A double-layer vacuum dust collector with corrosion and heat dissipation prevention

By adopting a double-layer shell structure and an independent temperature control zone design in the dust collector, the heat dissipation efficiency is actively adjusted, solving the problem of uneven shell temperature, achieving anti-corrosion and heat dissipation effects, and avoiding damage to the filter bags and shell.

CN224308026UActive Publication Date: 2026-06-02SUZHOU KESIRUIDE ENVIRONMENTAL PROTECTION TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU KESIRUIDE ENVIRONMENTAL PROTECTION TECH CO LTD
Filing Date
2025-06-11
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

When existing dust collectors handle high-temperature, dusty, and acidic flue gas, uneven internal temperatures can lead to localized overheating or undercooling, causing filter bags to become clogged and the casing to corrode, making them ineffective at preventing corrosion and heat dissipation.

Method used

It adopts a double-shell structure with multiple independent vacuum chambers between the inner and outer shells, which are separated by partitions to form independent temperature control zones. The vacuum pump and solenoid valve are controlled by temperature monitors and PLCs to actively adjust the heat dissipation efficiency of each section to maintain the internal temperature of the shell within the optimal range.

Benefits of technology

It achieves uniform temperature control inside the shell, avoids local overheating or overcooling, prevents filter bag clogging and shell corrosion, and improves the dust collector's corrosion resistance and heat dissipation performance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224308026U_ABST
    Figure CN224308026U_ABST
Patent Text Reader

Abstract

The utility model relates to dust remover technical field, concretely is a kind of anticorrosive heat-dissipation-preventing double-layer vacuum dust remover, including shell and cloth bag, shell adopts double-layer structure including inner shell and outer shell, multiple vacuum cavities are fixedly installed between inner shell and outer shell, the inner side wall of each vacuum cavity is fixedly connected with inner shell, the outer side wall of vacuum cavity is fixedly connected with outer shell, shell lower part is equipped with air inlet, shell upper part is equipped with gas outlet, cloth bag is fixed in shell interior, shell bottom is equipped with residue discharge port, the utility model is by being provided with multiple independent vacuum cavities between double-layer shell, cooperate the independent temperature control area formed by partitioning baffle, PLC adjusts the vacuum degree of each cavity according to temperature monitoring signal, the subsection vacuum of vacuum cavity is actively adjusted the heat dissipation efficiency of each section, and then the heat dissipation effect of each section of shell is adjusted, to affect the temperature inside, make the temperature of each place in shell interior in 200 DEG C around optimum processing interval, avoid local overheating or supercooling.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to a dust collector, and more particularly to a corrosion-resistant and heat-dissipating double-layer vacuum dust collector, belonging to the field of dust collector technology. Background Technology

[0002] In the field of industrial dust control, dust removal equipment needs to achieve the best treatment effect in the temperature range of around 200℃ for dust-containing and acidic flue gas generated in high-temperature production processes such as sintering ore and cement clinker. This temperature can prevent the equipment from being corroded by the condensation of acidic gases and prevent the filter bags from failing due to high-temperature oxidation. However, existing dust collectors generally adopt a single-layer shell or fixed heat insulation structure, which relies on the temperature regulation of the air inlet. They cannot actively control the heat dissipation of different areas of the shell, resulting in a gradient temperature difference in the inlet section, middle section and outlet section of the dust collector. The temperature is uneven in different areas of the shell, and acidic condensate is easily formed in the low-temperature section, causing the filter bags to stick and the inner wall of the shell to corrode.

[0003] Therefore, it is urgent to improve the anti-corrosion and heat dissipation dual-layer vacuum dust collector to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of this invention is to provide a corrosion-resistant and heat-dissipating double-layer vacuum dust collector. This invention sets up multiple independent vacuum chambers between the double-layer shells, which are separated by partitions to form independent temperature control zones. The PLC adjusts the vacuum level of each chamber according to the temperature monitoring signal. By segmenting the vacuum chambers, the heat dissipation efficiency of each section is actively adjusted, thereby adjusting the heat dissipation effect of each section of the shell, thus affecting the internal temperature and keeping the temperature inside the shell within the optimal processing range of about 200℃, avoiding local overheating or overcooling.

