the reflux tank is based on the difference in volatility of substances at different temperatures. By heating, the volatile components in the mixture are vaporized, and then condensed and collected. The condensed liquid portion is pumped back into the top of the distillation column as reflux liquid to increase the gas-liquid contact area and time, thereby improving separation efficiency. The remaining liquid is collected as the product, completing the entire separation process. Existing methods typically use a three-way valve for diverting the flow, with two valves controlling the reflux and discharge rates. However, this control method is relatively simple, requiring separate adjustments, which is cumbersome and not suitable for one-time control. Therefore, a flow rate ratio adjustment orifice for quick reflux and discharge is designed for a more convenient and efficient reflux tank discharge device in a catalytic distillation column. Summary of the Invention
[0003] (a) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, this utility model provides a discharge device for a reflux tank of a catalytic distillation tower, which facilitates quick adjustment of the flow rate ratio between reflux and discharge, making adjustment relatively convenient.
[0005] (II) Technical Solution
[0006] To achieve the above objectives, this utility model provides the following technical solution: a discharge device for a reflux tank of a catalytic distillation column, comprising a discharge tank whose top can communicate with the discharge port of the reflux tank of the catalytic distillation column, wherein the bottom of the discharge tank is circumferentially fixedly connected to a discharge pipe and a reflux pipe respectively disposed on both sides, and an adjusting cylinder that is rotatably connected to the inner bottom of the discharge tank and is in a sealing sliding fit with the inner side wall of the discharge tank, wherein the bottom of the adjusting cylinder is circumferentially provided with a discharge port that communicates with the discharge pipe and the reflux pipe, wherein when either the discharge pipe or the reflux pipe is fully connected to one of the discharge ports, the other discharge pipe and the other reflux pipe are not fully connected to the other discharge port, and both discharge ports may be simultaneously not connected to either the discharge pipe or the reflux pipe, wherein the bottom of the discharge tank is provided with an adjusting mechanism for rotating and adjusting the adjusting cylinder and a locking mechanism for fixing the adjusting cylinder.
[0007] Preferably, the adjusting mechanism includes a rotating sleeve fixedly installed at the bottom center of the adjusting cylinder and rotatably connected to the bottom of the discharge tank. A gear is fixedly installed on the rotating sleeve, and a rack is meshed on one side of the gear. The mechanism also includes a feeding moving component that drives the rack to feed and move.
[0008] Preferably, the feeding and moving assembly includes a drive cylinder fixedly installed at the bottom of the discharge tank, the output shaft of the drive cylinder is fixedly mounted with a moving frame sleeved on the outside of the gear, the rack is fixedly installed on the moving frame, and the bottom of the discharge tank also includes a guide block that slides and cooperates with the moving frame.
[0009] Preferably, the locking mechanism includes a fixed sleeve fixedly installed at the bottom of the rotating sleeve, and a locking rod that can be locked onto the fixed sleeve is fixedly connected to the fixed sleeve by a tension spring. A limiting gear post that can lock the gear is fixedly installed on the locking rod.
[0010] Preferably, the inner bottom of the regulating cylinder is provided with a flow guiding mechanism, the flow guiding mechanism includes a rotating shaft rotatably connected to the inner bottom of the regulating cylinder, a flow guiding screw fixedly installed on the rotating shaft and rotatably sliding with the inner sidewall of the regulating cylinder, a through shaft rotatably connected to the top of the rotating sleeve, and the bottom of the rotating shaft rotatably connected to the through shaft.
[0011] Preferably, valves are installed on the top of the discharge tank, as well as on the discharge pipe and the return pipe.
[0012] (III) Beneficial Effects
[0013] Compared with the prior art, this utility model provides a discharge device for a reflux tank of a catalytic distillation tower, which has the following beneficial effects:
[0014] The discharge device for the reflux tank of this catalytic distillation column allows for complete connection between the discharge pipe and the reflux pipe and one of the discharge ports. Conversely, the other discharge port in the discharge pipe and reflux pipe may not be completely connected to either the discharge pipe or the reflux pipe simultaneously. The connection between the two discharge ports and the discharge and reflux pipes can be easily adjusted using an adjusting cylinder and adjusting mechanism, thereby controlling the flow rate ratio of reflux and discharge. A locking mechanism can fix the adjusted adjusting cylinder to prevent changes in the flow rate ratio. This discharge device for the reflux tank of the catalytic distillation column facilitates quick and easy adjustment of the reflux and discharge flow rate ratio. Attached Figure Description
[0015] Figure 1 This is a schematic diagram showing a partial cross-section of the present invention.
[0016] Figure 2 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 3 This is a structural schematic diagram of the present invention from other perspectives;
[0018] Figure 4 This is a schematic diagram of the structure of the adjusting cylinder, gear, and limiting toothed column of this utility model.
