An alloy surface anti-corrosion spraying device

By designing a rotating assembly and a spray drying assembly, the problem of incomplete coating on the alloy surface was solved, achieving complete coating and efficient utilization of the coating liquid, thus improving coating efficiency and resource utilization.

CN224308765UActive Publication Date: 2026-06-02ZHEJIANG DINGCHENG ENVIRONMENTAL PROTECTION CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG DINGCHENG ENVIRONMENTAL PROTECTION CO LTD
Filing Date
2025-04-25
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing alloy surface anti-corrosion spraying equipment is prone to incomplete spraying, requiring secondary spraying and affecting spraying efficiency.

Method used

The system employs a rotating assembly and a spray-drying assembly. The rotating assembly achieves uniform spraying and drying of the alloy, while the spray-drying assembly utilizes a pump and a fan to spray and dry the coating liquid respectively. Impurities are filtered through a screen plate, enabling the recycling of the coating liquid.

Benefits of technology

It achieves complete coating of alloy surfaces, improves coating efficiency, and saves coating liquid resources.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224308765U_ABST
    Figure CN224308765U_ABST
Patent Text Reader

Abstract

The utility model belongs to die casting technical field especially relates to a kind of alloy surface anticorrosion spraying device.The utility model includes liquid storage pool;Rotary unit is set two groups, is respectively set in the both sides of alloy;The rotary unit includes the fixed tooth plate of setting in the top of liquid storage pool, the rotating gear meshed with the fixed tooth plate, the rotating gear axle center is fixedly connected with sleeve, the sleeve is slidably connected with piston rod in, the piston rod is screw threadedly connected with threaded rod, the threaded rod one end is rotatably connected in sleeve inner wall, the threaded rod is sleeved with first helical gear on, and the second helical gear is engaged in the first helical gear;Spraying drying assembly is used to spray and dry alloy.The utility model's anticorrosion spraying device can be completely sprayed to alloy surface.And through screen plate, impurity in coating liquid is filtered out, returns to the inside of liquid storage pool, carries out recycling.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of die casting technology, and in particular relates to an anti-corrosion spraying device for alloy surfaces. Background Technology

[0002] The purpose of anti-corrosion spraying on alloy surfaces is to provide customized protection for the characteristics of alloy materials, significantly extending their service life and maintaining performance stability, such as active metal components, easy oxidation, and complex microstructure.

[0003] Chinese utility model patent CN215744314U discloses a surface anti-corrosion spraying device for alloy die-cast products. The device utilizes a first sliding groove and a first sliding block to facilitate user positioning of the clamping plate and aid in its movement. A second sliding groove and a second sliding block facilitate user positioning of the third threaded sleeve, improving its stability. A protective frame enhances the protection of the second motor. A combination of a heat dissipation groove, a locking block, a baffle, and a pull ring allows the user to enhance heat dissipation when the internal temperature of the machine is too high after drying. The fasteners improve the stability of the water inlet pipe. A filter screen filters out dripping anti-corrosion coating and removes impurities.

[0004] However, when the device sprays the alloy surface, it sprays both the top and bottom surfaces. Since the alloy surface generally needs to be sprayed, spraying only the top and bottom surfaces can easily lead to incomplete spraying, requiring a second spraying, which affects the overall spraying efficiency of the device. Utility Model Content

[0005] The purpose of this invention is to provide an anti-corrosion spraying device for alloy surfaces. This anti-corrosion spraying device can completely coat alloy surfaces.

[0006] The technical solution adopted by this utility model to solve the above problems is: an alloy surface anti-corrosion spraying device, comprising:

[0007] A liquid storage tank, wherein a support bar is fixedly connected to the top of the liquid storage tank, and a top plate is fixedly connected to the top of the support bar;

[0008] Two sets of rotating components are provided, one on each side of the alloy. The rotating components include a fixed toothed plate on the top of the liquid storage tank, a rotating gear meshing with the fixed toothed plate, a sleeve fixedly connected to the shaft of the rotating gear, a piston rod slidably connected inside the sleeve, a threaded rod threadedly connected inside the piston rod, one end of the threaded rod rotatably connected to the inner wall of the sleeve, a first helical gear sleeved on the threaded rod, and a second helical gear meshing with the first helical gear.

[0009] Spraying and drying assembly, used for spraying and drying alloys.

[0010] A further preferred technical solution includes a connecting assembly, which includes a connecting plate installed on the outside of the sleeve, a horizontal plate fixedly connected to the top of the connecting plate, and a screen plate fixedly connected between the two connecting plates; the alloy is placed on the screen plate.

[0011] The surface of the connecting plate is provided with a limiting component, and a lead screw is threadedly connected to the limiting component. One end of the lead screw is connected to a drive motor.

