Electrostatic impurity removing device for tea leaves

Abstract

The utility model discloses a tea electrostatic impurity removal device, including base, the inside fixed with a plurality of springs of base, the one end fixed with conveying groove of spring away from base, and conveying groove is inside the base, the one side fixed with hopper of base, the one end inner wall sliding plug connection of base close to hopper has the flat board, and the one end of flat board is provided with the repeated motion subassembly, and repeated motion subassembly is fixed at the one side outer wall of base, the inside equidistance rotating plug connection of base has a plurality of electrostatic roller, and the top fixed with guide chute of base, and the one side of guide chute is attached with electrostatic roller, and the inside rotating plug connection of guide chute has the lead screw. The utility model discloses the flat board, vibrator and repeated motion subassembly that set up, and tea falls in conveying groove under the action of vibrator and passes flat board bottom, and flat board moves left and right under the action of repeated motion subassembly, and the tea that passes is scattered, makes tea distribution more evenly in conveying groove.

Description

Technical Field

[0001] This utility model relates to the field of electrostatic impurity removal technology for tea, specifically to an electrostatic impurity removal device for tea. Background Technology

[0002] White tea is a lightly fermented tea that is not subjected to pan-firing or rolling. It is simply naturally withered, sun-dried, or gently baked. It has intact buds covered in fine hairs, a clear yellow-green liquor, a sweet and mellow taste, a high floral aroma, and a rich honey fragrance. White tea contains caffeine, which can stimulate the central nervous system and have a stimulating effect. However, before packaging, the tea often contains impurities such as hair, straw, woven bag fibers, and plastic fragments, making the current production products quite unhygienic. Therefore, electrostatic purification devices are needed to remove these impurities.

[0003] Existing electrostatic impurity removal devices typically use electrostatic rollers to adsorb impurities from tea leaves. However, before passing through the electrostatic rollers, the tea leaves tend to accumulate in a thick layer in the conveying trough, hindering efficient impurity removal. Furthermore, after the electrostatic rollers adsorb impurities, these impurities tend to accumulate at the connection between the rollers and the feed trough, affecting the efficiency of electrostatic adsorption. Therefore, there is an urgent need to design an electrostatic impurity removal device for tea leaves to solve these problems. Utility Model Content

[0004] The purpose of this invention is to provide an electrostatic impurity removal device for tea leaves, so as to solve the above-mentioned shortcomings in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An electrostatic impurity removal device for tea leaves includes a base, inside which several springs are fixed. A conveying trough is fixed to the end of each spring furthest from the base and is located inside the base. A hopper is fixed to one side of the base. A spreading plate is slidably inserted into the inner wall of the base near the hopper. A reciprocating motion component is provided at one end of the spreading plate and is fixed to the outer wall of one side of the base. Several electrostatic rollers are rotatably inserted at equal intervals inside the base. A guide trough is fixed to the top of the base, with one side of the guide trough in contact with the electrostatic rollers. A lead screw is rotatably inserted into the guide trough, and a scraper is threaded onto the outside of the lead screw. A motor is fixed to the top of the guide trough. The output shaft of the motor is connected to a chain via gears, and the end of the chain furthest from the motor is connected to one end of the lead screw via gears. A vibrator is fixed to the bottom of the conveying trough.

[0007] Preferably, the repetitive motion assembly includes a fixed base, a rotating shaft fixed to one side of the fixed base, a sector gear rotatably sleeved on the outside of the rotating shaft, a toothed plate provided at the top of one end of the flat plate, and the sector gear meshing with the toothed plate, a rocker arm provided at the top of the sector gear, a guide hole provided in the middle of the rocker arm, a second motor fixed to the back of the fixed base, an eccentric wheel fixed to the output shaft of the second motor, and a retaining pin of the eccentric wheel inserted into the guide hole.

[0008] Preferably, a collection hopper is fixed to one side of the outer wall of the conveying trough, and the collection hopper is located below the discharge port of the guide trough. Standing feet are provided at the corners of the base.

[0009] Preferably, a felt is provided on the side of the feed trough that is in contact with the electrostatic roller, and the felt is located below the scraper.

[0010] Preferably, a double-rail pulley is fixed to the center of one side of the electrostatic roller, a motor is fixed to the bottom of the base, the output shaft of the motor is sleeved with a belt, and the end of the belt away from the motor is sleeved on the double-rail pulley.

