Dustproof cutting device for wall thermal insulation material

Abstract

This utility model discloses a dustproof cutting device for wall insulation materials, belonging to the technical field of building material processing equipment. Its key technical features include a base, a cutting component fixedly connected to the rear side of the top of the base, and a fixing component fixedly connected to the top of the base. The cutting component includes a fixing bracket. This addresses the problem of existing dustproof cutting devices failing to effectively fix materials. During the cutting process, due to the lack of an effective fixing structure, insulation materials, especially lightweight and low-hardness foam insulation materials, are prone to displacement or shaking due to vibrations from the cutting tool and airflow impacts. This not only leads to increased cutting size errors, reduced material utilization, and economic losses, but also causes the cutting tool to directly contact the platform, potentially causing tool breakage and other safety hazards. This seriously affects the efficiency and safety of the cutting operation, reducing the practicality of the device.

Description

Technical Field

[0001] This utility model relates to the field of building material processing equipment technology, and in particular to a dustproof cutting device for wall insulation materials. Background Technology

[0002] In the construction process, wall insulation materials are widely used. In order to meet the size requirements of different building walls, insulation materials usually need to be cut and processed.

[0003] Most existing cutting devices do not have a dust extraction structure, which means that the dust generated during the cutting of insulation materials can be easily inhaled by workers, affecting their health. Furthermore, if the dust is directly released into the atmosphere, it will pollute the environment.

[0004] An existing patent (publication number: CN222155803U) discloses a dustproof cutting device for wall insulation materials. Through the dustproof cutting mechanism, the dust generated during the cutting process can be transported to the inside of the dust collection box through the first connecting pipe and the second connecting pipe. This can prevent dust from flying and affecting the health of the workers, and also prevent the dust from directly entering the atmosphere and polluting the environment, thus achieving the purpose of dust prevention.

[0005] Existing patents offer solutions to the aforementioned problems, but their material fixation effect is poor. During the cutting process, due to the lack of an effective fixing structure, insulation materials, especially lightweight and low-hardness foam insulation materials, are prone to displacement or shaking due to factors such as vibration of the cutting tool and airflow impact. This not only leads to increased cutting dimensional errors, reduced material utilization, and economic losses, but also causes the cutting tool to directly contact the platform, resulting in safety hazards such as tool breakage. This seriously affects the efficiency and safety of the cutting operation and reduces the practicality of the device.

[0006] To address this, a dustproof cutting device for wall insulation materials is proposed. Utility Model Content

[0007] The purpose of this utility model is to provide a dustproof cutting device for wall insulation materials, which can solve the problem that existing dustproof cutting devices have poor material fixing effect. During the cutting process, due to the lack of an effective fixing structure, insulation materials, especially lightweight and low-hardness foam insulation materials, are prone to displacement or shaking due to factors such as vibration of the cutting tool and airflow impact. This not only leads to increased cutting size error, reduced material utilization, and economic losses, but also causes the cutting tool to directly contact the platform, causing safety hazards such as tool breakage, seriously affecting the efficiency and safety of the cutting operation and reducing the practicality of the device.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a dustproof cutting device for wall insulation materials, including a base, a cutting component fixedly connected to the rear side of the top of the base, and a fixing component fixedly connected to the top of the base, the cutting component including a fixing bracket, a dustproof cover movably connected inside the fixing bracket, and a hydraulic cylinder fixedly connected to the top of the dustproof cover.

[0009] The fixing component includes a first guide block, a first electric trolley is movably connected to the surface of the first guide block, and a placement plate is fixedly connected to the top of the first electric trolley. A bidirectional screw is rotatably connected to the top inside the placement plate, and a rotating ring is fixedly connected to the left side of the bidirectional screw. Threaded sleeves are threadedly connected to both sides of the surface of the bidirectional screw, and sliders are rotatably connected to the surfaces of the two threaded sleeves. A clamping plate is fixedly connected to the top of the sliders.

