Aerogel insulation material production equipment for building

Abstract

This utility model discloses a production equipment for aerogel insulation materials for buildings, relating to the field of building material production technology. The equipment includes a mixing chamber, with a shock-absorbing component at the lower end and a support base at the lower end of the shock-absorbing component. A stirring device is installed inside the mixing chamber, with a discharge port at the lower end of the stirring device. An impurity removal device is located below the discharge port, and an ethanol tank is located below the impurity removal device. Support frames are installed on both sides of the impurity removal device. Protrusions are provided on both the front and rear sides of the lower end of the mixing chamber, and a vibration motor housing is located on the other side of each protrusion. This solution addresses the problems of potential clumping during stirring and low production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of building material production technology, specifically to production equipment for aerogel insulation materials for buildings. Background Technology

[0002] Aerogel is a novel building insulation material with ultra-low density, high specific surface area, and a nanoporous structure. Its thermal conductivity is as low as 0.013 W / (m·K), far lower than that of traditional insulation materials, thus exhibiting excellent thermal insulation performance. Aerogel materials are lightweight (density only 3-5 kg / m³). 3 Aerogel boasts high strength (up to 3-5 MPa) and is environmentally friendly and non-toxic, meeting the requirements of green building materials. In the construction field, aerogel can be used in walls, roofs, doors, and windows, effectively reducing energy consumption, improving indoor comfort, and minimizing building space occupation. Furthermore, aerogel also possesses fire-resistant, moisture-proof, and sound-insulating properties, making it an ideal choice for future building energy conservation and environmental protection.

[0003] A production apparatus for aerogel insulation material for buildings, as disclosed in announcement number CN116587498A, includes an impregnation tank filled with ethanol. Multiple support legs are fixed to the bottom of the tank, and an ethanol discharge pipe with a solenoid valve is installed at the bottom. A stirring tank is installed directly above the tank opening, containing a stirring mechanism. Multiple gel discharge pipes, each equipped with a solenoid valve, are installed at the bottom of the stirring tank. A cylindrical mold, comprising a detachably connected upper and lower mold, is installed inside the impregnation tank. The upper mold has multiple liquid inlets aligned with the gel discharge pipes. The ethanol level in the impregnation tank is close to the opening of the lower mold. This invention integrates gel production and impurity removal, saving time and improving efficiency compared to the existing method of individually removing gels from the mold and placing them into an ethanol solution after production.

[0004] The above-mentioned device may produce lumps during stirring and has low production efficiency; therefore, we have proposed a production equipment for aerogel insulation materials for buildings to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this invention is to provide a production equipment for aerogel insulation materials for buildings, so as to solve the problems mentioned in the background art, such as the potential for clumping during mixing and low production efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a production equipment for aerogel insulation materials for buildings, including a mixing chamber, a shock absorber at the lower end of the mixing chamber, a support base at the lower end of the shock absorber, a stirring device inside the mixing chamber, a discharge port at the lower end of the stirring device, an impurity removal device at the lower end of the discharge port, an ethanol tank at the lower end of the impurity removal device, support frames on both sides of the impurity removal device, protrusions on both the front and rear sides of the lower end of the mixing chamber, and a vibration motor box on the other side of each protrusion.

[0007] Preferably, the shock absorber is provided in six groups, arranged symmetrically in three groups at the lower end of the mixing chamber. The shock absorber includes a spring and a damping rod, the damping rod is disposed inside the spring, and the spring is disposed between the support base and the mixing chamber.

[0008] Preferably, the stirring device includes a second rotating rod, stirring blades, and a second motor. The second motor is disposed on one side of the mixing tank, and a second rotating rod is disposed on one side of the second motor. The second rotating rod passes through and extends into the mixing tank, and stirring blades are disposed on the second rotating rod.

[0009] Preferably, the impurity removal device includes a first rotating rod, a first motor, a motor bracket, a turntable, a mold, and a rotating shaft. The lower end of the first motor is provided with a motor bracket, which is mounted on the upper end of a set of support frames. The other side of the first motor is provided with a first rotating rod, which is mounted on another set of support frames. Two sets of turntables are provided inside the first rotating rod, and two sets of molds are provided between the two sets of turntables. The two sets of molds are arranged opposite each other in the two sets of turntables. A rotating shaft is provided on the outer side of each set of molds, and the other side of each rotating shaft is mounted on a turntable.

