A sodium alginate composite solution preparation device

Abstract

This utility model discloses a sodium alginate composite solution preparation device, comprising: a support frame base, disposed within a solution preparation workshop; a movable module; a support platform; a solution preparation tank, used in the preparation of the sodium alginate composite solution and installed above the support platform; a U-shaped support plate; and a clamping assembly, symmetrically arranged on both sides of the inner wall of the U-shaped support plate to clamp the solution preparation tank concentrically. The clamping assembly includes a clamping plate and a vibration motor embedded in the clamping plate. The clamping plate clamps the outer wall of the solution preparation tank, and the vibrating end of the vibration motor abuts against the outer wall of the solution preparation tank. This allows the vibration force emitted by the vibration source to be transmitted to the inner cavity of the solution preparation tank, thereby further improving the mixing efficiency. This utility model, through the vibration motor and its vibrating end in the clamping assembly, can directly transmit vibration force to the solution preparation tank, thereby enhancing the mixing effect of the internal materials.

Description

Technical Field

[0001] This invention belongs to the field of biotechnology, and in particular to a device for preparing sodium alginate composite solution. Background Technology

[0002] With the rapid development of biotechnology and materials science, sodium alginate, as an important natural polysaccharide, has been widely used in various fields such as food industry, medicine, textiles, and agriculture. Especially in the preparation of functional foods, drug sustained-release systems, and biomedical materials, the quality of the preparation of sodium alginate composite solutions directly affects the performance and application effects of the final products.

[0003] In the traditional preparation of sodium alginate composite solutions, simple stirring equipment is usually used to mix the raw materials. However, traditional stirring devices often rely solely on mechanical stirring blades for material mixing, which results in a long mixing time and a tendency for uneven mixing in certain areas, especially for solutions with high viscosity, where the mixing efficiency is particularly low. Utility Model Content

[0004] The purpose of this invention is to provide a sodium alginate composite solution preparation device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a sodium alginate composite solution preparation device, comprising:

[0006] The supporting frame is installed inside the solution preparation workshop;

[0007] The movable module is installed on top of the support frame and has a multi-directional movable adjustment structure;

[0008] The support platform is movably mounted on the top terminal of the mobile module and its position can be adjusted by the mobile module.

[0009] Solution preparation tank, used for preparing sodium alginate composite solution and installed above the support platform;

[0010] The U-shaped support plate is rotatably mounted on the top surface of the support platform and is used to directly support the solution preparation tank.

[0011] A clamping assembly, symmetrically arranged on both inner walls of a U-shaped support plate, can centripetally clamp the solution preparation vessel. The clamping assembly includes a clamping plate and a vibration motor embedded within the clamping plate. The clamping plate clamps the outer wall of the solution preparation vessel, and the vibrating end of the vibration motor abuts against the outer wall of the solution preparation vessel. This allows the vibration force emitted by the vibration source to be transmitted to the inner cavity of the solution preparation vessel, thereby further improving the stirring and mixing efficiency.

[0012] In a preferred embodiment, the movable module includes a Y-axis lead screw installed in the middle of the support frame base, two first positioning rails through which the Y-axis lead screw passes along the Y-axis direction, and an X-axis lead screw disposed between the two first positioning rails.

[0013] In a preferred embodiment of this scheme, a second positioning rail is provided on both sides of the Y-axis lead screw, and the bottom of the two first positioning rails is threaded through by the Y-axis lead screw and slides along the Y-axis direction on the top surface of the second positioning rail.

[0014] In this preferred embodiment, the X-axis lead screw is threaded through the bottom of the support platform along the X-axis direction, and the bottom surface of the support platform slides along the X-axis direction on the top surface of the two first positioning rails.

[0015] In a preferred embodiment, a drive motor is longitudinally embedded in the middle of the top surface of the support platform. The top output shaft of the drive motor is fixedly connected to the bottom surface of the U-shaped support plate, so that the drive motor drives the U-shaped support plate to rotate and adjust the direction of the solution preparation tank.

[0016] In a preferred embodiment, the clamping plate has an arc-shaped structure and conforms to the peripheral outer wall of the solution preparation tank.