[0019] Figure 5 This is a partial cross-sectional structural diagram of the adjusting cylinder, rotating sleeve, and tension spring of this utility model.
[0020] The following are labels in the attached diagram: 1. Discharge tank; 2. Discharge pipe; 3. Return pipe; 4. Adjusting cylinder; 5. Discharge outlet; 6. Rotating shaft; 7. Guide ribbon; 8. Rotating sleeve; 9. Through shaft; 10. Fixed sleeve; 11. Tension spring; 12. Gear; 13. Rack; 14. Drive cylinder; 15. Guide block; 16. Limiting toothed column; 17. Valve. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0022] Please see Figure 1-5 A discharge device for a reflux tank of a catalytic distillation column includes a discharge tank 1 whose top can be connected to the discharge port of the reflux tank of the catalytic distillation column. The bottom of the discharge tank 1 is circumferentially connected to a discharge pipe 2 and a reflux pipe 3 respectively disposed on both sides. The bottom of the discharge tank 1 is rotatably connected to an adjusting cylinder 4 that is sealed and slidably fitted with the inner side wall of the discharge tank 1. The bottom of the adjusting cylinder 4 is circumferentially provided with a discharge port 5 that communicates with the discharge pipe 2 and the reflux pipe 3. When either the discharge pipe 2 or the reflux pipe 3 is fully connected to one of the discharge ports 5, the other discharge pipe 2 and the other reflux pipe 3 are not fully connected to the other discharge port 5. Furthermore, both discharge ports 5 can be simultaneously not connected to either the discharge pipe 2 or the reflux pipe 3. The bottom of the discharge tank 1 is provided with an adjusting mechanism for rotating and adjusting the adjusting cylinder 4 and a locking mechanism for fixing the adjusting cylinder 4.
[0023] Specifically, the adjustment mechanism includes a rotating sleeve 8 fixedly installed at the bottom center of the adjustment cylinder 4 and rotatably connected to the bottom of the discharge tank 1. A gear 12 is fixedly installed on the rotating sleeve 8, and a rack 13 is meshed on one side of the gear 12. The mechanism also includes a feeding moving component that drives the rack 13 to move. Through the feeding moving component, the guide block 15 can be easily moved, so that the guide block 15 meshes with the gear 12, thereby driving the rotating sleeve 8 and the adjustment cylinder 4 to rotate clockwise or counterclockwise as a whole.
[0024] Specifically, the feeding and moving assembly includes a drive cylinder 14 fixedly installed at the bottom of the discharge tank 1. The output shaft of the drive cylinder 14 is fixedly mounted with a moving frame sleeved on the outside of the gear 12. The rack 13 is fixedly installed on the moving frame. The bottom of the discharge tank 1 also includes a guide block 15 that slides with the moving frame. The guide block 15 facilitates the guiding and moving of the moving frame, and the drive cylinder 14 facilitates the overall feeding and moving of the moving frame and the guide block 15.
[0025] Specifically, the locking mechanism includes a fixed sleeve 10 fixedly installed at the bottom of the rotating sleeve 8. A locking rod that can be locked onto the fixed sleeve 10 is fixedly connected to the fixed sleeve 10 via a tension spring 11. A limiting gear 16 that can lock the gear 12 is fixedly installed on the locking rod. The tension spring 11 allows the limiting gear 16 to be positioned at the gear 12, thereby preventing the gear 12 from rotating. The cooperation between the locking rod and the fixed sleeve 10 improves the stability of the limiting gear 16 locking the gear 12. When it is necessary to release the lock, the locking rod can be pulled down to further stretch the tension spring 11 and release the limiting gear 16 from limiting the gear 12, so that the adjustment mechanism can continue to be adjusted.
[0026] Specifically, a flow guiding mechanism is provided at the bottom of the regulating cylinder 4. The flow guiding mechanism includes a rotating shaft 6 rotatably connected to the bottom of the regulating cylinder 4. A flow guiding screw ribbon 7 is fixedly installed on the rotating shaft 6 and rotates and slides with the inner side wall of the regulating cylinder 4. A through shaft 9 is rotatably connected to the top of the rotating sleeve 8. The bottom of the rotating shaft 6 is rotatably connected to the through shaft 9. The rotating shaft 6 and the flow guiding screw ribbon 7 facilitate the rotation of the flow guiding screw ribbon 7 and the rotating shaft 6 as a whole when reflux and discharge are performed, thus ensuring the smoothness of reflux and discharge. The through shaft 9 improves the stability of the rotating shaft 6 installed on the regulating cylinder 4.
[0027] Specifically, valves 17 are installed on the top of the discharge tank 1, as well as on the discharge pipe 2 and the return pipe 3, so that secondary flow rate can be easily controlled through valves 17.
