A hydraulic cylinder welding support device
By using the limiting structure of the limiting roller and the limiting rod, the rotating structure of the gear ring and the gear, and the lifting structure of the threaded rod and the guide rod, the problems of unstable clamping and angle adjustment of the support device for welding hydraulic cylinders are solved, thereby improving the stability and efficiency of welding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU BINJIA MASCH CO LTD
- Filing Date
- 2025-05-06
- Publication Date
- 2026-06-02
AI Technical Summary
Existing hydraulic cylinder welding support devices are unstable in clamping, difficult to adjust the angle, and lack stability during welding.
The system employs a limiting structure using limiting rollers and limiting rods, combined with a rotating structure of gear rings and gears. The angle and position of the outer cylinder of the hydraulic cylinder are adjusted by a motor drive, and the lifting structure using threaded rods and guide rods is used to improve stability.
This technology enables stable clamping and angle adjustment of the outer cylinder of the hydraulic cylinder, improving stability and operational efficiency during the welding process.
Smart Images

Figure CN224309966U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of hydraulic cylinder welding, specifically a support device for hydraulic cylinder welding. Background Technology
[0002] Hydraulic cylinders are key components of construction machinery. Their function is to convert hydraulic energy into mechanical energy. When manufacturing hydraulic cylinders, welding equipment is required, and the welding process must be coordinated with a support device.
[0003] However, a utility model patent with authorization announcement number CN216607827U discloses an easily adjustable support device for tower welding, belonging to the field of tower welding support devices. This easily adjustable support device for tower welding includes a base plate, with fixed seats fixedly connected to both sides of the top of the base plate. A telescopic groove is chiseled at the top of the fixed seat, and a connecting seat is slidably connected to the inner wall of the telescopic groove. A threaded groove is chiseled at the bottom of the connecting seat, and a threaded rod is threadedly connected inside the threaded groove. A groove is chiseled at the bottom of the fixed seat near the telescopic groove, and a driven gear is fixedly connected to the bottom of the threaded rod. The driven gear is located in the groove, and a driving gear meshes with the bottom of the driven gear. This allows the support device to be used such that, when the tower welding support device is in use, the gear drives the threaded rod to rotate, and the threaded structure formed between the threaded rod and the connecting seat drives the connecting seat to extend and retract, thereby adjusting the height of the support device and facilitating the alignment of the welding positions between tower sections later.
[0004] Based on existing solutions and actual production and processing applications, current support devices for hydraulic cylinder welding still have some problems. For example, the tower is clamped by components such as a second slider, a fixed rod, a spring, and a clamping plate, but the clamping structure is unstable. Moreover, the angle needs to be manually adjusted when welding the tower, which is cumbersome and reduces the welding speed. In addition, one end of the tower is prone to tilting during welding, reducing stability. Therefore, we propose a support device for hydraulic cylinder welding to solve the problems mentioned above. Utility Model Content
[0005] The purpose of this utility model is to provide a support device for welding hydraulic cylinders, so as to solve the problems mentioned in the background art that the general support devices for welding hydraulic cylinders are not convenient for stably clamping the outer cylinder, and are not convenient for adjusting the angle of the outer cylinder, and are not easy to increase stability.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a support device for welding hydraulic cylinders, comprising: a base plate, an mounting plate fixedly connected to the upper left end of the base plate to provide support, and a threaded rod rotatably connected to the front right end of the base plate;
[0007] Also includes:
[0008] The right side of the mounting plate is provided with an adjustment structure and a limiting structure. The adjustment structure includes a first connecting shaft, an adjustment disc, a gear ring, a gear, a second connecting shaft, and a motor. The limiting structure includes a long groove, an adjustment block, a limiting rod, a limiting roller, a connecting rod, a connecting hole, an adjustment plate, and an electric telescopic rod.
[0009] The threaded rod is threaded to the front end of the bearing plate, and a guide rod is nested at the front middle end of the bearing plate, with the lower end of the guide rod fixedly connected to the right front end of the base plate.
[0010] By adopting the above technical solution, it is easy to stably clamp the outer cylinder of the hydraulic cylinder, and it is also convenient to adjust the angle of the outer cylinder of the hydraulic cylinder, while easily increasing stability.
[0011] As a preferred embodiment of this utility model, the right rear end of the mounting plate is rotatably connected to a first connecting shaft, and the right end of the first connecting shaft is fixedly connected to an adjusting disc, and the outer wall of the adjusting disc is fixedly connected to a gear ring.