[0005] To achieve the above objectives, the main technical solution adopted by this utility model includes: a shell and a cloth bag. The shell adopts a double-layer structure, including an inner shell and an outer shell. Multiple vacuum chambers are fixedly installed between the inner shell and the outer shell. The inner sidewall of each vacuum chamber is fixedly connected to the inner shell, and the outer sidewall of each vacuum chamber is fixedly connected to the outer shell. An air inlet is provided at the lower part of the shell, and an air outlet is provided at the upper part of the shell. The cloth bag is fixed inside the shell, and a slag discharge port is provided at the bottom of the shell.

[0006] Preferably, the outer wall of the vacuum chamber has a vacuum port that penetrates the outer shell. The vacuum port is connected to a solenoid valve, and multiple solenoid valves are connected to a vacuum pump.

[0007] Preferably, each of the vacuum chambers is equipped with an air valve on its outer shell and a temperature monitor is provided on the inner wall of the inner shell of each vacuum chamber.

[0008] Preferably, adjacent vacuum chambers are separated by a partition, which is a glass fiber reinforced plastic board, and the inner and outer ends of the partition are respectively sealed and fixedly connected to the inner shell and the outer shell.

[0009] Preferably, the vacuum chambers are evenly distributed along the axial direction of the housing, dividing the housing into multiple independent temperature control zones.

[0010] Preferably, at least three sets of temperature monitors are evenly distributed on the inner sidewall of the inner shell corresponding to the vacuum cavity.

[0011] Preferably, the temperature monitor is electrically connected to a PLC, which is used to receive temperature signals and control the vacuum pump, solenoid valve, and gas valve.

[0012] This utility model has at least the following beneficial effects:

[0013] 1. This utility model sets up multiple independent vacuum chambers between the double-layer shells, which are separated by partitions to form independent temperature control areas. The PLC adjusts the vacuum level of each chamber according to the temperature monitoring signal. By segmenting the vacuum chambers, the heat dissipation efficiency of each section is actively adjusted, thereby adjusting the heat dissipation effect of each section of the shell, thus affecting the internal temperature and keeping the temperature of each part of the shell in the optimal processing range of about 200℃, avoiding local overheating or overcooling. Attached Figure Description

[0014] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0015] Figure 1 This is a schematic diagram of the isometric structure provided by this utility model;

[0016] Figure 2 A schematic diagram of the vacuum cavity structure provided by this utility model;

[0017] Figure 3 A cross-sectional structural schematic diagram provided for this utility model;

[0018] Figure 4 A schematic diagram of the overall structure of this utility model.

[0019] In the diagram, 1 is the shell; 2 is the cloth bag; 3 is the vacuum chamber; 4 is the air inlet; 5 is the air outlet; 6 is the slag discharge port; 7 is the vacuum port; 8 is the solenoid valve; 9 is the vacuum pump; 10 is the air valve; 11 is the temperature monitor; 12 is the partition; 13 is the PLC; 101 is the inner shell; and 102 is the outer shell. Detailed Implementation

[0020] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0021] like Figures 1-4 As shown, the corrosion-resistant and heat-dissipating double-layer vacuum dust collector provided in this embodiment includes a shell 1 and a filter bag 2. The shell 1 adopts a double-layer structure, consisting of an inner shell 101 and an outer shell 102. Multiple vacuum chambers 3 are fixedly installed between the inner shell 101 and the outer shell 102, evenly distributed along the axial direction of the shell 1. Adjacent vacuum chambers 3 are separated by partitions 12 made of glass fiber reinforced plastic plates. The inner and outer ends of the partitions 12 are sealed and fixedly connected to the inner shell 101 and the outer shell 102, respectively, thereby dividing the shell 1 into multiple independent temperature control zones. The inner sidewall of each vacuum chamber 3 is fixedly connected to the inner shell 101, and the outer sidewall is fixedly connected to the outer shell 102. The lower part of the shell 1 is provided with an air inlet 4, and the upper part is provided with an air outlet 5. The filter bag 2 is fixed inside the shell 1, and the bottom of the shell 1 is provided with a slag discharge port 6.

