A mixer for producing a slagging flux with uniform mixing

Abstract

The utility model provides a kind of agitator for sludge melting flux production with uniform mixing, belong to sludge melting flux production technical field, including fixed frame, first stirring member fixedly installed in the fixed frame end, second stirring member is communicated in the first stirring member surface, and feeding assembly is communicated in the side surface of second stirring member, and suction pump is adapted to install in the side wall of feeding assembly.The utility model is by the setting of multiple stirring member, the high uniform mixing of material in the stirring process is realized, and the quality and stability of sludge melting flux are improved;The combination of rotating roller and gear and the configuration of chain drive motor ensure the continuity and efficiency of stirring process;The application of radiator pipe effectively controls the heat generated in the stirring process, prevents the performance decline caused by overheating of material;And the design of feeding assembly and suction pump makes the conveying of material more accurate and convenient, overall improves production efficiency and the convenience of equipment operation.

Description

Technical Field

[0001] This utility model belongs to the field of slag flux production technology, specifically relating to a mixer for producing slag flux with uniform mixing. Background Technology

[0002] The mixer for producing uniformly mixed slag flux is an industrial equipment specifically designed for the production of slag flux. Its main function is to ensure that various raw materials can be fully mixed to achieve the effects of slag removal and fluxing. This mixer is designed to improve the production efficiency and quality of slag flux. Through the design of dual mixing components and a precise control system, the uniformity and stability of material mixing are ensured.

[0003] In the prior art, document CN202222600446.0 discloses a mixer body. By setting a buffer tank above the mixing chamber for preliminary mixing, the powder can be transported to the buffer tank when the mixing chamber is working. When the mixing chamber needs powder, the powder can be directly fed into the mixing chamber. In addition, the buffer tank is equipped with a stirring device, which can perform preliminary mixing when the mixing chamber is working, thereby improving the overall efficiency of the mixer.

[0004] In practice, mixing devices typically use a single mixing roller for material mixing. This design often leads to uneven mixing, especially when dealing with highly viscous or easily agglomerated materials. Due to limitations in mixing force and range, a single mixing roller cannot adequately break up agglomerates, which not only reduces mixing efficiency but may also affect the uniformity and quality of the final product. Therefore, a mixer for producing slag flux with uniform mixing is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a mixer for producing slag flux with uniform mixing, thereby solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A mixer for producing a uniformly mixed slag flux includes a fixed frame, a first stirring component fixedly installed at the end of the fixed frame, a second stirring component connected to the surface of the first stirring component, a feeding assembly connected to the side surface of the second stirring component, and a suction pump adapted to be installed on the side wall of the feeding assembly.

[0008] The first stirring component includes a stirring tank, a rotating roller rotatably mounted in the center of the stirring tank, and a gear fixedly mounted at the end of the rotating roller;

[0009] The first stirring component also includes a chain meshing with the side surface of the gear, a drive motor adapted to be installed on the inner surface of the chain, and a heat dissipation pipe fixedly installed at the bottom of the stirring tank.

[0010] In a preferred embodiment of this utility model, the inner cavity structure and power structure of the second stirring member are the same as those of the first stirring member, and the end of the stirring box is connected to the bottom of the second stirring member.

[0011] As a preferred embodiment of this utility model, the rotating roller includes a rotating rod, a fixed sleeve sleeved on the side surface of the rotating rod, a buckle fixedly installed on the surface of the fixed sleeve, and a stirring blade that engages with the side surface of the buckle.

[0012] As a preferred embodiment of this utility model, the inner surface of the stirring blade is provided with a groove for engaging with the buckle, and the gear is fixedly installed at the end of the rotating rod.