[0010] Preferably, a second guide block is fixedly connected to the rear side of the top of the inner wall of the dust cover, a second electric trolley is movably connected to the surface of the second guide block, and a cutting machine is fixedly connected to the bottom of the second electric trolley.

[0011] Preferably, a storage box is fixedly connected to the right side of the fixed bracket, and a storage compartment is movably connected inside the storage box. A fan is fixedly connected to the top of the storage box, and a main pipe is fixedly connected to the other end of the fan. Several vacuum suction hoses are fixedly connected to the bottom of the main pipe, and the side of the vacuum suction hoses away from the main pipe extends into the interior of the fixed bracket and is fixedly connected to the dust cover.

[0012] Preferably, both sides of the top of the dust cover are fixedly connected to sliding rods, and the sliding rods are movably connected to the top of the fixed bracket.

[0013] Preferably, the top of the placement plate is provided with a fixing groove on both the front and rear sides, and a vacuum machine is fixedly connected to the right side of the placement plate. A suction plate is fixedly connected inside each of the two fixing grooves, and a suction pipe is fixedly connected to the right side of each of the two suction plates. The other end of the suction pipe extends to the right side of the placement plate and is fixedly connected to the vacuum machine.

[0014] Preferably, the top of the placement plate is provided with a groove for use with the slider, and the bidirectional screw is located inside the groove.

[0015] Preferably, a control console is fixedly connected to the front side of the right side of the base, and the control console is electrically connected to the fixing component, the cutting component and the vacuum electromechanical component.

[0016] Preferably, the bottom of the base is fixedly connected with four adjustable feet, which are distributed at the four corners of the bottom of the base.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. By setting up a cutting component, this application can flexibly adjust the height and position of the cutting machine, which facilitates the cutting of insulation materials, and can also collect the debris generated during the cutting process, maintain the cleanliness of the working environment, ensure the health of the staff, and improve the ease of use of the device.

[0019] 2. This application, by setting a fixing component, can clamp and fix thermal insulation materials of specific specifications. At the same time, it can use a vacuum machine to generate suction to adsorb the thermal insulation material, thereby achieving a stable fixation of the thermal insulation material and preventing it from shaking or shifting during the cutting process, ensuring the cutting accuracy. It can also drive the thermal insulation material to move smoothly under the constraint of the guide block, which facilitates the cutting of the thermal insulation material and improves the practicality of the device. Attached Figure Description

[0020] Figure 1 This is an overall structural diagram of the dustproof cutting device for wall insulation materials according to this utility model;

[0021] Figure 2 This is a front view of the dustproof cutting device for wall insulation materials according to this utility model;

[0022] Figure 3 This is a schematic diagram showing the connection between the storage box and the vacuum hose of this utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the fixing component of this utility model;

[0024] Figure 5 This is a schematic diagram of the cutting component of this utility model.

[0025] In the diagram, 1. Base; 2. Cutting assembly; 201. Fixed bracket; 202. Dust cover; 203. Hydraulic cylinder; 204. Second guide block; 205. Second electric trolley; 206. Cutting machine; 3. Fixed assembly; 301. First guide block; 302. First electric trolley; 303. Placement plate; 304. Bidirectional screw; 305. Rotating ring; 306. Threaded sleeve; 307. Slider; 308. Clamping plate; 4. Storage box; 5. Storage container; 6. Fan; 7. Main pipe; 8. Dust suction hose; 9. Slide bar; 10. Fixed groove; 11. Vacuum machine; 12. Suction plate; 13. Suction pipe; 14. Slide groove; 15. Control console; 16. Adjustable support feet. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5 The present invention provides the following technical solution:

[0028] A dustproof cutting device for wall insulation material includes a base 1, a cutting component 2 fixedly connected to the rear side of the top of the base 1, and a fixing component 3 fixedly connected to the top of the base 1. The cutting component 2 includes a fixing bracket 201, a dust cover 202 movably connected inside the fixing bracket 201, and a hydraulic cylinder 203 fixedly connected to the top of the dust cover 202.