[0011] Preferably, the end of the scraper away from the electrostatic roller is engaged in the guide groove on the inner wall of the guide trough.

[0012] In the above technical solution, the electrostatic impurity removal device for tea provided by this utility model has the following beneficial effects:

[0013] (1) Through the set spreading plate, vibrator and repetitive motion component, the tea leaves slide down the conveying trough under the action of the vibrator and pass through the bottom of the spreading plate. The spreading plate moves left and right under the action of the repetitive motion component, which breaks up the thickly piled tea leaves and makes the tea leaves more evenly distributed in the conveying trough.

[0014] (2) Through the set motor, lead screw and scraper, under the action of chain connection, motor drives lead screw to rotate intermittently forward and reverse, thereby causing scraper to move intermittently left and right. During the scraper movement, the impurities accumulated at the connection between the electrostatic roller and the guide trough can be cleaned into the guide trough.

[0015] (3) Through the set tooth plate, sector gear and rocker arm, under the action of motor two and rotating shaft, the eccentric wheel drives the sector gear to rotate left and right through the rocker arm with guide hole, and then drives the tooth plate to move left and right, so that the paving plate can move stably and ensure the normal operation of the paving plate. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0017] Figure 1 This is a three-dimensional structural diagram of an embodiment of the electrostatic impurity removal device for tea leaves according to this utility model.

[0018] Figure 2 This is a schematic diagram of the side structure of the motor and vibrator provided in an embodiment of the electrostatic impurity removal device for tea leaves according to this utility model.

[0019] Figure 3 This is a partially enlarged structural diagram of a repetitive motion component, which is provided for an embodiment of the electrostatic impurity removal device for tea leaves according to this utility model.

[0020] Figure 4 This is an enlarged structural schematic diagram of the motor provided in an embodiment of the electrostatic impurity removal device for tea leaves according to this utility model.

[0021] Figure 5 This is a schematic cross-sectional view of the electrostatic roller structure provided in an embodiment of the electrostatic impurity removal device for tea according to this utility model.

[0022] 1. Base, 2. Conveying trough, 3. Hopper, 4. Spreading plate, 5. Electrostatic roller, 6. Guide trough, 7. Lead screw, 8. Scraper, 9. Motor I, 10. Chain, 11. Collection hopper, 12. Standing foot, 13. Felt, 14. Toothed plate, 15. Gear, 16. Rotating shaft, 17. Guide hole, 18. Eccentric wheel, 19. Motor II, 20. Fixed seat, 21. Motor III, 22. Belt, 23. Vibrator, 24. Double track pulley, 25. Reciprocating motion assembly, 26. Spring, 27. Swing rod. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0024] like Figures 1-5As shown in the figure, the electrostatic impurity removal device for tea provided by this utility model includes a base 1. Several springs 26 are fixed inside the base 1. A conveying groove 2 is fixed at the end of the springs 26 away from the base 1 and the conveying groove 2 is inside the base 1. A hopper 3 is fixed on one side of the base 1. A spreading plate 4 is slidably inserted into the inner wall of the end of the base 1 near the hopper 3. A repetitive motion component 25 is provided at one end of the spreading plate 4 and is fixed to the outer wall of one side of the base 1. Several electrostatic rollers 5 are rotatably inserted at equal intervals inside the base 1. A guide groove 6 is fixed on the top of the base 1 and one side of the guide groove 6 is in contact with the electrostatic rollers 5. A lead screw 7 is rotatably inserted inside the guide groove 6. A scraper 8 is threaded onto the outside of the lead screw 7. A motor 9 is fixed on the top of the guide groove 6. The output shaft of the motor 9 is connected to a chain 10 through gears, and the end of the chain 10 away from the motor 9 is connected to one end of the lead screw 7 through gears. A vibrator 23 is fixed at the bottom of the conveying groove 2.