[0013] As a preferred embodiment of the present invention, the feeding assembly includes a feeding pipe, a spiral rod inserted into the center of the feeding pipe, a turbine sleeved on the side surface of the spiral rod, and a crushing roller fixedly installed at the bottom of the spiral rod.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: the setting of multiple stirring components achieves highly uniform mixing of materials during the stirring process, improving the quality and stability of the slag flux; the combination of rotating rollers and gears, as well as the configuration of chain drive motor, ensure the continuity and efficiency of the stirring process; the application of heat dissipation pipes effectively controls the heat generated during the stirring process, preventing the performance degradation of materials due to overheating; and the design of the feeding component and suction pump makes the material conveying more precise and convenient, improving overall production efficiency and ease of equipment operation. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the feeding assembly of this utility model;

[0018] Figure 3 This is a partial structural diagram of the first stirring component of this utility model;

[0019] Figure 4 This is a partial structural diagram of the rotating roller of this utility model;

[0020] Figure 5 This is a schematic diagram of the bottom structure of the mixing tank of this utility model.

[0021] In the diagram: 101, fixed frame; 102, first mixing component; 103, second mixing component; 104, feeding assembly; 105, suction pump; 102a, mixing tank; 102b, rotating roller; 102c, gear; 102d, chain; 102e, drive motor; 102f, heat dissipation pipe; 102b-1, rotating rod; 102b-2, fixed sleeve; 102b-3, buckle; 102b-4, mixing blade; 104a, feeding pipe; 104b, screw rod; 104c, turbine; 104d, crushing roller. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0025] Example

[0026] Reference Figure 1-5 This embodiment of the present invention provides a mixer for producing a uniformly mixed slag flux, comprising:

[0027] The frame 101, a first stirring element 102 fixedly installed at the end of the frame 101, a second stirring element 103 connected to the surface of the first stirring element 102, a feeding assembly 104 connected to the side surface of the second stirring element 103, and a suction pump 105 adapted to be installed on the side wall of the feeding assembly 104.

[0028] The first stirring component 102 includes a stirring tank 102a, a rotating roller 102b rotatably mounted in the center of the stirring tank 102a, and a gear 102c fixedly mounted at the end of the rotating roller 102b.

[0029] The first stirring component 102 also includes a chain 102d that meshes with the side surface of the gear 102c, a drive motor 102e adapted to be installed on the inner surface of the chain 102d, and a heat dissipation pipe 102f fixedly installed at the bottom of the stirring box 102a.

[0030] Specifically, firstly, the material is conveyed into the mixing tank 102a through the feeding assembly 104, and the suction pump 105 assists in the material flow; then, the drive motor 102e starts, driving the gear 102c through the chain 102d, causing the rotating roller 102b to rotate in the center of the mixing tank 102a, and the stirring blades 102b-4 rotate accordingly, achieving initial mixing of the material; at the same time, the second stirring component 103 further mixes the material to ensure uniform mixing; the heat dissipation pipe 102f is responsible for dissipating the heat generated during the mixing process, maintaining a stable material temperature, avoiding overheating that could affect product quality, and effectively improving the production efficiency and quality of the slag flux.

[0031] The internal structure and power structure of the second stirring element 103 are the same as those of the first stirring element 102, and the end of the stirring box 102a is connected to the bottom of the second stirring element 103.

[0032] The rotating roller 102b includes a rotating rod 102b-1, a fixing sleeve 102b-2 sleeved on the side surface of the rotating rod 102b-1, a buckle 102b-3 fixedly installed on the surface of the fixing sleeve 102b-2, and a stirring blade 102b-4 that is engaged with the side surface of the buckle 102b-3.

[0033] The inner surface of the stirring blade 102b-4 is provided with a slot, which is engaged with the buckle 102b-3, and the end of the rotating rod 102b-1 is fixedly installed with a gear 102c.

[0034] The feeding assembly 104 includes a feeding pipe 104a, a screw rod 104b inserted into the center of the feeding pipe 104a, a turbine 104c sleeved on the side surface of the screw rod 104b, and a crushing roller 104d fixedly installed at the bottom of the screw rod 104b.