[0012] A further preferred technical solution is that the spraying and drying assembly includes a spraying diversion pipe and a drying diversion pipe mounted on the top of the horizontal plate via a vertical plate, wherein the spraying diversion pipe connects to multiple nozzles, the drying diversion pipe connects to multiple air outlet pipes, the spraying diversion pipe is connected to a pump via a first flexible hose, the pump is connected to a liquid storage tank via a connecting pipe, and the drying diversion pipe is connected to a fan via a second flexible hose, the fan being connected to a heating box.

[0013] A further preferred technical solution is that: the surface of the top plate is provided with a straight groove, and both the first hose and the second hose are disposed inside the straight groove.

[0014] A further preferred technical solution is that a support base is installed at the bottom of the pump, and the bottom of the support base is fixedly connected to the top of the top plate.

[0015] A further preferred technical solution is that a water pipe is connected to the liquid storage tank, and a valve is installed on the outside of the water pipe.

[0016] A further preferred technical solution is that a filter plate is installed on the top of the liquid storage tank.

[0017] A further preferred technical solution is that a limiting groove is formed on the surface of the fixed toothed plate, and the limiting member is slidably disposed inside the limiting groove.

[0018] A further preferred technical solution is that: a locking block is provided on the piston rod, and a locking groove for installing the locking block is provided on the inner wall of the sleeve.

[0019] A further preferred technical solution is that a rotating bearing is installed on the outer side of the sleeve, and the rotating bearing is installed inside the connecting plate.

[0020] A further preferred technical solution is that a small bearing is installed on the outer side of the intermediate shaft of the second helical gear, the small bearing is installed on the surface of the sleeve, and a handwheel is fixedly connected to one end of the intermediate shaft of the second helical gear.

[0021] In summary, this utility model has the following advantages:

[0022] 1. This utility model, by setting up a rotating assembly, places the alloy between two piston rods. Rotating the intermediate shaft of the two second helical gears causes the second helical gear to rotate, which in turn causes the threaded rod to move along the sleeve with the piston rod until the two piston rods clamp and fix the alloy. Then, the drive motor is started, causing the lead screw to rotate, which in turn moves the limiting component, causing the two connecting plates and the screen plate to move with the alloy. During this process, the rotating gear is acted upon by the fixed gear plate, causing the rotating gear to rotate, which in turn rotates the sleeve, causing the two piston rods to rotate with the alloy. This allows the coating liquid to be sprayed evenly onto the alloy surface, while the drying distribution pipe evenly dries the alloy surface, resulting in more comprehensive coating and improved overall working efficiency.

[0023] 2. This utility model, by setting up a spraying and drying assembly, starts a pump to transport the coating liquid through a connecting pipe to the inside of a first flexible tube and then to a spraying distribution pipe for spraying the alloy surface. At the same time, a fan is started to transport airflow through the first flexible tube to the drying distribution pipe for drying the alloy surface. During this process, the dripping coating liquid passes through a screen plate and a filter plate, and impurities in the coating liquid are filtered out and returned to the inside of the storage tank for recycling, thus saving coating liquid resources. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the structure of the vertical plate, the first hose, and the pump of this utility model;

[0026] Figure 3 This is a schematic diagram of the structure of the connecting plate, the horizontal plate, and the screen plate of this utility model;

[0027] Figure 4 This is a schematic diagram of the threaded rod, the first helical gear, and the second helical gear of this utility model.

[0028] In the attached diagram, the components represented by each number are as follows: 1. Liquid storage tank; 2. Support bar; 3. Top plate; 4. Fixed toothed plate; 5. Rotating gear; 6. Sleeve; 7. Piston rod; 8. Threaded rod; 9. First helical gear; 10. Second helical gear; 11. Connecting plate; 12. Horizontal plate; 13. Screen plate; 14. Limiting component; 15. Lead screw; 16. Spraying diversion pipe; 17. Vertical plate; 18. First flexible hose; 19. Pump; 20. Connecting pipe; 21. Second flexible hose; 22. Fan; 23. Heating box; 24. Drying diversion pipe. Detailed Implementation

[0029] The present invention will be further described in detail below with reference to the accompanying drawings.

[0030] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

[0031] Example:

[0032] Please combine Figures 1-4 This embodiment of an alloy surface anti-corrosion spraying device includes a liquid storage tank 1. A filter plate is installed on the top of the liquid storage tank 1 to facilitate the filtration of the coating liquid. A water pipe is connected to the left side of the liquid storage tank 1, and a valve is installed on the outside of the water pipe to facilitate the control of the inflow and outflow of liquid inside the liquid storage tank 1. Support bars 2 are fixedly connected to the four corners of the top of the liquid storage tank 1, and a top plate 3 is fixedly connected to the top of the support bars 2. A rotating assembly is installed on the top of the liquid storage tank 1.