[0017] In this preferred embodiment, each clamping plate has a grooved extension shell integrally connected to its back side, and hydraulic cylinders are installed on both outer walls of the U-shaped support plate. The piston rod of each hydraulic cylinder passes through the U-shaped support plate and is fixedly connected to the adjacent grooved extension shell.

[0018] In a preferred embodiment, the vibration motor is embedded in the groove extension shell and the vibration end extends into the inner cavity of the groove extension shell, with the outer wall of the vibration end abutting against the peripheral outer wall of the solution preparation tank.

[0019] In this preferred embodiment, one end of both the Y-axis lead screw and the X-axis lead screw is connected to a servo motor.

[0020] Compared with the prior art, the technical effects and advantages of this utility model are as follows:

[0021] This sodium alginate composite solution preparation device, through a vibrating motor and its vibrating end in the clamping assembly, can directly transmit vibrational force to the solution preparation tank, thereby enhancing the mixing effect of the internal materials. This design makes the stirring process more uniform and efficient, helping to accelerate the dissolution and reaction processes.

[0022] The clamping assembly design ensures the stability of the solution preparation tank during operation, avoiding safety hazards caused by tank shaking. Furthermore, the combination of the cylinder and piston rod allows for adjustment of the clamping force according to actual needs, accommodating tanks of different sizes or weights.

[0023] The movable module provides multi-directional movement and adjustment, allowing for precise positioning of the support platform on a horizontal plane. This not only improves the space utilization of the equipment but also facilitates the rapid repositioning of the solution preparation tanks to meet different production needs, increasing operational flexibility. Attached Figure Description

[0024] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the structure of this utility model;

[0026] Figure 2 This is a schematic diagram of the structure of the U-shaped support plate of this utility model;

[0027] Figure 3 This is a schematic diagram of the installation structure of the clamping plate of this utility model;

[0028] Figure 4 This is a schematic diagram of the installation state of the vibration motor of this utility model.

[0029] Explanation of reference numerals in the attached figures:

[0030] In the diagram: 1. Support frame base; 2. Solution preparation tank; 3. Moving module; 4. Support bearing platform; 5. U-shaped support plate; 6. Clamping assembly; 7. First positioning track; 8. Y-axis lead screw; 9. X-axis lead screw; 10. Second positioning track; 11. Servo motor; 12. Clamping plate; 13. Drive motor; 14. Hydraulic cylinder; 15. Groove extension shell; 16. Piston rod; 17. Vibration motor; 18. Vibration end. Detailed Implementation

[0031] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid confusion with the present invention.

[0032] Unless otherwise defined, the directions mentioned herein, such as up, down, left, right, front, back, inside, and outside, are based on the directions shown in the figures of this utility model, and are explained here together.

[0033] This embodiment provides, for example Figures 1 to 4 The apparatus shown is for preparing a sodium alginate composite solution, comprising: a support frame base 1, a solution preparation tank 2, a moving module 3, a support bearing platform 4, a U-shaped support plate 5, and a clamping assembly 6.

[0034] In this embodiment, the support frame 1 is located within the solution preparation workshop; the moving module 3 is mounted on top of the support frame 1 and has a multi-directional moving adjustment structure; the support platform 4 is movably mounted on the top end of the moving module 3 and can be driven and adjusted by the moving module 3; the solution preparation tank 2 is used for preparing the sodium alginate composite solution and is mounted above the support platform 4; the solution preparation tank 2 is used to contain and mix sodium alginate raw materials to prepare the composite solution. It realizes the storage and mixing functions of raw materials and is a key part of solution preparation.

[0035] In this embodiment, the U-shaped support plate 5 is rotatably mounted on the top surface of the support platform 4 and is used to directly support the solution preparation tank 2. The support platform 4 is movably mounted on the movable module 3 and is used to place and fix the solution preparation tank 2. It allows the solution preparation tank 2 to be positioned as needed and can rotate around its own axis to uniformly mix the contents. The U-shaped support plate 5 is rotatably mounted on the support platform 4, directly supporting the solution preparation tank 2, and is driven to rotate by the drive motor 13. The function of the U-shaped support plate 5 is to help the solution preparation tank 2 change its angle or orientation to facilitate the flow of materials during the stirring process.