[0012] By adopting the above technical solution, since the right rear end of the mounting plate is rotatably connected to the first connecting shaft and the outer wall of the adjusting plate is fixedly connected to the gear ring, it is convenient to adjust the angle of the outer cylinder of the oil cylinder.
[0013] As a preferred technical solution of this utility model, the front end of the gear ring is meshed with a gear, and a second connecting shaft is fixedly connected to the center of the gear. The second connecting shaft is rotatably connected to the upper front end of the mounting plate, and a motor is installed on the left end of the second connecting shaft.
[0014] By adopting the above technical solution, since the front end of the gear ring is meshed with a gear, it is convenient to adjust the angle of the outer cylinder of the oil cylinder.
[0015] As a preferred embodiment of this utility model, the adjusting disc has a rotating structure on the upper side of the base plate via gears and a gear ring.
[0016] By adopting the above technical solution, since the adjusting disc has a rotating structure on the upper side of the base plate through gears and gear rings, it is convenient to adjust the angle of the outer cylinder of the oil cylinder.
[0017] As a preferred technical solution of this utility model, the right end of the adjustment disk is provided with an elongated groove at an equal angle, and an adjustment block is slidably connected inside the elongated groove, wherein the adjustment block has an overall "T" shaped structure.
[0018] By adopting the above technical solution, since the right end of the adjusting plate has an equal-angled long groove, the overall adjusting block has a "T" shaped structure, which makes it easy to stably clamp the outer cylinder of the oil cylinder.
[0019] As a preferred embodiment of this utility model, the right end of the adjusting block is integrally connected to a limiting rod, and a limiting roller is provided on the inner side of the limiting rod. At the same time, a connecting rod is fixedly connected to the right end of the limiting roller.
[0020] By adopting the above technical solution, since the right end of the limiting roller is fixedly connected to the connecting rod, it is easy to stably clamp the outer cylinder of the oil cylinder.
[0021] As a preferred embodiment of this utility model, the connecting rod is threaded into the inside of the connecting hole, and the connecting hole is opened at the upper end of the adjusting plate, and the adjusting plate is placed at the upper right end of the base plate.
[0022] By adopting the above technical solution, since the connecting rod is threaded inside the connecting hole, it is easy to stably clamp the outer cylinder of the hydraulic cylinder.
[0023] As a preferred embodiment of this utility model, an electric telescopic rod is installed at the lower left end of the adjusting plate, and the left end of the electric telescopic rod is bolted to the lower right end of the mounting plate. The limiting roller has a sliding structure on the upper side of the base plate through the adjusting plate.
[0024] By adopting the above technical solution, since the limiting roller has a sliding structure on the upper side of the base plate through the adjusting plate, it is easy to stably clamp the outer cylinder of the oil cylinder.
[0025] As a preferred technical solution of this utility model, the bearing plate has a lifting structure on the upper side of the base plate through a threaded rod and a guide rod.
[0026] By adopting the above technical solution, the stability is easily increased because the bearing plate has a lifting structure on the upper side of the base plate through the threaded rod and the guide rod.
[0027] Compared with the prior art, the beneficial effects of this utility model are:
[0028] 1. This utility model, by setting a limiting roller and a limiting rod, and by adjusting the plate on the upper side of the base plate, allows the electric telescopic rod to move the limiting roller to the left through the adjusting plate when it is working;
[0029] An adjusting block is slidably connected inside the long groove, which causes the limiting roller to move to the left, allowing the limiting rod, which is set at an equal angle, to slide outward through the adjusting block and the long groove until the outer end of the limiting rod abuts against the inner wall of the outer cylinder, thus facilitating stable clamping of the outer cylinder of the hydraulic cylinder.
[0030] 2. This utility model, by setting a gear ring and a gear, and the structural design of the gear and gear ring on the upper side of the base plate, makes it possible for the gear to rotate, which in turn drives the adjustment disk to rotate, and the adjustment disk to drive the clamped outer cylinder to rotate, thereby facilitating the adjustment of the angle of the outer cylinder of the oil cylinder;
[0031] 3. This utility model, by setting a bearing plate and a threaded rod, and the bearing plate is designed with the threaded rod and guide rod on the upper side of the base plate, so that when the threaded rod rotates, it drives the bearing plate to rise through the guide rod until the upper end of the bearing plate is attached to the lower end of the outer cylinder, thereby easily increasing stability. Attached Figure Description
[0032] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0033] Figure 1 This is a frontal cross-sectional view of the present invention.