[0029] The fixing component 3 includes a first guide block 301, a first electric trolley 302 is movably connected to the surface of the first guide block 301, and a placement plate 303 is fixedly connected to the top of the first electric trolley 302. A bidirectional screw 304 is rotatably connected to the top inside the placement plate 303, and a rotating ring 305 is fixedly connected to the left side of the bidirectional screw 304. Threaded sleeves 306 are threadedly connected to both sides of the surface of the bidirectional screw 304. Slider 307s are rotatably connected to the surfaces of the two threaded sleeves 306s, and a clamping plate 308 is fixedly connected to the top of the slider 307.

[0030] In this embodiment: by rotating the rotating ring 305, the bidirectional screw 304 is driven to rotate smoothly, and the threaded sleeve 306 is driven to move to the opposite side, thereby pushing the slider 307 and the clamping plate 308 to move smoothly, so that the clamping plate 308 contacts the surface of the insulation material, realizing the clamping and fixing of the insulation material of a specific specification, preventing it from shaking or shifting during processing, reducing cutting errors, and improving the ease of use of the fixing component 3. Under the action of the first electric trolley 302, it drives the placement plate 303 to move smoothly under the restriction of the first guide block 301, which can flexibly adjust the position of the insulation material according to the actual situation, facilitating the cutting of the insulation material, ensuring the cutting accuracy, and improving the ease of use of the device. Then, under the action of the hydraulic cylinder 203, the dust cover 202 can be driven to move smoothly, and the cutting machine 206 can be driven to rise and fall simultaneously. At the same time, under the action of the second electric trolley 205, the cutting machine 206 can be driven to move smoothly laterally. The two work together to accurately adapt to the cutting needs of different specifications of insulation materials, improving the ease of use of the cutting component 2.

[0031] Specifically, such as Figure 5As shown, a second guide block 204 is fixedly connected to the rear side of the top of the inner wall of the dust cover 202, a second electric trolley 205 is movably connected to the surface of the second guide block 204, and a cutting machine 206 is fixedly connected to the bottom of the second electric trolley 205.

[0032] Specifically, such as Figure 1 , Figure 3 , Figure 5 As shown, a storage box 4 is fixedly connected to the right side of the fixed bracket 201, and a storage box 5 is movably connected inside the storage box 4. A fan 6 is fixedly connected to the top of the storage box 4, and a main pipe 7 is fixedly connected to the other end of the fan 6. Several vacuum hoses 8 are fixedly connected to the bottom of the main pipe 7, and the side of the vacuum hoses 8 away from the main pipe 7 extends into the interior of the fixed bracket 201 and is fixedly connected to the dust cover 202.

[0033] Specifically, such as Figure 1 , Figure 2 , Figure 5 As shown, slide rods 9 are fixedly connected to both sides of the top of the dust cover 202, and the slide rods 9 are movably connected to the top of the fixed bracket 201.

[0034] In this embodiment: the fan 6 generates suction in the main pipe 7, which allows the debris generated during the cutting process to be smoothly drawn into the main pipe 7 through the suction hose 8, and finally flows into the storage box 4 through the main pipe 7, ensuring that the processing environment is always kept clean. At the same time, the slider 307 and the storage box 5 work together to move smoothly under the constraint of the slider 307, which can collect debris in the storage box 4 in real time and facilitate the cleaning of impurities in the storage box 4, ensuring the normal operation of the equipment cleaning function and improving the debris cleaning effect. Then, under the action of the slide bar 9, the movement of the dust cover 202 can be constrained, thereby smoothly adjusting the height of the cutting machine 206 to achieve the cutting of insulation materials of a specific height, improving the ease of use of the cutting component 2.

