A mixing tank stirring device for vaccine production
The mixing and stirring device for vaccine production, which uses electromagnetic drive and a sealed structure, solves the problems of high rotational resistance and raw material spillage in traditional stirring devices. It achieves precise stirring with low noise and no wear, reducing costs and improving vaccine quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI GAOJI BIOENG
- Filing Date
- 2025-06-09
- Publication Date
- 2026-06-02
AI Technical Summary
Existing mixing devices for vaccine production suffer from high rotational resistance, high power requirements, and high frictional heat because the mixing shaft is in direct contact with the liquid, which affects production costs and vaccine efficacy.
It adopts an electromagnetically driven stainless steel stirrer and a sealed structure, and achieves non-contact stirring through a rubber sheet and an external magnetic rotor. The stirring is driven by electromagnetic force, and the raw materials are prevented from overflowing through a sealing cover and a silicone sheet.
It achieves a low-noise, wear-free mixing process, can precisely control the mixing speed and force, avoids raw material spillage, reduces production costs, and improves vaccine quality stability.
Smart Images
Figure CN224308252U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vaccine production technology, and in particular to a mixing device for a mixing tank used in vaccine production. Background Technology
[0002] Vaccines typically consist of multiple components, such as antigens, adjuvants, preservatives, and buffer solutions. Mixing and stirring ensures these components are fully and evenly distributed in the solution, guaranteeing accurate and consistent component ratios in each batch of vaccine. This ensures the stability and effectiveness of the vaccine, allowing each dose to produce the same immune response.
[0003] Existing mixing tanks for vaccine production use a drive motor directly connected to the mixing shaft for stirring. However, direct stirring results in greater resistance to the rotation of the mixing shaft, requiring more power for liquid stirring, which is not conducive to reducing production costs for enterprises. Furthermore, the greater resistance and frictional heat may affect the efficacy of the vaccine, causing certain adverse effects on users. To address the shortcomings of existing technologies, we propose a mixing device for mixing tanks used in vaccine production. Utility Model Content
[0004] The main objective of this invention is to provide a mixing device for a mixing tank in vaccine production, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A mixing device for vaccine production includes a connecting frame, a storage chamber on the outer wall of the connecting frame, a height adjustment frame inside the connecting frame, two sets of height telescopic rods at the lower end of the height adjustment frame, a hollow spiral tube at the lower end of the height adjustment frame, a height adjustment screw inside the hollow spiral tube, a second electric motor at the lower end of the height adjustment screw, five sets of drive motors at the upper end of the height adjustment frame, an external magnetic rotor at the upper end of each drive motor, a partition plate inside the connecting frame, five sets of rubber sheets inside the partition plate, a fixed frame on the right side of the connecting frame, a transmission screw inside the fixed frame, a movable frame on the outer wall of the transmission screw, a first electric motor at the upper end of the transmission screw, a balance bar inside the movable frame, a sealing cover at one end of the movable frame, a silicone sheet at the lower end of the sealing cover, and a stainless steel stirrer inside the storage chamber.
[0007] Preferably, the transmission screw and the movable frame are threadedly connected, the outer wall of the balance bar is smooth, the balance bar and the movable frame are movably connected, a bearing is provided between the transmission screw and the fixed frame, the transmission screw and the fixed frame are movably connected through the bearing, and an internal magnetic rotor is provided inside the stainless steel stirrer.
[0008] Preferably, the hollow solenoid and the height adjustment screw are threaded together, the hollow solenoid and the height adjustment frame are welded together, and the position of the drive motor corresponds to the position of the rubber sheet.
[0009] Preferably, the movable frame and the sealing cover are fixedly connected, and the silicone sheet and the sealing cover are fixedly connected.
[0010] Preferably, the height adjustment frame and the connecting frame are movably connected.
[0011] Preferably, the partition plate and the connecting frame are fixedly connected.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] This mixing and stirring device for vaccine production, through its structure including a rubber sheet and an external magnetic rotor, allows users to place test tubes of different diameters and lengths inside the rubber sheet, then place the stainless steel stirrer inside the test tube. The drive motor rotates the stainless steel stirrer, using electromagnetic force to drive the stirring. Compared with traditional mechanical stirring, it has advantages such as no contact, no wear, and low noise. Electromagnetic stirring can more precisely control the stirring speed and force.
[0014] The mixing and stirring device used in vaccine production, through the structure of a sealing cap and silicone sheet, allows the first motor to drive the transmission screw to rotate after the user inserts the test tube into the rubber sheet. The transmission screw then drives the sealing cap and silicone sheet to descend until the silicone sheet adheres to the upper surface of the test tube, preventing the raw materials from overflowing during the mixing process. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the connecting frame of this utility model;
[0017] Figure 3 This is a schematic diagram of the combined structure of the sealing cover and the movable frame of this utility model;
[0018] Figure 4 This is a schematic diagram of the combined structure of the drive motor and the external magnetic rotor of this utility model.
[0019] In the diagram: 1. Connecting frame; 2. Divider plate; 3. Rubber sheet; 4. Height telescopic rod; 5. Transmission screw; 6. First motor; 7. Silicone sheet; 8. Movable frame; 9. Balance bar; 10. Sealing cover; 11. Height adjustment screw; 12. Second motor; 13. Hollow spiral tube; 14. Height adjustment frame; 15. Drive motor; 16. Storage chamber; 17. Fixed frame; 18. External magnetic rotor; 19. Stainless steel stirrer. Detailed Implementation
[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0021] Example 1, as Figures 1-4 As shown, a mixing device for vaccine production includes a connecting frame 1. A storage chamber 16 is fixedly connected to the outer wall of the connecting frame 1. An adjustable height frame 14 is movably connected inside the connecting frame 1. Two sets of height telescopic rods 4 are detachably connected to the lower end of the adjustable height frame 14. A hollow spiral tube 13 is welded to the lower end of the adjustable height frame 14. An adjustable height screw 11 is threaded inside the hollow spiral tube 13. A second electric motor 12 is detachably connected to the lower end of the adjustable height screw 11. Five sets of drive motors 15 are detachably connected to the upper end of the adjustable height frame 14. An external magnetic rotor 18 is connected to the output end of the drive motor 15. A partition plate 2 is fixedly connected inside the connecting frame 1. Five sets of rubber sheets 3 are fixedly connected inside the partition plate 2. A stainless steel stirrer 19 is installed inside the storage chamber 16.