[0035] It should be noted that the material is conveyed by the screw 104b through the feed pipe 104a, and the rotation of the turbine 104c helps to push the material downward. The crushing roller 104d is responsible for breaking up any material lumps that may appear. After the material enters the mixing tank 102a, the stirring blade 102b-4 driven by the rotating rod 102b-1 performs initial stirring. The design of the buckle 102b-3 and the slot ensures the stability and stirring effect of the stirring blade 102b-4. Subsequently, the material flows into the second stirring element 103, whose internal cavity structure is the same as that of the first stirring element 102, ensuring that the material continues to be uniformly mixed in the second stirring element 103. The rotating rollers 102b of both stirring elements are driven by the drive motor 102e through the chain 102d and gear 102c system, ensuring the continuity and uniformity of the stirring process.

[0036] In use, the material is conveyed and pushed downwards by the screw rod 104b and turbine 104c in the feeding assembly 104. The crushing roller 104d is responsible for breaking up lumps, ensuring that the material enters the mixing tank 102a smoothly. The drive motor 102e drives the rotating rollers 102b of the two mixing components to rotate through the chain 102d and gear 102c system. The mixing blades 102b-4 then perform initial mixing. The design of the buckle 102b-3 and the slot ensures the stability of the mixing blades 102b-4. After the material is initially mixed in the first mixing component 102, it flows into the second mixing component 103, which has the same internal cavity structure and power structure, for further uniform mixing. At the same time, the heat dissipation pipe 102f effectively dissipates the heat generated during the mixing process, keeps the material temperature stable, avoids overheating and affecting product quality, and greatly improves the production efficiency and quality of the slag flux.

[0037] In summary, the dual-stirring design enables continuous mixing of materials in two stages, improving material uniformity and mixing efficiency. The cooperation between the suction pump 105 and the feeding assembly 104 ensures smooth and precise entry of materials into the mixing tank 102a, while the crushing roller 104d effectively breaks up clumps, ensuring material flowability. The rotating roller 102b driven by the chain 102d and gear 102c system, along with the snap-fit ​​102b-3 and slot structure, enhances the stability and reliability of the stirring. The application of the heat dissipation pipe 102f effectively controls the temperature during the stirring process, preventing performance degradation due to overheating, and overall improving the production efficiency and quality of the slag flux.

[0038] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0039] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0040] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0041] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A mixer for producing a uniformly mixed slag flux, characterized in that: include, The frame (101), the first stirring element (102) fixedly installed at the end of the frame (101), the second stirring element (103) communicating with the surface of the first stirring element (102), the feeding assembly (104) communicating with the side surface of the second stirring element (103), and the suction pump (105) adapted to be installed on the side wall of the feeding assembly (104). The first stirring component (102) includes a stirring tank (102a), a rotating roller (102b) rotatably mounted in the center of the stirring tank (102a), and a gear (102c) fixedly mounted at the end of the rotating roller (102b). The first stirring component (102) further includes a chain (102d) meshing with the side surface of the gear (102c), a drive motor (102e) adapted to be installed on the inner surface of the chain (102d), and a heat dissipation pipe (102f) fixedly installed at the bottom of the stirring tank (102a).

2. The mixer for producing a uniformly mixed slag flux according to claim 1, characterized in that: The inner cavity structure and power structure of the second stirring element (103) are the same as those of the first stirring element (102), and the end of the stirring box (102a) is connected to the bottom of the second stirring element (103).

3. The mixer for producing a uniformly mixed slag flux according to claim 2, characterized in that: The rotating roller (102b) includes a rotating rod (102b-1), a fixed sleeve (102b-2) sleeved on the side surface of the rotating rod (102b-1), a buckle (102b-3) fixedly installed on the surface of the fixed sleeve (102b-2), and a stirring blade (102b-4) engaged with the side surface of the buckle (102b-3).

4. The mixer for producing a uniformly mixed slag flux according to claim 3, characterized in that: The inner surface of the stirring blade (102b-4) is provided with a slot, which is engaged with the buckle (102b-3). The gear (102c) is fixedly installed at the end of the rotating rod (102b-1).

5. The mixer for producing a uniformly mixed slag flux according to claim 4, characterized in that: The feeding assembly (104) includes a feeding pipe (104a), a screw rod (104b) inserted into the center of the feeding pipe (104a), a turbine (104c) sleeved on the side surface of the screw rod (104b), and a crushing roller (104d) fixedly installed at the bottom of the screw rod (104b).

Images