A dispersion device for raw material processing

Abstract

The utility model discloses a dispersion device for raw material processing relates to dispersion device technical field, the utility model discloses a mixing bucket and mixing subassembly, mixing subassembly includes: axle stem, axle stem rotation is connected in the inside of mixing bucket, and the top fixed connection of mixing bucket has motor, and the bottom output of motor is through the shaft coupling with axle stem top fixed connection, two stirring vane, two stirring vane install on the axle stem upper portion, a plurality of sawtooth vane, a plurality of sawtooth vane install in the axle stem middle part, spiral vane, spiral vane install in the axle stem bottom. Through setting up mixing subassembly, specifically is starting motor, drives axle stem to rotate in the inside of mixing chamber, and the stirring vane of being located axle stem upper portion pre-mixes raw materials, eliminates big granule reunion, and the sawtooth vane of middle part carries out cutting and shearing dispersion to raw materials, and the lower spiral vane promotes raw materials to form vertical circulation flow, avoids the deposition of bottom, solved the problem that the dispersion mixing mode of single layer paddle of existing dispersion device is easy to lead to uneven dispersion.

Description

Technical Field

[0001] This utility model belongs to the field of dispersion device technology, and in particular relates to a dispersion device for raw material processing. Background Technology

[0002] In the production process of food flavorings, a dispersion device is needed to disperse and mix the flavoring raw materials. Efficient dispersion and mixing is a key step in ensuring product quality.

[0003] Existing dispersion devices typically install blades inside a vertical tank, using a motor to drive the blades to rotate at low speed. The blades push the material to form radial flow, thereby achieving the dispersion and mixing of the raw materials.

[0004] However, this single-layer blade dispersion and mixing method is difficult to achieve material crushing, shearing and circulation simultaneously. Especially for raw materials containing solid-liquid multiphase or high viscosity, agglomeration and stratification are prone to occur, resulting in uneven dispersion. Utility Model Content

[0005] The purpose of this invention is to provide a dispersing device for raw material processing. By setting up a mixing component, specifically by starting a motor to drive a shaft to rotate inside the mixing chamber, the stirring blades at the top of the shaft premix the raw material to eliminate large particle agglomeration, the serrated blades in the middle cut and disperse the raw material, and the spiral blades at the bottom push the raw material to form a vertical circulation flow to avoid bottom sedimentation. This solves the problem that the existing dispersing device with a single-layer blade dispersion mixing method is prone to uneven dispersion.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model relates to a dispersion device for raw material processing, comprising a mixing tank and a mixing assembly, wherein the mixing tank includes:

[0008] A mixing chamber is fixedly connected inside a mixing barrel, and a discharge port is fixedly connected to the front of the mixing chamber, the discharge port penetrating the front of the mixing barrel and extending to the outside;

[0009] A fixed cover is bolted to the top of the mixing tank, and a movable cover is hinged to the front of the fixed cover.

[0010] The mixing component is installed inside the mixing tank and is used for dispersing and mixing the raw materials. The mixing component includes:

[0011] A shaft is rotatably connected to the bottom of a fixed cover, and a motor is fixedly connected to the top of the fixed cover. The bottom output end of the motor is fixedly connected to the top of the shaft via a coupling.

[0012] Two stirring blades are mounted on the upper part of the shaft;

[0013] A plurality of serrated blades are mounted in the middle of the shaft;

[0014] A helical blade, which is mounted at the bottom of the shaft.

[0015] Furthermore, a cooling pipe is fixedly connected between the mixing chamber and the inner wall of the mixing barrel, a water inlet is fixedly connected to the top left side of the mixing barrel, and a water outlet is fixedly connected to the bottom left side of the mixing barrel.

[0016] Furthermore, two support blocks are fixedly connected to the front of the mixing tank, and a fixed rod is rotatably connected to one side of the two support blocks. A threaded knob is threadedly connected to the top of the fixed rod, and the bottom of the threaded knob contacts the top of the movable cover.

[0017] Furthermore, a first insert is fixedly connected to the side of the stirring blade near the shaft, and two first slots are opened on the outer surface of the shaft. The inner wall of the first slot is inserted into the outer surface of the first insert. Two fixing blocks are fixedly connected to the side of the outer surface of the shaft near the stirring blade, and the stirring blade is fixedly connected to the two fixing blocks by bolts.