[0034] Figure 2 This is a schematic diagram of the left-side cross-sectional structure of this utility model;
[0035] Figure 3 This is a schematic cross-sectional view of the right side of the connection between the adjusting disc and the gear in this utility model.
[0036] Figure 4 This is a top sectional view of the connection between the long groove and the adjusting block of this utility model.
[0037] Figure 5 This is a schematic diagram of the overall structure connecting the support plate and the guide rod of this utility model;
[0038] Figure 6 This is a schematic diagram of the overall structure of the connection between the adjusting block and the limiting rod of this utility model.
[0039] In the diagram: 1. Base plate; 2. Mounting plate; 3. First connecting shaft; 4. Adjusting disc; 5. Gear ring; 6. Gear; 7. Second connecting shaft; 8. Motor; 9. Long groove; 10. Adjusting block; 11. Limiting rod; 12. Limiting roller; 13. Connecting rod; 14. Connecting hole; 15. Adjusting plate; 16. Electric telescopic rod; 17. Bearing plate; 18. Threaded rod; 19. Guide rod. Detailed Implementation
[0040] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0041] Please see Figure 1-6The present invention provides the following technical solution: a support device for welding hydraulic cylinders, comprising a base plate 1, a mounting plate 2, a first connecting shaft 3, an adjusting disc 4, a gear ring 5, a gear 6, a second connecting shaft 7, a motor 8, a long groove 9, an adjusting block 10, a limiting rod 11, a limiting roller 12, a connecting rod 13, a connecting hole 14, an adjusting plate 15, an electric telescopic rod 16, a bearing plate 17, a threaded rod 18, and a guide rod 19.
[0042] Example 1: Existing methods use components such as a second slider, a fixing rod, a spring, and a clamping plate to clamp the tower cylinder. However, the clamping structure is unstable. Therefore, this example uses the following technical solution: Figure 1 , Figure 3 , Figure 4 and Figure 6 Since the limiting structure includes a long groove 9, an adjusting block 10, a limiting rod 11, a limiting roller 12, a connecting rod 13, a connecting hole 14, an adjusting plate 15, and an electric telescopic rod 16, the right end of the adjusting plate 4 has a long groove 9 opened at equal angles. The adjusting block 10 is slidably connected inside the long groove 9. The connecting rod 13 is threaded into the inside of the connecting hole 14. The limiting roller 12 slides on the upper side of the base plate 1 through the adjusting plate 15. Therefore, the outer cylinder of the oil cylinder to be processed is placed on the limiting rod 11 set at equal angles, and a limiting roller 12 of appropriate size is selected and placed on the left side of the adjusting plate 15. On the side, rotate the limiting roller 12 to make the connecting rod 13 threaded into the inside of the connecting hole 14, and install the limiting roller 12 on the adjusting plate 15. When the electric telescopic rod 16 works, it drives the adjusting plate 15 to move to the left, so that the limiting roller 12 moves to the left between the limiting rods 11 set at equal angles, so that the adjusting block 10 set at equal angles slides outward at the corresponding position, so that the outer end of the limiting rod 11 set at equal angles abuts against the inner wall of the outer cylinder. The "T" shaped structure of the adjusting block 10 can prevent the limiting rod 11 from disengaging from the adjusting plate 4, thereby facilitating stable clamping of the outer cylinder.
[0043] Example 2: Existing methods for welding tower sections require manual angle adjustment, which is cumbersome and reduces welding speed. Therefore, this example addresses this issue by employing the following technical solution: Figure 1 , Figure 3 and Figure 4Since the adjustment structure includes a first connecting shaft 3, an adjustment disc 4, a gear ring 5, a gear 6, a second connecting shaft 7, and a motor 8, the right rear end of the mounting plate 2 is rotatably connected to the first connecting shaft 3, and the front end of the gear ring 5 is meshed with the gear 6. The adjustment disc 4 is in a rotating structure on the upper side of the base plate 1 through the gear 6 and the gear ring 5. Therefore, when the motor 8 is working, it drives the second connecting shaft 7 to rotate on the mounting plate 2. When the second connecting shaft 7 rotates, it drives the gear 6 to rotate, so that the gear 6 meshes with the gear ring 5, so that the adjustment disc 4 rotates on the mounting plate 2 through the first connecting shaft 3. When the adjustment disc 4 rotates, it drives the clamped outer cylinder of the oil cylinder to rotate, thereby facilitating the adjustment of the angle of the outer cylinder of the oil cylinder.