[0010] Preferably, the mold includes a lower mold, a bolt groove, an upper mold, bolts, and a water inlet plate. The upper mold is disposed above the lower mold. The upper end of the lower mold has a bolt groove. The upper end of the upper mold has a bolt. The upper mold is bolted to the lower mold. The upper mold has a water inlet plate at its upper end.

[0011] Preferably, an iron block is provided at the lower end of the lower mold.

[0012] Preferably, the ethanol tank has an inlet on one side and an outlet on the other side.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) This utility model has two sets of vibration motor boxes at the bottom of the mixing box. The two sets of vibration motors work together with the stirring device in the mixing box to effectively increase the overall mixing efficiency, thereby solving the problem of clumping that may occur during stirring.

[0015] (2) By setting the mold in two sets of turntables, the first motor drives the first rotating rod to rotate, thereby rotating the two sets of turntables. During the impurity removal process of the lower mold, the other set of molds can be fed, thus solving the problem of low production efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a front view of the present invention;

[0018] Figure 3 This is a cross-sectional view of the present invention;

[0019] Figure 4 This is an enlarged view of the impurity removal device of this utility model;

[0020] In the diagram: 1. Mixing tank; 2. Support base; 3. Ethanol tank; 4. Liquid inlet; 5. Support frame; 6. Impurity removal device; 61. First rotating rod; 62. First motor; 63. Motor bracket; 64. Turntable; 65. Lower mold; 66. Bolt groove; 67. Upper mold; 68. Bolt; 69. Rotating shaft; 7. Protrusion; 8. Vibration motor box; 9. Shock absorber; 91. Spring; 92. Damping rod; 10. Second rotating rod; 11. Stirring blade; 12. Second motor; 13. Discharge port; 14. Iron block; 15. Water inlet plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Please see Figure 1-4This utility model provides an embodiment of a production equipment for aerogel insulation materials for buildings, including a mixing chamber 1. A shock absorber 9 is provided at the lower end of the mixing chamber 1, and a support base 2 is provided at the lower end of the shock absorber 9. A stirring device is provided inside the mixing chamber 1, and a discharge port 13 is provided at the lower end of the stirring device. An impurity removal device 6 is provided at the lower end of the discharge port 13, and an ethanol tank 3 is provided at the lower end of the impurity removal device 6. Support frames 5 are provided on both sides of the impurity removal device 6. Protrusions 7 are provided on both the front and rear sides of the lower end of the mixing chamber 1, and a vibration motor box 8 is provided on the other side of each protrusion 7. By providing two sets of vibration motor boxes 8 at the lower end of the mixing chamber 1, and by using two sets of vibration motors in conjunction with the stirring device inside the mixing chamber 1, the overall mixing efficiency is effectively increased, thus solving the problem of clumping that may occur during stirring. By placing the molds inside two sets of turntables 64, and by using a first motor 62 to drive a first rotating rod 61 to rotate, the two sets of turntables 64 rotate. During the impurity removal process of the lower mold, material can be added to the other mold, thus solving the problem of low production efficiency.

[0023] Please see Figure 2 The shock absorber 9 is provided in six sets, and is symmetrically arranged in three groups at the lower end of the mixing box 1. The shock absorber 9 includes a spring 91 and a damping rod 92. The damping rod 92 is located inside the spring 91. The spring 91 is located between the support seat 2 and the mixing box 1, which plays the role of reducing noise and protecting the motor.

[0024] Please see Figure 3 The stirring device includes a second rotating rod 10, stirring blades 11, and a second motor 12. The second motor 12 is located on one side of the mixing box 1, and the second rotating rod 10 is located on one side of the second motor 12. The second rotating rod 10 passes through and extends into the mixing box 1, and the stirring blades 11 are provided on the second rotating rod 10 to play the role of stirring and mixing.

[0025] Please see Figure 4 The impurity removal device 6 includes a first rotating rod 61, a first motor 62, a motor bracket 63, a turntable 64, a mold, and a rotating shaft 69. The motor bracket 63 is provided at the lower end of the first motor 62 and is located on the upper end of a set of support frames 5. The first rotating rod 61 is provided on the other side of the first motor 62 and is located in another set of support frames 5. Two sets of turntables 64 are provided inside the first rotating rod 61. Two sets of molds are provided between the two sets of turntables 64 and are arranged opposite each other in the two sets of turntables 64. A rotating shaft 69 is provided on the outer side of each set of molds and is located on the other side of each rotating shaft 69 on the turntable 64.