[0035] Specifically, such as Figure 4 As shown, the front and rear sides of the top of the placement plate 303 are provided with fixing grooves 10, and a vacuum machine 11 is fixedly connected to the right side of the placement plate 303. Suction plates 12 are fixedly connected inside the two fixing grooves 10, and suction pipes 13 are fixedly connected to the right side of the two suction plates 12. The other end of the suction pipes 13 extends to the right side of the placement plate 303 and is fixedly connected to the vacuum machine 11.

[0036] Specifically, such as Figure 4 As shown, the top of the placement plate 303 is provided with a groove 14 for use with the slider 307, and the bidirectional screw 304 is located inside the groove 14.

[0037] In this embodiment: the cooperation between the slider 307 and the groove 14 enables the bidirectional screw 304 to drive the threaded sleeve 306 to move smoothly, and simultaneously drives the slider 307 to move smoothly under the restriction of the groove 14, thereby pushing the clamping plate 308 to move smoothly towards the insulation material, so that the clamping plate 308 contacts the surface of the insulation material, realizing the clamping and fixing of the insulation material of a specific specification. At the same time, the vacuum machine 11 is started, and the suction plate 12 forms a negative pressure through the suction pipe 13 to adsorb the insulation material. The two work together to achieve a stable fixation of the insulation material, preventing it from shaking or shifting during the cutting process, and improving the ease of use of the fixing component 3.

[0038] Specifically, such as Figure 1 , Figure 2 As shown, a control console 15 is fixedly connected to the front right side of the base 1, and the control console 15 is electrically connected to the fixing component 3, the cutting component 2 and the vacuum machine 11.

[0039] Specifically, such as Figure 1 , Figure 2 As shown, the bottom of the base 1 is fixedly connected with four adjustable feet 16, which are distributed at the four corners of the bottom of the base 1.

[0040] In this embodiment, the four adjustable feet 16 work together to precisely adjust their height according to the actual situation, ensuring that the base 1 remains stable on any ground surface and that the equipment remains stable during processing, thus improving the stability of the device. Then, under the control of the control console 15, the operation of the fixing component 3, the cutting component 2, and the vacuum machine 11 can be precisely controlled according to the actual situation. The vacuum machine 11 can not only generate suction to adsorb the insulation material, but also flexibly adjust the position of the insulation material in conjunction with the fixing component 3. It can also flexibly adjust the height and position of the cutting machine 206, which facilitates the cutting of the insulation material and improves the processing accuracy of the insulation material.

[0041] Working Principle: When cutting wall insulation material, firstly, rotating the rotating ring 305 drives the bidirectional screw 304 to rotate smoothly, simultaneously moving the threaded sleeve 306 to the opposite side, thereby pushing the slider 307 and clamping plate 308 towards the insulation material, so that the clamping plate 308 contacts the surface of the insulation material, achieving a firm clamping of insulation materials of different specifications. Then, the operator can set the operating parameters of the fixing component 3, the cutting component 2, and the vacuum machine 11 through the control console 15, and start the vacuum machine 11. The suction plate 12 forms a negative pressure through the suction pipe 13 to adsorb the insulation material. The clamping and adsorption work together to achieve a stable fixation of the insulation material, preventing it from shaking or shifting during the cutting process. Next, the first electric trolley 302 is started. Under the guidance and constraint of the first guide block 301, it can drive the placement plate 303 to move smoothly. The operator can flexibly adjust the position of the placement plate 303 according to the cutting requirements. The system precisely positions the insulation material and then proceeds to the cutting stage. Hydraulic cylinder 203 is activated, causing the dust cover 202 to rise and fall smoothly under the constraint of slide bar 9. This allows for flexible adjustment of the cutting machine 206's height, accommodating insulation materials of varying thicknesses. Subsequently, the second electric trolley 205 is activated, moving the cutting machine 206 smoothly laterally along the second guide block 204. The two work together to precisely meet the cutting needs of insulation materials of different specifications. During cutting, fan 6 is activated, generating suction within the main pipe 7. This allows debris generated during cutting to be smoothly drawn into the main pipe 7 through suction hose 8, ultimately flowing into storage box 4 through the main pipe 7, ensuring a consistently clean processing environment. When storage box 4 needs cleaning, storage box 5 is manually pulled out, allowing it to move smoothly under the constraint of slider 307, facilitating the removal of impurities. After cleaning, storage box 5 is reset to ensure the equipment's cleaning function operates normally.