[0022] With the structure of rubber sheet 3 and external magnetic rotor 18, users can place test tubes of different diameters and lengths inside rubber sheet 3, and then put stainless steel stirrer 19 into the test tube. The drive motor 15 moves and can drive stainless steel stirrer 19 to rotate. The stirring is driven by electromagnetic force. Compared with traditional mechanical stirring, it has the advantages of non-contact, no wear, and low noise. Electromagnetic stirring can more accurately control the stirring speed and force.
[0023] Example 2, as Figures 1-4 As shown, a mixing device for vaccine production includes a fixed frame 17 fixedly connected to the right side of a connecting frame 1. A transmission screw 5 is movably connected inside the fixed frame 17. A movable frame 8 is threadedly connected to the outer wall of the transmission screw 5. A first motor 6 is detachably connected to the upper end of the transmission screw 5. A balance bar 9 is movably connected inside the movable frame 8. A sealing cover 10 is fixedly connected to one end of the movable frame 8. A silicone sheet 7 is fixedly connected to the lower end of the sealing cover 10.
[0024] With the structure of the sealing cap 10 and silicone sheet 7, after the user puts the test tube into the rubber sheet 3, the first motor 6 drives the transmission screw 5 to rotate. The transmission screw 5 drives the sealing cap 10 and silicone sheet 7 to descend until the silicone sheet 7 fits against the upper surface of the test tube, preventing the raw materials from overflowing during the stirring process.
[0025] It should be noted that this utility model is a mixing device for vaccine production mixing tanks. In use, the user can place test tubes of different diameters and lengths inside the rubber sheet 3. According to the length of the test tube, the second motor 12 drives the height adjustment screw 11 to rotate, changing the height of the top of the height adjustment screw 11 inside the hollow screw tube 13, thereby changing the height of the height adjustment frame 14, so that the outer magnetic rotor 18 is close to the bottom of the test tube. After the user puts the test tube into the rubber sheet 3, the stainless steel stirrer 19 is placed into the test tube. The first motor 6 drives the transmission screw 5 to rotate, and the transmission screw 5 drives the sealing cover 10 and the silicone sheet 7 to descend until the silicone sheet 7 is attached to the upper end face of the test tube. The drive motor 15 drives the outer magnetic rotor 18 to rotate, forming a rotating magnetic field, thereby driving the inner magnetic rotor inside the stainless steel stirrer 19 to rotate. The stainless steel stirrer 19 rotates and stirs the raw materials inside the test tube.
[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A mixing device for a mixing tank in vaccine production, comprising a connecting frame (1), characterized in that: The connecting frame (1) has a storage chamber (16) on its outer wall. A height adjustment frame (14) is installed inside the connecting frame (1). Two sets of height telescopic rods (4) are installed at the lower end of the height adjustment frame (14). A hollow solenoid (13) is installed at the lower end of the height adjustment frame (14). A height adjustment screw (11) is installed inside the hollow solenoid (13). A second motor (12) is installed at the lower end of the height adjustment screw (11). Five sets of drive motors (15) are installed at the upper end of the height adjustment frame (14). An external magnetic rotor (18) is installed at the upper end of each drive motor (15). The connecting frame (1) has a... The partition (2) has five sets of rubber sheets (3) inside. The connecting frame (1) has a fixed frame (17) on the right side. The fixed frame (17) has a transmission screw (5) inside. The transmission screw (5) has a movable frame (8) on the outer wall. The transmission screw (5) has a first motor (6) at the upper end. The movable frame (8) has a balance bar (9) inside. The movable frame (8) has a sealing cover (10) at one end. The sealing cover (10) has a silicone sheet (7) at the lower end. The storage chamber (16) has a stainless steel stirrer (19) inside.
2. The mixing device for a mixing tank in vaccine production according to claim 1, characterized in that: The transmission screw (5) and the movable frame (8) are threadedly connected. The outer wall of the balance rod (9) is smooth. The balance rod (9) and the movable frame (8) are movably connected. A bearing is provided between the transmission screw (5) and the fixed frame (17). The transmission screw (5) and the fixed frame (17) are movably connected through the bearing. An internal magnetic rotor is provided inside the stainless steel stirrer (19).
3. The mixing device for a mixing tank in vaccine production according to claim 1, characterized in that: The hollow solenoid (13) and the height adjustment screw (11) are threaded together, the hollow solenoid (13) and the height adjustment frame (14) are welded together, and the position of the drive motor (15) corresponds to the position of the rubber sheet (3).
4. The mixing device for a mixing tank in vaccine production according to claim 1, characterized in that: The movable frame (8) and the sealing cover (10) are fixedly connected, and the silicone sheet (7) and the sealing cover (10) are fixedly connected.
5. The mixing device for a mixing tank in vaccine production according to claim 2, characterized in that: The height adjustment frame (14) and the connecting frame (1) are movably connected.
6. The mixing device for a mixing tank in vaccine production according to claim 2, characterized in that: The partition plate (2) and the connecting frame (1) are fixedly connected.