[0025] Specifically, in this embodiment, a base 1 is included. Several springs 26 are fixed inside the base 1. A conveying groove 2 is fixed to the end of each spring 26 away from the base 1, and the conveying groove 2 is inside the base 1. Under the action of the springs 26, the conveying groove 2 can dampen the vibration of the base 1 when the vibrator 23 vibrates. A hopper 3 is fixed to one side of the base 1. A spreading plate 4 is slidably inserted into the inner wall of the end of the base 1 closest to the hopper 3. A reciprocating motion component 25 is provided at one end of the spreading plate 4, and the reciprocating motion component 25 is fixed to the outer wall of one side of the base 1. Under the action of the reciprocating motion component 25, the spreading plate 4 can move left and right to spread the tea leaves passing under the bottom of the spreading plate 4. The interior of the base 1 is equidistant from each other. Several electrostatic rollers 5 are rotatably inserted, which can adsorb impurities in the tea leaves. A guide trough 6 is fixed on the top of the base 1, and one side of the guide trough 6 is in contact with the electrostatic rollers 5. A lead screw 7 is rotatably inserted inside the guide trough 6, and a scraper 8 is threaded onto the outside of the lead screw 7. A motor 9 is fixed on the top of the guide trough 6. The output shaft of the motor 9 is connected to a chain 10 through gears, and the end of the chain 10 away from the motor 9 is connected to one end of the lead screw 7 through gears. The scraper 8 can clean the impurities in the guide trough 6 under the drive of the motor 2. A vibrator 23 is fixed at the bottom of the conveying trough 2. The vibrator 23 can make the tea leaves slide out of the conveying trough 2 under the action of vibration.

[0026] The present invention provides a tea electrostatic impurity removal device, which, through the setting of a spreading plate 4, a vibrator 23 and a reciprocating motion component 25, allows the tea leaves to slide down the conveying trough 2 under the action of the vibrator 23 and pass through the bottom of the spreading plate 4. The spreading plate 4 moves left and right under the action of the reciprocating motion component 25, which disperses the thickly piled tea leaves and makes the tea leaves more evenly distributed in the conveying trough 2.

[0027] In one embodiment of this utility model, the repetitive motion component 25 includes a fixed base 20, a rotating shaft 16 fixed on one side of the fixed base 20, a sector gear 15 rotatably sleeved on the outside of the rotating shaft 16, a toothed plate 14 provided at the top of one end of the paving plate 4, and the sector gear 15 meshing with the toothed plate 14, a rocker arm 27 provided at the top of the sector gear 15, a guide hole 17 provided in the middle of the rocker arm 27, a second motor 19 fixed on the back of the fixed base 20, an eccentric wheel 18 fixed on the output shaft of the second motor 19, and a retaining pin of the eccentric wheel 18 inserted into the guide hole 17. Under the action of the second motor 19, the eccentric wheel 18 drives the rocker arm 27 to move, and the rocker arm 27 drives the sector gear 15 to rotate under the action of the rotating shaft 16, and then drives the paving plate 4 to move left and right under the action of the toothed plate 14.

[0028] In another embodiment of this utility model, a collection hopper 11 is fixed on one side of the outer wall of the conveying trough 2, and the collection hopper 11 is located below the discharge port of the guide trough 6. The impurities collected by the guide trough 6 will slide into the collection hopper 11 for easy collection. Standing feet 12 are provided at the corners of the base 1.

[0029] In another embodiment of this utility model, a felt 13 is provided on the side of the guide trough 6 that is in contact with the electrostatic roller 5, and the felt 13 is located below the scraper 8. The felt 13 generates static electricity by rubbing against the electrostatic roller 5, so that the electrostatic roller 5 can work normally.

[0030] In one embodiment of this utility model, a double-track pulley 24 is fixed at the center of one side of the electrostatic roller 5, and a motor 21 is fixed at the bottom of the base 1. The output shaft of the motor 21 is sleeved with a belt 22, and the end of the belt 22 away from the motor 21 is sleeved on the double-track pulley 24. Through the double-track pulley 24, the motor 21 and the adjacent electrostatic roller 5 can be connected by the belt 22.

[0031] In another embodiment of this utility model, the end of the scraper 8 away from the electrostatic roller 5 is engaged in the guide groove on the inner wall of the guide trough 6. The stability of the scraper 8 during operation can be ensured by engaging one end of the scraper 8 in the guide groove on the inner wall of the guide trough 6.