[0044] Example 3: In existing systems, one end of the tower is prone to tilting during welding, reducing stability. Therefore, this example addresses this issue by implementing the following technical solution: Figure 1 , Figure 2 , Figure 4 and Figure 5 Since the threaded rod 18 is threaded to the front end of the bearing plate 17, and the front middle end of the bearing plate 17 is nested with the guide rod 19, the bearing plate 17 has a lifting structure on the upper side of the base plate 1 through the threaded rod 18 and the guide rod 19. Therefore, when the threaded rod 18 rotates, the front middle end of the bearing plate 17 slides upward on the guide rod 19. The threaded rod 18 and the guide rod 19 drive the bearing plate 17 to rise, so that the rear upper end of the bearing plate 17 fits against the lower end of the outer cylinder of the oil cylinder, thereby easily increasing stability. All the electrical components mentioned above are existing technologies and will not be described in detail here.
[0045] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A support device for welding hydraulic cylinders, comprising: The base plate (1) is fixedly connected to the upper left end of the base plate (1) and a mounting plate (2) that provides support. The right front end of the base plate (1) is rotatably connected to a threaded rod (18). Its characteristic is that it further includes: The right side of the mounting plate (2) is provided with an adjustment structure and a limiting structure. The adjustment structure includes a first connecting shaft (3), an adjustment plate (4), a gear ring (5), a gear (6), a second connecting shaft (7), and a motor (8). The limiting structure includes a long groove (9), an adjustment block (10), a limiting rod (11), a limiting roller (12), a connecting rod (13), a connecting hole (14), an adjustment plate (15), and an electric telescopic rod (16). The threaded rod (18) is threaded to the front end of the bearing plate (17), and the front middle end of the bearing plate (17) is nested with a guide rod (19), and the lower end of the guide rod (19) is fixedly connected to the right front end of the base plate (1).
2. The support device for welding hydraulic cylinders according to claim 1, characterized in that: The right rear end of the mounting plate (2) is rotatably connected to a first connecting shaft (3), and the right end of the first connecting shaft (3) is fixedly connected to an adjusting disc (4), and the outer wall of the adjusting disc (4) is fixedly connected to a gear ring (5).
3. The support device for welding hydraulic cylinders according to claim 2, characterized in that: The front end of the gear ring (5) is meshed with a gear (6), and a second connecting shaft (7) is fixedly connected to the center of the gear (6). The second connecting shaft (7) is rotatably connected to the upper front end of the mounting plate (2), and a motor (8) is installed on the left end of the second connecting shaft (7).
4. A support device for welding hydraulic cylinders according to claim 2, characterized in that: The adjustment disc (4) is rotated on the upper side of the base plate (1) via gears (6) and gear rings (5).
5. A support device for welding hydraulic cylinders according to claim 2, characterized in that: The right end of the adjustment plate (4) is provided with an equal-angled long groove (9), and an adjustment block (10) is slidably connected inside the long groove (9), wherein the adjustment block (10) is in the shape of a "T".
6. A support device for welding hydraulic cylinders according to claim 5, characterized in that: The right end of the adjusting block (10) is integrally connected to a limiting rod (11), and a limiting roller (12) is provided on the inner side of the limiting rod (11). At the same time, a connecting rod (13) is fixedly connected to the right end of the limiting roller (12).
7. A support device for welding hydraulic cylinders according to claim 6, characterized in that: The connecting rod (13) is threaded into the inside of the connecting hole (14), and the connecting hole (14) is opened at the upper end of the adjusting plate (15), and the adjusting plate (15) is placed at the upper right end of the base plate (1).
8. A support device for welding hydraulic cylinders according to claim 7, characterized in that: An electric telescopic rod (16) is installed at the lower left end of the adjusting plate (15), and the left end of the electric telescopic rod (16) is bolted to the lower right end of the mounting plate (2). The limiting roller (12) slides on the upper side of the base plate (1) through the adjusting plate (15).
9. A support device for welding hydraulic cylinders according to claim 1, characterized in that: The bearing plate (17) is in a lifting structure on the upper side of the base plate (1) via a threaded rod (18) and a guide rod (19).