[0036] In this embodiment, the clamping assembly 6 is symmetrically arranged on both inner walls of the U-shaped support plate 5 to centripetally clamp the solution preparation tank 2. The clamping assembly 6 includes a clamping plate 12 and a vibration motor 17 embedded in the clamping plate 12. The clamping plate 12 clamps the outer wall of the solution preparation tank 2, and the vibration end 18 of the vibration motor 17 abuts against the outer wall of the solution preparation tank 2. This allows the vibration force emitted by the vibration source to be transmitted to the inner cavity of the solution preparation tank 2, thereby further improving the stirring and mixing efficiency.

[0037] In this embodiment, the moving module 3 includes a Y-axis lead screw 8 installed in the middle of the support frame seat 1, two first positioning rails 7 through which the Y-axis lead screw 8 passes along the Y-axis direction, and an X-axis lead screw 9 disposed between the two first positioning rails 7.

[0038] In this embodiment, a second positioning rail 10 is provided on both sides of the Y-axis lead screw 8. The bottom of the two first positioning rails 7 is threaded through by the Y-axis lead screw 8 and slides along the Y-axis direction on the top surface of the second positioning rail 10. The first positioning rails 7 and the second positioning rails 10 together constitute part of the moving module 3. The first positioning rails 7 cooperate with the Y-axis lead screw 8 to achieve precise upward movement along the Y-axis, while the second positioning rails 10 play an auxiliary guiding role, ensuring the stability of the moving module 3 when moving along the Y-axis.

[0039] In this embodiment, the X-axis lead screw 9 is threaded through the bottom of the support platform 4 along the X-axis direction, and the bottom surface of the support platform 4 slides along the X-axis direction on the top surface of the two first positioning rails 7.

[0040] In this embodiment, a drive motor 13 is longitudinally embedded in the middle of the top surface of the support platform 4. The top output shaft of the drive motor 13 is fixedly connected to the bottom surface of the U-shaped support plate 5, so that the drive motor 13 drives the U-shaped support plate 5 to rotate and adjust the direction of the solution preparation tank 2. The drive motor 13 is mounted on the support platform 4 to drive the rotation of the U-shaped support plate 5, which further promotes the thorough mixing of the liquid in the solution preparation tank 2.

[0041] In this embodiment, the clamping plate 12 has an arc-shaped structure and fits into the peripheral outer wall of the solution preparation tank 2.

[0042] In this embodiment, a grooved extension shell 15 is integrally connected to the back of each clamping plate 12, and hydraulic cylinders 14 are installed on both outer walls of the U-shaped support plate 5. The piston rod 16 of each hydraulic cylinder 14 passes through the U-shaped support plate 5 and is fixedly connected to the adjacent grooved extension shell 15. The hydraulic cylinders 14 and their piston rods 16 are connected to the clamping plates 12, and the clamping force is adjusted by controlling the hydraulic pressure to ensure that the solution preparation tank 2 is firmly fixed.

[0043] In this embodiment, the vibration motor 17 is embedded in the groove extension shell 15, and the vibration end 18 extends into the inner cavity of the groove extension shell 15. The outer wall of the vibration end 18 abuts against the peripheral outer wall of the solution preparation tank 2. The vibration motor 17 generates vibration force, which is transmitted to the outer wall of the solution preparation tank 2 through the vibration end 18, thereby improving the mixing efficiency of the substances inside the solution.

[0044] In this embodiment, a servo motor 11 is connected to one end of both the Y-axis lead screw 8 and the X-axis lead screw 9. The Y-axis lead screw 8 and the X-axis lead screw 9 are respectively responsible for supporting the translation of the support platform 4 in the Y-axis and X-axis directions, so that the solution preparation tank 2 can move freely on the worktable to meet the operation requirements of different positions.

[0045] Working principle:

[0046] The sodium alginate composite solution preparation device involves adding the required raw materials into the solution preparation tank 2. The solution preparation tank 2 is then placed on the support platform 4. The clamping assembly 6 is adjusted, and the hydraulic cylinder 14 pushes the clamping plate 12 to clamp the solution preparation tank 2 in a concentric manner, ensuring appropriate clamping force that neither damages the tank nor compromises its stability during operation.

