A surface cleaning device for a tooling material

Abstract

This utility model discloses a surface cleaning device for raw materials used in tool processing, including a raw material cleaning mechanism. The raw material cleaning mechanism includes a base plate and a top plate located above the base plate. A bottom positioning seat and a top positioning seat are threadedly fixed to the center of the inner side of the base plate and the top plate, respectively. Positioning grooves are equally spaced on the inner side of both the bottom and top positioning seats. The depth of the positioning groove on the bottom positioning seat is greater than the depth of the positioning groove on the top positioning seat. A bracket is provided in the positioning groove on the bottom positioning seat. A docking block is fixed to the bottom end of multiple brackets. A top cylinder is threadedly fixed to the end of the inner side of the base plate, and the output end of the top cylinder is fitted into the middle of the bottom end of the docking block. This utility model uses longitudinal positioning to fix the raw material to be cleaned, avoiding the need for flipping during lateral positioning. This saves time and effort, and eliminates the need for pre-support and clamping, further reducing the intensity of manual labor, lowering operational risks, improving the usage effect, and meeting the requirements.

Description

Technical Field

[0001] This utility model relates to the field of raw material cleaning technology for tool processing, specifically a surface cleaning device for raw materials used in tool processing. Background Technology

[0002] Tool material cleaning refers to the process of cleaning the raw materials (such as steel, cemented carbide, ceramics, etc.) used to manufacture tools before processing. Its purpose is to remove various contaminants adhering to the surface of the raw materials, ensuring the quality of subsequent processing steps and the performance of the tools.

[0003] Currently, the cleaning process for raw materials used in cutting tools involves manually controlling the cleaning nozzle to apply it to the surface of the raw material. However, when cleaning raw materials, a positioning seat is usually used to fix them in place. For lateral positioning, one side of the raw material is attached to the positioning seat, requiring the raw material to be flipped over to complete double-sided cleaning, which is time-consuming and labor-intensive. For longitudinal positioning, manual support and stability are required before positioning using upper and lower clamps, making the process cumbersome. Therefore, a cleaning device that can solve the above-mentioned drawbacks is needed to improve the usage effect. Utility Model Content

[0004] The purpose of this utility model is to provide a surface cleaning device for raw materials used in cutting tool processing, so as to solve the problems mentioned in the background art. To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model relates to a surface cleaning device for raw materials used in cutting tool processing, comprising:

[0006] A raw material cleaning mechanism includes a base plate and a top plate located above the base plate. A bottom positioning seat and a top positioning seat are threadedly fixed to the center of the inner side of the base plate and the top plate, respectively. Positioning grooves are equally spaced on the inner side of both the bottom positioning seat and the top positioning seat. The depth of the positioning groove on the bottom positioning seat is greater than the depth of the positioning groove on the top positioning seat. A bracket is provided in the positioning groove on the bottom positioning seat. A docking block is fixed to the bottom end of multiple brackets. A top cylinder is threadedly fixed to the end of the inner side of the base plate, and the output end of the top cylinder is fitted into the middle of the bottom end of the docking block.

[0007] Furthermore, the inner edges of the bottom plate and the top plate are provided with limiting grooves, and the upper and lower limiting grooves are provided with docking plates.

[0008] Furthermore, the front of the docking plate is provided with an isolation plate, and the side of the isolation plate abuts against the inner wall of the docking plate. A cleaning port is provided through the upper part of the isolation plate.

[0009] Furthermore, the outer side of the top cylinder is provided with a sealed waterproof shell.

[0010] Furthermore, it also includes a water collection mechanism, which includes a water collection tank fixed to the outside of the base plate and symmetrical through openings opened at the middle corner of the base plate. A drain pipe is threaded through the lower part of the back of the water collection tank.

[0011] Furthermore, it also includes an anti-overflow mechanism, which includes a solenoid valve threaded through and connected to the outer surface of the drain pipe, a guide frame threadedly fixed to the bottom of the inside of the water collection tank, and a proximity switch threadedly fixed to the middle of the outer side of the base plate. The guide frame is equipped with a float ball, which is opposite to the proximity switch.

[0012] Furthermore, cavities are provided through the upper parts of opposite sides of the outer surface of the guide frame, and the proximity switch is electrically connected to the solenoid valve through a wire.