[0018] Furthermore, a second insert block is fixedly connected to the side of the serrated blade near the shaft. Several slots are provided on the outer surface of the shaft. The inner wall of the slots is inserted into the outer surface of the second insert block. A first fixing ring is fixedly connected to the shaft near the top and bottom of the serrated blade. The serrated blade is fixedly connected to the first fixing ring by bolts.

[0019] Furthermore, a connecting frame is fixedly connected to the side of the spiral blade near the shaft, and a connecting ring is fixedly connected to the side of the connecting frame near the shaft. The inner wall of the connecting ring is slidably connected to the outer surface of the shaft. A second fixing ring is fixedly connected to the shaft above the connecting ring, and a sliding ring is slidably connected to the shaft below the connecting ring. The connecting ring is fixedly connected between the second fixing ring and the sliding ring by bolts.

[0020] This utility model has the following beneficial effects:

[0021] 1. This utility model sets up a mixing component, specifically by starting a motor to drive the shaft to rotate inside the mixing chamber. The stirring blades at the top of the shaft premix the raw materials to eliminate large particle agglomeration, the serrated blades in the middle cut and disperse the raw materials, and the spiral blades at the bottom push the raw materials to form a vertical circulation flow to avoid bottom sedimentation. The multi-layer dispersion blade structure improves the dispersion effect and mixing uniformity.

[0022] 2. This utility model, by setting up stirring blades, serrated blades, and spiral blades, specifically involves unscrewing the bolts between the stirring blade and the fixing block, causing the insert block one to disengage from the slot one and removing the stirring blade; unscrewing the bolts between the serrated blade and the fixing ring one, causing the insert block two to disengage from the slot two and removing the serrated blade; and unscrewing the bolts between the connecting ring and the fixing ring two and the sliding ring, removing the sliding ring. This allows the connecting ring and spiral blades to be removed, improving maintenance efficiency.

[0023] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0024] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This is a schematic diagram of the internal structure of the mixing tank of this utility model;

[0027] Figure 3 This is a schematic diagram of the threaded knob structure of this utility model;

[0028] Figure 4 This is a schematic diagram of the structure of the stirring blade and the serrated blade of this utility model;

[0029] Figure 5 This is a schematic diagram of the spiral blade structure of this utility model.

[0030] The attached diagram lists the components represented by each number as follows:

[0031] 1. Mixing tank; 11. Mixing chamber; 111. Discharge port; 12. Fixed cover; 121. Movable cover; 122. Support block; 123. Fixed rod; 124. Threaded knob; 13. Cooling pipe; 131. Water inlet; 132. Water outlet; 2. Mixing assembly; 21. Shaft; 211. Motor; 22. Stirring blade; 221. Insert block one; 222. Slot one; 223. Fixed block; 23. Serrated blade; 231. Insert block two; 232. Slot two; 233. Fixed ring one; 24. Spiral blade; 241. Connecting frame; 242. Connecting ring; 243. Fixed ring two; 244. Sliding ring. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0033] Please see Figures 1-5 As shown, this utility model has the following three specific embodiments.

[0034] Example 1

[0035] This utility model is a dispersion device for raw material processing, including a mixing tank 1 and a mixing component 2. The mixing tank 1 includes:

[0036] The mixing chamber 11 is fixedly connected inside the mixing barrel 1. The front of the mixing chamber 11 is fixedly connected to the discharge port 111, which penetrates the front of the mixing barrel 1 and extends to the outside.

[0037] A fixed cover 12 is fixedly connected to the top of the mixing tank 1 by bolts, and a movable cover 121 is hinged to the front of the fixed cover 12.

[0038] Mixing component 2 is installed inside mixing tank 1 for dispersing and mixing raw materials. Mixing component 2 includes:

[0039] Shaft 21 is rotatably connected to the bottom of fixed cover 12. Motor 211 is fixedly connected to the top of fixed cover 12. The bottom output end of motor 211 is fixedly connected to the top of shaft 21 via a coupling.

[0040] Two stirring blades 22 are mounted on the upper part of the shaft 21;

[0041] Several serrated blades 23 are installed in the middle of the shaft 21;

[0042] Helical blade 24 is mounted at the bottom of shaft 21.

[0043] like Figures 1-2 As shown, by setting up the mixing component 2, specifically starting the motor 211, the shaft 21 is driven to rotate inside the mixing chamber 11. The stirring blades 22 located at the top of the shaft 21 premix the raw materials to eliminate large particle agglomeration. The serrated blades 23 in the middle cut and disperse the raw materials. The spiral blades 24 at the bottom push the raw materials to form a vertical circulation flow to avoid bottom sedimentation. The multi-layer dispersion blade structure improves the dispersion effect and mixing uniformity.