[0026] Please see Figure 4The mold includes a lower mold 65, a bolt groove 66, an upper mold 67, bolts 68, and a water inlet plate 15. The upper mold 67 is located on top of the lower mold 65. The lower mold 65 has a bolt groove 66 on its upper end, and the upper mold 67 has bolts 68 on its upper end. The upper mold 65 is bolted to the lower mold 67 via bolts 68. The upper mold 67 has a water inlet plate 15 on its upper end. By placing the mold in two sets of turntables 64, the first motor 62 drives the first rotating rod 61 to rotate, thereby rotating the two sets of turntables 64. During the impurity removal process of the lower mold, material can be added to the other set of molds, thus solving the problem of low production efficiency.

[0027] Please see Figure 3 An iron block 14 is provided at the lower end of the lower mold 65 to prevent the mold from rotating.

[0028] Please see Figure 1 The ethanol tank 3 has an inlet 4 on one side and an outlet on the other side, which facilitates adding and draining liquid.

[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A production equipment for aerogel insulation materials for buildings, comprising a mixing chamber (1), characterized in that: The mixing box (1) is provided with a shock absorber (9) at the lower end, and a support base (2) is provided at the lower end of the shock absorber (9). The mixing box (1) is provided with a stirring device, and a discharge port (13) is provided at the lower end of the stirring device. An impurity removal device (6) is provided at the lower end of the discharge port (13). An ethanol tank (3) is provided at the lower end of the impurity removal device (6). Support frames (5) are provided on both sides of the impurity removal device (6). Protrusions (7) are provided on both the front and rear sides of the lower end of the mixing box (1). A vibration motor box (8) is provided on the other side of each protrusion (7).

2. The production equipment for aerogel insulation materials for buildings according to claim 1, characterized in that: The shock absorber (9) is provided in six groups, and is symmetrically arranged in three groups at the lower end of the mixing box (1). The shock absorber (9) includes a spring (91) and a damping rod (92). The damping rod (92) is located inside the spring (91). The spring (91) is located between the support seat (2) and the mixing box (1).

3. The production equipment for aerogel insulation materials for buildings according to claim 2, characterized in that: The stirring device includes a second rotating rod (10), stirring blades (11), and a second motor (12). The second motor (12) is located on one side of the mixing tank (1), and the second rotating rod (10) is located on one side of the second motor (12). The second rotating rod (10) passes through and extends into the mixing tank (1), and stirring blades (11) are provided on the second rotating rod (10).

4. The production equipment for aerogel insulation materials for buildings according to claim 3, characterized in that: The impurity removal device (6) includes a first rotating rod (61), a first motor (62), a motor bracket (63), a turntable (64), a mold, and a rotating shaft (69). The lower end of the first motor (62) is provided with a motor bracket (63), which is set on the upper end of a set of support frames (5). The other side of the first motor (62) is provided with a first rotating rod (61), which is set in another set of support frames (5). Two sets of turntables (64) are provided in the first rotating rod (61), and two sets of molds are provided between the two sets of turntables (64). The two sets of molds are arranged opposite each other in the two sets of turntables (64). A rotating shaft (69) is provided on the outer side of each set of molds, and the other side of the rotating shaft (69) is set on the turntable (64).

5. The production equipment for aerogel insulation materials for buildings according to claim 4, characterized in that: The mold includes a lower mold (65), a bolt groove (66), an upper mold (67), bolts (68), and a water inlet plate (15). The upper mold (67) is located on the upper end of the lower mold (65). The lower mold (65) has a bolt groove (66) on its upper end. The upper mold (67) has a bolt (68) on its upper end. The upper mold (65) is bolted to the lower mold (67) by the bolts (68). The upper mold (67) has a water inlet plate (15) on its upper end.

6. The production equipment for aerogel insulation materials for buildings according to claim 5, characterized in that: An iron block (14) is provided at the lower end of the lower mold (65).

7. The production equipment for aerogel insulation materials for buildings according to claim 6, characterized in that: The ethanol tank (3) has an inlet (4) on one side and an outlet on the other side.

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