[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A dustproof cutting device for wall insulation materials, comprising a base (1), characterized in that: A cutting assembly (2) is fixedly connected to the rear side of the top of the base (1), and a fixing assembly (3) is fixedly connected to the top of the base (1). The cutting assembly (2) includes a fixing bracket (201), a dust cover (202) is movably connected inside the fixing bracket (201), and a hydraulic cylinder (203) is fixedly connected to the top of the dust cover (202). The fixing component (3) includes a first guide block (301), a first electric trolley (302) is movably connected to the surface of the first guide block (301), and a placement plate (303) is fixedly connected to the top of the first electric trolley (302). A bidirectional screw (304) is rotatably connected to the top inside the placement plate (303), and a rotating ring (305) is fixedly connected to the left side of the bidirectional screw (304). Threaded sleeves (306) are threadedly connected to both sides of the surface of the bidirectional screw (304), and sliders (307) are rotatably connected to the surfaces of the two threaded sleeves (306). A clamping plate (308) is fixedly connected to the top of the slider (307).

2. The dustproof cutting device for wall insulation materials according to claim 1, characterized in that: A second guide block (204) is fixedly connected to the rear side of the top of the inner wall of the dust cover (202). A second electric trolley (205) is movably connected to the surface of the second guide block (204), and a cutting machine (206) is fixedly connected to the bottom of the second electric trolley (205).

3. The dustproof cutting device for wall insulation materials according to claim 1, characterized in that: A storage box (4) is fixedly connected to the right side of the fixed bracket (201), and a storage box (5) is movably connected inside the storage box (4). A fan (6) is fixedly connected to the top of the storage box (4), and a main pipe (7) is fixedly connected to the other end of the fan (6). Several vacuum hoses (8) are fixedly connected to the bottom of the main pipe (7), and the side of the vacuum hoses (8) away from the main pipe (7) extends into the interior of the fixed bracket (201) and is fixedly connected to the dust cover (202).

4. The dustproof cutting device for wall insulation materials according to claim 1, characterized in that: Both sides of the top of the dust cover (202) are fixedly connected to slide rods (9), and the slide rods (9) are movably connected to the top of the fixed bracket (201).

5. The dustproof cutting device for wall insulation materials according to claim 1, characterized in that: The placement plate (303) is provided with a fixing groove (10) on the front and rear sides of the top, and a vacuum machine (11) is fixedly connected to the right side of the placement plate (303). A suction plate (12) is fixedly connected inside the two fixing grooves (10), and a suction pipe (13) is fixedly connected to the right side of the two suction plates (12). The other end of the suction pipe (13) extends to the right side of the placement plate (303) and is fixedly connected to the vacuum machine (11).

6. The dustproof cutting device for wall insulation materials according to claim 1, characterized in that: The top of the placement plate (303) is provided with a groove (14) for use with the slider (307), and the bidirectional screw (304) is located inside the groove (14).

7. A dustproof cutting device for wall insulation materials according to claim 5, characterized in that: The front right side of the base (1) is fixedly connected to a control console (15), and the control console (15) is electrically connected to the fixing component (3), the cutting component (2) and the vacuum machine (11).

8. The dustproof cutting device for wall insulation materials according to claim 1, characterized in that: The bottom of the base (1) is fixedly connected with an adjustable foot (16), and there are four adjustable feet (16), which are distributed at the four corners of the bottom of the base (1).

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