[0044] A cooling pipe 13 is fixedly connected between the mixing chamber 11 and the inner wall of the mixing tank 1. A water inlet 131 is fixedly connected to the top left side of the mixing tank 1, and a water outlet 132 is fixedly connected to the bottom left side of the mixing tank 1.

[0045] During the mixing of raw materials, cooling water is injected through the water inlet 131, and the cooling water flows through the cooling pipe 13 and then flows out from the water outlet 132 to cool the mixing chamber 11 and avoid the raw materials from being lost due to excessive temperature during the mixing process.

[0046] Example 2

[0047] The difference from Embodiment 1 is that this embodiment discloses a locking mechanism for the movable cover 121:

[0048] Two support blocks 122 are fixedly connected to the front of the mixing tank 1. A fixed rod 123 is rotatably connected to the corresponding side of the two support blocks 122. A threaded knob 124 is threadedly connected to the top of the fixed rod 123. The bottom of the threaded knob 124 contacts the top of the movable cover 121.

[0049] like Figure 3 As shown, rotate the fixed rod 123 to the top of the movable cover 121, and rotate the threaded knob 124 so that its bottom contacts the top of the movable cover 121 to lock the movable cover 121 and prevent raw material leakage during the dispersion and mixing process.

[0050] Example 3

[0051] The difference from Example 2 is that this example discloses the disassembly and assembly structure of the stirring blade 22, the serrated blade 23, and the spiral blade 24:

[0052] A plug block 221 is fixedly connected to the side of the stirring blade 22 near the shaft 21. Two slots 222 are opened on the outer surface of the shaft 21. The inner wall of the slot 222 is inserted into the outer surface of the plug block 221. Two fixing blocks 223 are fixedly connected to the side of the outer surface of the shaft 21 near the stirring blade 22. The stirring blade 22 is fixedly connected to the two fixing blocks 223 by bolts.

[0053] A second insert block 231 is fixedly connected to the side of the serrated blade 23 near the shaft 21. Several slots 232 are opened on the outer surface of the shaft 21. The inner wall of the slots 232 is inserted into the outer surface of the second insert block 231. A first fixing ring 233 is fixedly connected to the top and bottom of the shaft 21 near the serrated blade 23. The serrated blade 23 is fixedly connected to the first fixing ring 233 by bolts.

[0054] A connecting frame 241 is fixedly connected to the side of the spiral blade 24 near the shaft 21. A connecting ring 242 is fixedly connected to the side of the connecting frame 241 near the shaft 21. The inner wall of the connecting ring 242 is slidably connected to the outer surface of the shaft 21. A fixing ring 243 is fixedly connected to the shaft 21 above the connecting ring 242. A sliding ring 244 is slidably connected to the shaft 21 below the connecting ring 242. The connecting ring 242 is fixedly connected between the fixing ring 243 and the sliding ring 244 by bolts.

[0055] like Figures 4-5 As shown, by setting up stirring blade 22, serrated blade 23 and spiral blade 24, specifically by unscrewing the bolts between stirring blade 22 and fixing block 223, insert block 1 221 is disengaged from slot 1 222 and stirring blade 22 is removed; by unscrewing the bolts between serrated blade 23 and fixing ring 1 233, insert block 231 is disengaged from slot 2 232 and serrated blade 23 is removed; by unscrewing the bolts between connecting ring 242 and fixing ring 243 and sliding ring 244, sliding ring 244 is removed, connecting ring 242 and spiral blade 24 can be removed, thus improving maintenance efficiency.