[0033] The rotating assembly is used to rotate the alloy. The rotating assembly includes two fixed toothed plates 4 fixedly connected to the top of the storage tank 1. A rotating gear 5 is meshed with the surface of the fixed toothed plates 4. A sleeve 6 is fixedly connected to the shaft of the rotating gear 5. A piston rod 7 is slidably connected inside the sleeve 6. Two locking blocks are fixedly connected to the surface of the piston rod 7. A groove matching the locking blocks is provided on the inner wall of the sleeve 6 to ensure normal movement of the piston rod 7. A threaded rod 8 is threaded inside the piston rod 7. One end of the threaded rod 8 is rotatably connected to the inner wall of the sleeve 6. A first helical gear 9 is sleeved on the surface of the threaded rod 8. A second helical gear 10 is meshed with the surface of the first helical gear 9. A small bearing is installed on the outer side of the intermediate shaft of the second helical gear 10, which is mounted on the surface of the sleeve 6. A handwheel is fixedly connected to one end of the intermediate shaft of the second diversion pipe helical gear 10 for easy rotation of the second helical gear 10. A connecting plate 11 is installed on the outer side of the sleeve 6, and a rotating bearing is installed on the outer side of the sleeve 6. The rotating bearing is installed inside the connecting plate 11 to facilitate the rotation of the sleeve 6. A horizontal plate 12 is fixedly connected to the top of the connecting plate 11, and a spray drying assembly is installed on the top of the horizontal plate 12. A screen plate 13 is fixedly connected between the two connecting plates 11. A limiting member 14 is fixedly connected to the surface of the connecting plate 11. A limiting groove is opened on the surface of the fixed toothed plate 4. The limiting member 14 is slidably set inside the limiting groove to ensure the normal operation of the limiting member 14. A lead screw 15 is threadedly connected inside the back limiting member 14. A drive motor is fixedly connected to the right end of the lead screw 15. The left end of the lead screw 15 is rotatably connected to the surface of the left back support bar 2. A guide rod is slidably set through the inside of the front limiting member 14. The two ends of the guide rod are rotatably connected to the surfaces of the two front support bars 2 respectively.

[0034] The spraying and drying assembly is used for spraying and drying alloy surfaces. The assembly includes a spraying manifold 16 and a drying manifold 24. Nozzles are evenly spaced along the surface of the spraying manifold 16, and air outlets are evenly spaced along the surface of the drying manifold 24. Vertical plates 17 are fixedly connected to the front and back of both the spraying manifold 16 and the drying manifold 24. The bottom of the vertical plates 17 is fixedly connected to the top of the horizontal plate 12. A first flexible hose 18 is connected to the top of the spraying manifold 16, and a pump 19 is connected to one end of the first flexible hose 18. A support base is installed at the bottom of the pump 19, and the bottom of the support base is fixedly connected to the top of the top plate 3, ensuring the normal operation of the pump 19. A connecting pipe 20 is connected to the input end of the pump 19. Two limiting blocks are fitted onto the surface of the connecting pipe 20. The surfaces of the two limiting blocks are fixedly connected to the front of the top plate 3 and the front of the liquid storage tank 1, respectively, to ensure the normal operation of the connecting pipe 20. One end of the connecting pipe 20 is connected to the front of the liquid storage tank 1. The top of the drying diversion pipe 24 is connected to the second flexible hose 21. A straight groove is opened on the surface of the top plate 3. The first flexible hose 18 and the second flexible hose 21 are both set inside the straight groove to ensure the normal operation of the first flexible hose 18 and the second flexible hose 21. One end of the second flexible hose 21 is connected to the fan 22. The input end of the fan 22 is connected to the heating box 23. Heating tubes are installed at equal intervals inside the heating box 23 to facilitate heating. The bottom of the heating box 23 is installed on the top of the top plate 3.

[0035] The implementation principle of the alloy surface anti-corrosion spraying device in this embodiment is as follows: the pump 19 is started, so that the coating liquid is transported through the connecting pipe 20 to the inside of the first hose 18 and then to the spraying diversion pipe 16 to spray the alloy surface. At the same time, the fan 22 is started, so that the airflow is transported through the first hose 18 to the drying diversion pipe 24 to dry the alloy surface. During this process, the dripping coating liquid will pass through the screen plate 13 and the filter plate, and the impurities in the coating liquid will be filtered out and returned to the inside of the storage tank 1 for recycling, thus saving coating liquid resources.