[0013] This utility model has the following beneficial effects:

[0014] This invention uses a longitudinal positioning method to fix the raw material of the tool to be cleaned, avoiding the need for flipping during lateral positioning, thus saving time and effort. Furthermore, the positioning groove on the bottom positioning seat has a certain depth, which ensures structural stability by pre-contacting the raw material. Subsequently, through the controlled action of the top cylinder, the upper end of the raw material is brought into contact with the shallower positioning groove on the top positioning seat, thus completing the fixation of the raw material. No manual support or clamping is required, further reducing the intensity of manual labor, lowering operational risks, improving the usage effect, and meeting the needs. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the internal structure of this utility model;

[0017] Figure 2 This is a structural diagram of the top positioning seat of this utility model;

[0018] Figure 3 This is a view of the appearance of the present utility model;

[0019] Figure 4 This is a structural diagram of the drainage pipe of this utility model;

[0020] Figure 5 This is a structural diagram of the guide frame of this utility model.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 11. Base plate; 12. Top plate; 13. Limiting groove; 14. Connecting plate; 15. Bottom positioning seat; 16. Top positioning seat; 17. Positioning groove; 18. Bracket; 19. Connecting block; 110. Top cylinder; 21. Isolation plate; 22. Cleaning port; 23. Water collection tank; 24. Through port; 25. Drain pipe; 31. Solenoid valve; 32. Guide frame; 33. Float; 34. Proximity switch. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0025] Please see Figure 1-4 As shown, this utility model is a surface cleaning device for raw materials used in cutting tool processing, comprising:

[0026] The raw material cleaning mechanism includes a base plate 11 and a top plate 12 located above the base plate 11. A bottom positioning seat 15 and a top positioning seat 16 are threadedly fixed to the center of the inner side of the base plate 11 and the top plate 12, respectively. Positioning grooves 17 are equally spaced on the inner side of the bottom positioning seat 15 and the top positioning seat 16. The depth of the positioning groove 17 on the bottom positioning seat 15 is greater than the depth of the positioning groove 17 on the top positioning seat 16. A bracket 18 is provided in the positioning groove 17 on the bottom positioning seat 15. A docking block 19 is fixed to the bottom end of multiple brackets 18. A top cylinder 110 is threadedly fixed to the end of the inner side of the base plate 11, and the output end of the top cylinder 110 is fitted with the middle of the bottom end of the docking block 19.

[0027] The base plate 11 and top plate 12 provide structural support for the bottom positioning seat 15 and top positioning seat 16. One of the positioning slots 17 receives the bracket 18, and the other is positioned against the top of the tool material to be cleaned. The connection between the docking block 19 and the output end of the top cylinder 110 can concentrate the force transmission of multiple docking blocks 19, causing the bracket 18 to move upward, thereby ensuring that the upper and lower ends of the tool material to be cleaned are subjected to the resisting force to ensure structural stability. In the initial state, the bracket 18 is at the bottom, and the tool material is pre-positioned by the depth of the positioning slot 17.

[0028] Limiting grooves 13 are provided on the inner edges of the bottom plate 11 and the top plate 12, and mating plates 14 are provided in the upper and lower limiting grooves 13.

[0029] The limiting groove 13 installs and fixes the docking plate 14, and the docking plate 14 satisfies the structural connection between the bottom plate 11 and the top plate 12.

[0030] The front of the docking plate 14 is provided with an isolation plate 21, and the side of the isolation plate 21 abuts against the inner wall of the docking plate 14. A cleaning port 22 is provided through the upper part of the isolation plate 21.

[0031] The isolation plate 21 isolates the area below and on both sides of the cleaning environment to prevent water splashing, while the cleaning port 22 provides space for manual use of the cleaning nozzle.

[0032] The outer side of the top cylinder 110 is equipped with a sealed waterproof housing;

[0033] The waterproof casing ensures the waterproofness of the top cylinder 110.

[0034] Working principle: When cleaning the raw materials of the cutting tools, the lower ends of multiple raw materials of the cutting tools to be cleaned are placed in the bracket 18 in advance. Since the bracket 18 is located below the positioning groove 17 at this time, the positioning groove 17 retains a certain depth. Through the contact between the two, the raw materials of the cutting tools to be cleaned can be initially positioned. Then, the controlled top cylinder 110 acts on the docking block 19, and under the transmission of force, the bracket 18 gradually moves upward until the upper and lower ends of the raw materials of the cutting tools to be cleaned are in contact with the bracket 18 and the other positioning groove 17 respectively, thus completing the fixation of its own structure. Then, the surface of the raw materials of the cutting tools is cleaned by manually applying the cleaning nozzle through the cleaning port 22, thus completing the surface cleaning of the raw materials of the cutting tools.

[0035] This solution uses a longitudinal positioning method to fix the raw materials to be cleaned, avoiding the need to flip them over during lateral positioning. This saves time and effort, and eliminates the need for pre-support and clamping, further reducing the intensity of manual labor, lowering operational risks, improving the effectiveness of use, and meeting the requirements.