[0056] A specific application of this embodiment is as follows: During use, open the movable cover 121 and pour in the raw materials. Then, rotate the fixed rod 123 to the top of the movable cover 121, and rotate the threaded knob 124 so that its bottom contacts the top of the movable cover 121, locking the movable cover 121 to prevent leakage of raw materials during the dispersion and mixing process. Then, start the motor 211 to drive the shaft 21 to rotate inside the mixing chamber 11. The stirring blades 22 located at the top of the shaft 21 pre-mix the raw materials to eliminate large particle agglomeration. The serrated blades 23 in the middle cut and disperse the raw materials, and the spiral blades 24 at the bottom push the raw materials to form a vertical circulating flow, preventing bottom sedimentation. After mixing, the raw materials are discharged through the discharge port 111. Simultaneously, cooling water is injected through the water inlet 131. Water is used to cool the mixing chamber 11 by flowing through the cooling pipe 13 and then out through the outlet 132. This cools the mixing chamber 11 and prevents the raw materials from being lost due to excessive temperature during the mixing process. When maintenance of the mixing component 2 is required, the bolts on the top of the fixing cover 12 are unscrewed to remove the shaft 21. The bolts between the stirring blade 22 and the fixing block 223 are unscrewed to disengage the first insert block 221 from the first slot 222 and remove the stirring blade 22. The bolts between the serrated blade 23 and the first fixing ring 233 are unscrewed to disengage the second insert block 231 from the second slot 232 and remove the serrated blade 23. The bolts between the connecting ring 242 and the second fixing ring 243 and the sliding ring 244 are unscrewed to remove the sliding ring 244. The connecting ring 242 and the spiral blade 24 can then be removed.

[0057] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0058] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A dispersing apparatus for raw material processing, comprising a mixing tank (1) and a mixing component (2), wherein the mixing tank (1) comprises: A mixing chamber (11) is fixedly connected inside a mixing barrel (1). A discharge port (111) is fixedly connected to the front of the mixing chamber (11). The discharge port (111) penetrates the front of the mixing barrel (1) and extends to the outside. A fixed cover (12) is fixedly connected to the top of the mixing tank (1) by bolts, and a movable cover (121) is hinged to the front of the fixed cover (12). The characteristic is that the mixing component (2) is installed inside the mixing tank (1) for dispersing and mixing the raw materials, and the mixing component (2) includes: Shaft (21), the shaft (21) is rotatably connected to the bottom of the fixed cover (12), the top of the fixed cover (12) is fixedly connected to a motor (211), and the bottom output end of the motor (211) is fixedly connected to the top of the shaft (21) through a coupling; Two stirring blades (22) are mounted on the upper part of the shaft (21); A plurality of serrated blades (23) are mounted on the middle part of the shaft (21); Helical blade (24) is mounted on the bottom of shaft (21).

2. The dispersing device for raw material processing according to claim 1, characterized in that, A cooling pipe (13) is fixedly connected between the inner wall of the mixing chamber (11) and the mixing barrel (1). A water inlet (131) is fixedly connected to the top left side of the mixing barrel (1), and a water outlet (132) is fixedly connected to the bottom left side of the mixing barrel (1).

3. A dispersing device for raw material processing according to claim 1, characterized in that, The mixing tank (1) has two support blocks (122) fixedly connected to the front. The two support blocks (122) are rotatably connected to a fixed rod (123) on the corresponding side. The top of the fixed rod (123) is threaded with a threaded knob (124). The bottom of the threaded knob (124) contacts the top of the movable cover (121).

4. A dispersing device for raw material processing according to claim 1, characterized in that, The stirring blade (22) is fixedly connected to a first insert (221) on the side near the shaft (21). Two slots (222) are opened on the outer surface of the shaft (21). The inner wall of the slot (222) is inserted into the outer surface of the first insert (221). Two fixing blocks (223) are fixedly connected to the side of the outer surface of the shaft (21) near the stirring blade (22). The stirring blade (22) is fixedly connected to the two fixing blocks (223) by bolts.

5. A dispersing device for raw material processing according to claim 1, characterized in that, The sawtooth blade (23) is fixedly connected to a second insert (231) on the side near the shaft (21). The outer surface of the shaft (21) is provided with several second slots (232). The inner wall of the second slot (232) is inserted into the outer surface of the second insert (231). The shaft (21) is fixedly connected to a first fixing ring (233) at the top and bottom near the sawtooth blade (23). The sawtooth blade (23) is fixedly connected to the first fixing ring (233) by bolts.

6. A dispersing device for raw material processing according to claim 1, characterized in that, A connecting frame (241) is fixedly connected to the side of the spiral blade (24) near the shaft (21). A connecting ring (242) is fixedly connected to the side of the connecting frame (241) near the shaft (21). The inner wall of the connecting ring (242) is slidably connected to the outer surface of the shaft (21). A second fixing ring (243) is fixedly connected to the shaft (21) above the connecting ring (242). A sliding ring (244) is slidably connected to the shaft (21) below the connecting ring (242). The connecting ring (242) is fixedly connected between the second fixing ring (243) and the sliding ring (244) by bolts.

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