[0047] As needed, the position of the solution preparation tank 2 is finely adjusted in the X and Y axes using the moving module 3. The operation of the Y-axis lead screw 8 and X-axis lead screw 9 is precisely controlled by the servo motor 11 to ensure that the solution preparation tank 2 reaches the designated position. The drive motor 13 is started, causing the U-shaped support plate 5 to drive the solution preparation tank 2 to rotate slowly. The vibration motor 17 is turned on, and the vibration end 18 contacts the outer wall of the solution preparation tank 2 to generate vibration force, which enhances the mixing efficiency of the material in the tank. The rotation speed and vibration intensity are continuously monitored and adjusted according to the actual situation until the expected mixing state is achieved.

[0048] Once mixing is complete, turn off all motors to stop vibration, release clamping assembly 6, and remove solution preparation tank 2.

[0049] It should be noted that, in this document, relational terms such as "one" and "two" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for preparing sodium alginate composite solution, characterized in that, include: A support frame (1) is installed in the solution preparation workshop; The movable module (3) is installed on the top of the support frame base (1) and has a multi-directional movable adjustment structure; The support platform (4) is movably mounted on the top end of the mobile module (3) and its position can be adjusted by the mobile module (3); Solution preparation tank (2) is used for preparing sodium alginate composite solution and is installed above the support platform (4); U-shaped support plate (5) is rotatably installed on the top surface of the support bearing platform (4) and is used to directly support the solution preparation tank (2). The clamping assembly (6) is symmetrically arranged on both sides of the inner wall of the U-shaped support plate (5) and can clamp the solution preparation tank (2) in a concentric manner. The clamping assembly (6) includes a clamping plate (12) and a vibration motor (17) embedded in the clamping plate (12). The clamping plate (12) is clamped to the outer wall of the solution preparation tank (2), and the vibration end (18) of the vibration motor (17) abuts against the outer wall of the solution preparation tank (2). A drive motor (13) is longitudinally embedded in the middle of the top surface of the support platform (4). The top output shaft of the drive motor (13) is fixedly connected to the bottom surface of the U-shaped support plate (5), so that the drive motor (13) drives the U-shaped support plate (5) to rotate and adjust the direction of the solution preparation tank (2).

2. The sodium alginate complex solution preparation device according to claim 1, characterized by: The moving module (3) includes a Y-axis lead screw (8) installed in the middle of the support frame seat (1), two first positioning rails (7) through which the Y-axis lead screw (8) passes along the Y-axis direction, and an X-axis lead screw (9) set between the two first positioning rails (7).

3. A sodium alginate complex solution preparation device according to claim 2, characterized in that: The Y-axis lead screw (8) is provided with a second positioning rail (10) on both sides. The bottom of the two first positioning rails (7) is threaded through by the Y-axis lead screw (8) and slides along the Y-axis direction on the top surface of the second positioning rail (10).

4. A sodium alginate complex solution preparation device according to claim 3, characterized in that: The X-axis lead screw (9) is threaded through the bottom of the support bearing platform (4) along the X-axis direction, and the bottom surface of the support bearing platform (4) slides along the X-axis direction on the top surface of the two first positioning rails (7).

5. The sodium alginate complex solution preparation device according to claim 1, characterized by: The clamping plate (12) has an arc-shaped structure and fits the outer wall of the solution preparation tank (2).

6. A sodium alginate complex solution preparation device according to claim 5, characterized in that: Each clamping plate (12) has a grooved extension shell (15) integrally connected to its back side. Both sides of the outer wall of the U-shaped support plate (5) are equipped with hydraulic cylinders (14). The piston rod (16) of each hydraulic cylinder (14) passes through the U-shaped support plate (5) and is fixedly connected to the adjacent grooved extension shell (15).

7. A sodium alginate complex solution preparation device according to claim 6, characterized in that: The vibration motor (17) is embedded in the groove extension shell (15) and the vibration end (18) extends into the inner cavity of the groove extension shell (15), with the outer wall of the vibration end (18) abutting against the peripheral outer wall of the solution preparation tank (2).

8. The sodium alginate complex solution preparation apparatus according to claim 7, characterized by: One end of the Y-axis lead screw (8) and the X-axis lead screw (9) is connected to a servo motor (11).

Images