[0036] The alloy is placed between the two piston rods 7. The intermediate shaft of the two second helical gears 10 is rotated, causing the second helical gears 10 to rotate along the first helical gear 9. This causes the threaded rod 8 to move along the sleeve 6 with the piston rods 7 until the two piston rods 7 clamp and fix the alloy. Then, the drive motor is started, causing the lead screw 15 to rotate, which in turn causes the limiting member 14 to move. This causes the two connecting plates 11 and the screen plate 13 to move with the alloy. During this process, the rotating gear 5 is acted upon by the fixed toothed plate 4, causing the rotating gear 5 to rotate, which in turn causes the sleeve 6 to rotate. This causes the two piston rods 7 to rotate with the alloy, allowing the coating liquid to be sprayed evenly onto the alloy surface. At the same time, the drying diversion pipe 24 can evenly dry the alloy surface, making the coating more comprehensive and improving the overall working efficiency of the device.

[0037] Furthermore, the same or similar element symbols are used as far as possible in the accompanying drawings and description to refer to the same or similar parts or steps. The drawings are presented in a simplified form and are not drawn to scale. For convenience and clarity only, directional terms such as top, bottom, front, back, left, right, front, back, upward, above, above, below, behind, and front may be used to refer to the drawings. These and similar directional terms should not be construed as limiting the scope of this disclosure in any way.

Claims

1. An alloy surface anti-corrosion spraying device, characterized in that, It includes a liquid storage tank (1), the top of which is fixedly connected to a support bar (2), and the top of which is fixedly connected to a top plate (3); Two sets of rotating components are provided, respectively located on both sides of the alloy; the rotating components include a fixed toothed plate (4), a rotating gear (5) meshing with the fixed toothed plate (4), a sleeve (6) fixedly connected to the shaft of the rotating gear (5), a piston rod (7) slidably connected inside the sleeve (6), a threaded rod (8) threadedly connected inside the piston rod (7), one end of the threaded rod (8) rotatably connected to the inner wall of the sleeve (6), a first helical gear (9) sleeved on the threaded rod (8), and a second helical gear (10) meshing with the first helical gear (9); Spraying and drying assembly, used for spraying and drying alloys.

2. The alloy surface anti-corrosion spraying device according to claim 1, characterized in that, It also includes a connecting assembly; the connecting assembly includes a connecting plate (11) installed on the outside of the sleeve (6), a horizontal plate (12) fixedly connected to the top of the connecting plate (11), and a screen plate (13) fixedly connected between the two connecting plates (11). The surface of the connecting plate (11) is provided with a limiting member (14), and a lead screw (15) is threaded onto the limiting member (14), with one end of the lead screw (15) connected to a drive motor.

3. The alloy surface anti-corrosion spraying device according to claim 2, characterized in that, The spraying and drying assembly includes a spraying diversion pipe (16) and a drying diversion pipe (24) mounted on the top of the horizontal plate (12) via a vertical plate (17). The spraying diversion pipe (16) connects to multiple nozzles, and the drying diversion pipe (24) connects to multiple air outlet pipes. The spraying diversion pipe (16) is connected to a pump (19) via a first flexible hose (18). The pump (19) is connected to a liquid storage tank (1) via a connecting pipe (20). The drying diversion pipe (24) is connected to a fan (22) via a second flexible hose (21). The fan (22) is connected to a heating box (23).

4. The alloy surface anti-corrosion spraying device according to claim 3, characterized in that, The bottom of the pump (19) is equipped with a support base, and the bottom of the support base is fixedly connected to the top of the top plate (3).

5. The alloy surface anti-corrosion spraying device according to claim 1, characterized in that, The storage tank (1) is connected to a water pipe, and a valve is installed on the outside of the water pipe.

6. The alloy surface anti-corrosion spraying device according to claim 1, characterized in that, A filter plate is installed on the top of the liquid storage tank (1).

7. The alloy surface anti-corrosion spraying device according to claim 1, characterized in that, The surface of the fixed toothed plate (4) is provided with a limiting groove, and the limiting member (14) is slidably disposed inside the limiting groove.

8. The alloy surface anti-corrosion spraying device according to claim 1, characterized in that, The piston rod (7) is provided with a locking block, and the inner wall of the sleeve (6) is provided with a slot for installing the locking block.

9. The alloy surface anti-corrosion spraying device according to claim 1, characterized in that, A rotating bearing is installed on the outer side of the sleeve (6), and the rotating bearing is installed inside the connecting plate (11).

10. The alloy surface anti-corrosion spraying device according to claim 1, characterized in that, A small bearing is installed on the outer side of the intermediate shaft of the second helical gear (10). The small bearing is installed on the surface of the sleeve (6). A handwheel is fixedly connected to one end of the intermediate shaft of the second helical gear (10).