[0028] In use, the discharge tank 1 is connected to the discharge port of the catalytic distillation tower reflux tank. Then, the two discharge ports 5 are adjusted to connect with the discharge pipe 2 and the reflux pipe 3 respectively through the adjustment mechanism. Then, the adjustment cylinder 4 is locked by the locking mechanism. Then, the discharge valve of the discharge port of the catalytic distillation tower reflux tank is opened, and the material is returned and discharged through the two discharge ports 5 through the discharge pipe 2 and the reflux pipe 3 respectively.
[0029] It should be noted that the terms "one embodiment," "embodiment," "exemplary embodiment," "some embodiments," etc., mentioned in the specification indicate that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, such phrases do not necessarily refer to the same embodiment. Moreover, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments, whether explicitly described or not, is within the knowledge scope of those skilled in the art.
[0030] It should be readily understood that “on,” “above,” and “on top of” in this disclosure should be interpreted in the broadest manner, such that “on” means not only “directly on something” but also “on something” with an intermediate feature or layer therebetween, and that “above” or “on top of” means not only “on something” but also “on something” without an intermediate feature or layer therebetween (i.e., directly on something).
[0031] Furthermore, for ease of explanation, spatially relative terms such as "below," "below," "under," "above," and "above" may be used to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation other than those shown in the figures. The device may have other orientations (rotated 90 degrees or in other orientations), and the spatially relative descriptive terms used herein may be interpreted accordingly.
[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. A discharge device for a reflux tank of a catalytic distillation column, characterized in that: The system includes a discharge tank (1) whose top can be connected to the discharge port of the reflux tank of the catalytic distillation column. The bottom of the discharge tank (1) is circumferentially connected to a discharge pipe (2) and a reflux pipe (3) respectively located on both sides. The bottom of the discharge tank (1) is rotatably connected to an adjusting cylinder (4) that is in a sealing sliding fit with the inner wall of the discharge tank (1). The bottom of the adjusting cylinder (4) is circumferentially provided with a discharge port (5) that is connected to the discharge pipe (2) and the reflux pipe (3). When the discharge pipe (2) and the reflux pipe (3) are connected, the discharge pipe (2) and the reflux pipe (3) are connected. When any one of the flow pipes (3) is fully connected to one of the discharge ports (5), the other discharge pipe (2) and the other discharge port (5) of the return pipe (3) are not fully connected. Furthermore, the two discharge ports (5) may not be connected to either the discharge pipe (2) or the return pipe (3) at the same time. The bottom of the discharge tank (1) is provided with an adjustment mechanism that can rotate and adjust the regulating cylinder (4) and a locking mechanism that can fix the regulating cylinder (4).
2. The discharge device for the reflux tank of the catalytic distillation tower according to claim 1, characterized in that: The adjustment mechanism includes a rotating sleeve (8) fixedly installed at the bottom middle position of the adjustment cylinder (4) and sealed and rotatably connected to the bottom of the discharge tank (1). A gear (12) is fixedly installed on the rotating sleeve (8). A rack (13) is meshed on one side of the gear (12). The mechanism also includes a feed movement component that drives the rack (13) to feed and move.
3. The discharge device for the reflux tank of the catalytic distillation tower according to claim 2, characterized in that: The feeding moving assembly includes a drive cylinder (14) fixedly installed at the bottom of the discharge tank (1). The output shaft of the drive cylinder (14) is fixedly mounted with a moving frame sleeved outside the gear (12). The rack (13) is fixedly installed on the moving frame. The bottom of the discharge tank (1) also includes a guide block (15) that slides with the moving frame.
4. The discharge device for the reflux tank of the catalytic distillation tower according to claim 3, characterized in that: The locking mechanism includes a fixed sleeve (10) fixedly installed at the bottom of the rotating sleeve (8). A locking rod that can be locked on the fixed sleeve (10) is fixedly connected to the fixed sleeve (10) by a tension spring (11). A limiting tooth column (16) that can lock the gear (12) is fixedly installed on the locking rod.
5. The discharge device for the reflux tank of the catalytic distillation tower according to claim 4, characterized in that: The inner bottom of the regulating cylinder (4) is provided with a flow guiding mechanism. The flow guiding mechanism includes a rotating shaft (6) rotatably connected to the inner bottom of the regulating cylinder (4). A flow guiding screw (7) is fixedly installed on the rotating shaft (6) and rotates and slides with the inner side wall of the regulating cylinder (4). A through shaft (9) is rotatably connected to the top of the rotating sleeve (8). The bottom of the rotating shaft (6) is rotatably connected to the through shaft (9).
6. The discharge device for the reflux tank of the catalytic distillation tower according to claim 5, characterized in that: Valves (17) are installed on the top of the discharge tank (1), as well as on the discharge pipe (2) and the return pipe (3).