[0036] Please see Figure 1-4 As shown, this embodiment is based on the above embodiment:

[0037] It also includes a water collection mechanism, which includes a water collection tank 23 fixed to the outside of the base plate 11 and a symmetrical through-hole 24 opened at the middle corner of the base plate 11. A drain pipe 25 is threaded through the lower part of the back of the water collection tank 23.

[0038] The inlet 24 guides the water flow to the collection tank 23 for centralized storage, and then discharges it through the drain pipe 25.

[0039] It also includes an anti-overflow mechanism, which includes a solenoid valve 31 threaded through and connected to the outer surface of the drain pipe 25, a guide frame 32 threadedly fixed to the bottom of the inside of the water collection tank 23, and a proximity switch threadedly fixed to the middle of the outer side of the base plate 11. The guide frame 32 is provided with a float ball 33, which is opposite to the proximity switch.

[0040] Solenoid valve 31 opens and closes drain pipe 25. Guide frame 32 guides float ball 33 to move up and down due to buoyancy. After float ball 33 rises, it gradually approaches proximity switch. Once at the rated distance, proximity switch can actively control solenoid valve 31 to open and drain water, preventing overflow and providing waterproof protection for top cylinder 110 and the upper structure. The proximity switch model is SN04-N.

[0041] A cavity is provided through the upper part of opposite sides of the outer surface of the guide frame 32, and the proximity switch is electrically connected to the solenoid valve 31 through a wire;

[0042] The cavity allows for the flow of water.

[0043] Working principle: During the cleaning process of the tool material, the water generated flows through the inlet 24 to the water collection tank 23. In this state, the solenoid valve 31 is closed. As the water flow continues to gather, the float 33, affected by buoyancy, moves upward in the guide frame 32. After gradually approaching the limited distance between the float and the proximity switch, the solenoid valve 31 is automatically opened and discharged through the drain pipe 25.

[0044] This solution can actively drain the collected water, preventing overflow and reducing the probability of damage to the top cylinder 110 and the structure above it, effectively saving costs.

[0045] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A surface cleaning device for raw materials used in cutting tool processing, characterized in that, include: The raw material cleaning mechanism includes a base plate (11) and a top plate (12) located above the base plate (11). The bottom positioning seat (15) and the top positioning seat (16) are respectively threadedly fixed at the center of the inner side of the base plate (11) and the top positioning seat (12). The inner side of the bottom positioning seat (15) and the top positioning seat (16) are provided with positioning grooves (17) at equal intervals. The depth of the positioning groove (17) on the bottom positioning seat (15) is higher than the depth of the positioning groove (17) on the top positioning seat (16). The positioning groove (17) on the bottom positioning seat (15) is provided with a bracket (18). The bottom end of the multiple brackets (18) is fixed with a docking block (19). The end of the inner side of the base plate (11) is threadedly fixed with a top cylinder (110), and the output end of the top cylinder (110) is fitted with the middle of the bottom end of the docking block (19).

2. The surface cleaning device for raw materials used in tool processing according to claim 1, characterized in that: The inner edges of the bottom plate (11) and the top plate (12) are provided with limiting grooves (13), and the upper and lower limiting grooves (13) are provided with docking plates (14).

3. The surface cleaning device for raw materials used in tool processing according to claim 2, characterized in that: The front of the docking plate (14) is provided with an isolation plate (21), and the side of the isolation plate (21) abuts against the inner wall of the docking plate (14). A cleaning port (22) is provided through the upper part of the isolation plate (21).

4. The surface cleaning device for raw materials used in tool processing according to claim 1, characterized in that: The top cylinder (110) is provided with a sealed waterproof shell on its outer side.

5. The surface cleaning device for raw materials used in cutting tool processing according to claim 1, characterized in that: It also includes a water collection mechanism, which includes a water collection tank (23) fixed on the outside of the base plate (11) and a symmetrical through-hole (24) opened at the middle corner of the base plate (11). A drain pipe (25) is threaded through the lower part of the back of the water collection tank (23).

6. The surface cleaning device for raw materials used in cutting tool processing according to claim 1, characterized in that: It also includes an anti-overflow mechanism, which includes a solenoid valve (31) threaded through and connected above the outer surface of the drain pipe (25), a guide frame (32) threaded inside the bottom of the water collection tank (23), and a proximity switch threaded on the middle of the outer side of the base plate (11). The guide frame (32) is provided with a float (33) and is opposite to the proximity switch.

7. The surface cleaning device for raw materials used in tool processing according to claim 6, characterized in that: The guide frame (32) has cavities extending through the upper part of opposite sides on its outer surface, and the proximity switch is electrically connected to the solenoid valve (31) via a wire.

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