[0032] Working principle: In use, the vibrator 23 at the bottom of the conveying trough 2 is turned on, and the tea leaves are poured into the hopper 3. The tea leaves then slide from the hopper 3 into the conveying trough 2 under the vibration of the vibrator 23. They continue to slide down the conveying trough 2, passing under the spreading plate 4. The spreading plate 4 moves left and right under the action of the motor 19, gear 15, and toothed plate 14 in the reciprocating motion assembly 25, breaking up thicker piles of tea leaves and distributing them evenly. The evenly distributed tea leaves slide down to the electrostatic roller 5. The double-rail pulley 24 on the electrostatic roller 5, under the action of the motor 21 and belt 22, drives the electrostatic roller... As the roller 5 rotates, the electrostatic roller 5 generates static electricity through friction with the felt 13 during its rolling process. The electrostatic roller 5, carrying static electricity, adsorbs impurities in the tea leaves onto the electrostatic roller 5 as it passes over the tea leaves. Then, as the electrostatic roller 5 rotates, the impurities are blocked by the guide trough 6. Afterward, the motor 9 drives the lead screw 7 to rotate via the chain 10. The scraper 8 located on the lead screw 7 begins to move intermittently left and right, scraping the impurities into the guide trough 6. The impurities then slide into the collection hopper 11, while the tea leaves, after being cleaned by several electrostatic rollers 5, slide out from the end of the conveying trough 2 away from the hopper 3.

[0033] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A tea electrostatic impurity removal device, comprising a base (1), characterized in that, Several springs (26) are fixed inside the base (1). A conveying groove (2) is fixed at the end of the spring (26) away from the base (1), and the conveying groove (2) is inside the base (1). A hopper (3) is fixed on one side of the base (1). A spreading plate (4) is slidably inserted into the inner wall of the end of the base (1) near the hopper (3). A repetitive motion component (25) is provided at one end of the spreading plate (4), and the repetitive motion component (25) is fixed to the outer wall of one side of the base (1). Several electrostatic rollers are rotatably inserted into the base (1) at equal intervals. (5) A guide groove (6) is fixed on the top of the base (1), and one side of the guide groove (6) is in contact with the electrostatic roller (5). A lead screw (7) is rotatably inserted inside the guide groove (6). A scraper (8) is threaded on the outside of the lead screw (7). A motor (9) is fixed on the top of the guide groove (6). The output shaft of the motor (9) is connected to a chain (10) through a gear. The end of the chain (10) away from the motor (9) is connected to the end of the lead screw (7) through a gear. A vibrator (23) is fixed at the bottom of the conveying trough (2).

2. The electrostatic impurity removal device for tea leaves according to claim 1, characterized in that, The repetitive motion assembly (25) includes a fixed base (20), a rotating shaft (16) is fixed on one side of the fixed base (20), a sector gear (15) is rotatably sleeved on the outside of the rotating shaft (16), a toothed plate (14) is provided at the top of one end of the flat plate (4), and the sector gear (15) is meshed with the toothed plate (14). A swing rod (27) is provided at the top of the sector gear (15), a guide hole (17) is provided in the middle of the swing rod (27), a second motor (19) is fixed on the back of the fixed base (20), an eccentric wheel (18) is fixed on the output shaft of the second motor (19), and the pin of the eccentric wheel (18) is inserted into the inside of the guide hole (17).

3. The electrostatic impurity removal device for tea leaves according to claim 1, characterized in that, A collection hopper (11) is fixed on one side of the outer wall of the conveying trough (2), and the collection hopper (11) is located below the discharge port of the guide trough (6). Standing feet (12) are provided at the corners of the base (1).

4. The electrostatic impurity removal device for tea leaves according to claim 1, characterized in that, A felt (13) is provided on the side of the feed trough (6) that is in contact with the electrostatic roller (5), and the felt (13) is located below the scraper (8).

5. The electrostatic impurity removal device for tea leaves according to claim 1, characterized in that, A double-track pulley (24) is fixed at the center of one side of the electrostatic roller (5), and a motor (21) is fixed at the bottom of the base (1). The output shaft of the motor (21) is sleeved with a belt (22), and the end of the belt (22) away from the motor (21) is sleeved on the double-track pulley (24).

6. The electrostatic impurity removal device for tea leaves according to claim 5, characterized in that, The scraper (8) is engaged in the guide groove on the inner wall of the guide trough (6) at one end away from the electrostatic roller (5).

Images