[0022] The vacuum chamber 3 has a vacuum port 7 on its outer wall. The vacuum port 7 passes through the outer shell 102 and is connected to a solenoid valve 8. Multiple solenoid valves 8 are connected to a vacuum pump 9. Each vacuum chamber 3 has a gas valve 10 installed on its corresponding outer shell 102. At least three sets of temperature monitors 11 are evenly distributed on the inner side wall of the corresponding inner shell 101. The temperature monitors 11 are electrically connected to a PLC 13. The PLC 13 is used to receive temperature signals and control the vacuum pump 9, the solenoid valves 8 and the gas valves 10.

[0023] Dust-laden gas enters through the lower air inlet 4 of the housing 1, is filtered by the filter bag 2, and is discharged through the upper air outlet 5. Dust is discharged through the bottom slag outlet 6. During use, the temperature monitor 11 in each independent temperature control area collects the temperature signal of the inner wall of the housing 101 in real time and transmits the signal to the PLC 13. When the temperature difference between different parts of the housing 1 is too large, the PLC 13 controls the solenoid valve 8 of the vacuum chamber 3 corresponding to the lower temperature area to open, and starts the vacuum pump 9 to perform a vacuuming operation on the vacuum chamber 3. Since the vacuum environment can reduce the heat conduction efficiency, thereby reducing the heat dissipation in this area, the PLC 13 controls the gas valve 10 of the vacuum chamber 3 corresponding to the higher temperature area to introduce a small amount of gas into the vacuum chamber 3, reduce the vacuum degree of the vacuum chamber 3, improve the heat conduction efficiency, and increase the heat dissipation in this area. By actively adjusting the heat dissipation efficiency of each section through segmented vacuuming, the temperature of different parts of the housing 1 is affected, so that the temperature of different parts of the housing 1 is maintained in the optimal processing range of about 200°C, avoiding local overheating or overcooling.

[0024] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" as used throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.

[0025] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes that element.

[0026] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A corrosion-resistant and heat-dissipating double-layer vacuum dust collector, comprising a shell (1) and a filter bag (2), characterized in that: The shell (1) adopts a double-layer structure, including an inner shell (101) and an outer shell (102). Multiple vacuum chambers (3) are fixedly installed between the inner shell (101) and the outer shell (102). The inner sidewall of each vacuum chamber (3) is fixedly connected to the inner shell (101), and the outer sidewall of the vacuum chamber (3) is fixedly connected to the outer shell (102). The lower part of the shell (1) is provided with an air inlet (4), the upper part of the shell (1) is provided with an air outlet (5), the cloth bag (2) is fixed inside the shell (1), and the bottom of the shell (1) is provided with a slag discharge port (6).

2. The corrosion-resistant and heat-dissipating double-layer vacuum dust collector according to claim 1, characterized in that: The vacuum chamber (3) has a vacuum port (7) on its outer wall. The vacuum port (7) penetrates the outer shell (102). The vacuum port (7) is connected to a solenoid valve (8). Multiple solenoid valves (8) are connected to a vacuum pump (9).

3. The corrosion-resistant and heat-dissipating double-layer vacuum dust collector according to claim 2, characterized in that: Each vacuum chamber (3) has an air valve (10) installed on its outer shell (102), and each vacuum chamber (3) has a temperature monitor (11) installed on its inner wall.

4. The corrosion-resistant and heat-dissipating double-layer vacuum dust collector according to claim 1, characterized in that: The adjacent vacuum chambers (3) are separated by a partition (12), which is a glass fiber reinforced plastic board. The inner and outer ends of the partition (12) are respectively sealed and fixedly connected to the inner shell (101) and the outer shell (102).

5. The corrosion-resistant and heat-dissipating double-layer vacuum dust collector according to claim 1, characterized in that: The vacuum chamber (3) is evenly distributed along the axial direction of the shell (1), dividing the shell (1) into multiple independent temperature control zones.

6. The corrosion-resistant and heat-dissipating double-layer vacuum dust collector according to claim 3, characterized in that: At least three sets of temperature monitors (11) are evenly distributed on the inner sidewall of the inner shell (101) corresponding to the vacuum cavity (3).

7. The corrosion-resistant and heat-dissipating double-layer vacuum dust collector according to claim 3, characterized in that: The temperature monitor (11) is electrically connected to a PLC (13), which is used to receive temperature signals and control the vacuum pump (9), solenoid valve (8) and gas valve (10).