Diamond pattern roller assembly

By designing a diamond-patterned pressure roller assembly that can be separated from the main roller, the problem of inconvenient pattern replacement in the existing technology is solved, realizing the rapid replacement and adjustment of the diamond pattern on the surface of the waterproof membrane, and improving the flexibility and stability of operation.

CN224311200UActive Publication Date: 2026-06-02HEBEI ZHANLI WATERPROOF MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202522072126.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-26
Publication Date
2026-06-02
Estimated Expiration
2035-09-26

AI Technical Summary

Technical Problem

Existing diamond-patterned pressure rollers require complete replacement when changing patterns, making it impossible to quickly switch between multiple sizes or types of diamond patterns, and the device is inconvenient to adjust.

Method used

A diamond-patterned pressure roller assembly was designed, which uses a separable patterned plate that engages with the recessed notch of the main roller. Quick replacement and fixation are achieved through a snap-fit ​​component, including the structural design of the snap-fit ​​component, the flip snap-fit ​​plate, and the rotating pressure plate.

Benefits of technology

It enables rapid replacement and adjustment of the diamond pattern on the surface of waterproof membrane, improving the flexibility of pattern replacement and the stability of the device, and simplifying the operation process.

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Abstract

The utility model relates to a kind of diamond pattern compression roller subassembly, including embossing roller, with main body roller and pattern plate;Multiple recessed notches are formed on the main body roller, the recessed notch is used to set the pattern plate, diamond pattern is formed on the pattern plate.The waterproof roll is passed through main body roller in traction state, contact produces pressure when passing, and diamond pattern is formed after the asphalt surface on the waterproof roll contacts the pattern plate.The technical purpose that the asphalt surface of roll forms diamond pattern is obtained by this.Thus, the recessed notch of pattern plate and main body roller is separable design, and quick assembly or separation is carried out according to needs, so that different types of diamond pattern can be replaced, including different sizes or types.
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Description

Technical Field

[0001] This utility model relates to a production and processing technology for waterproof membranes, specifically a technology for embossing the upper surface of waterproof membranes to form a specific diamond pattern. Background Technology

[0002] The embossing roller method is a commonly used pattern-forming technique in the production of waterproof membranes. The basic working principle is as follows: it mainly utilizes an embossing roller with a specific pattern in conjunction with another smooth auxiliary roller or impression roller. When the waterproof membrane passes through the gap between the two, the pattern on the surface of the embossing roller is pressed and imprinted onto the surface of the waterproof membrane under a certain pressure, thus forming the pattern.

[0003] Equipment structure: Generally includes a rotary embossing roller, auxiliary embossing roller, drive motor, transmission device, positioning and guiding device, and frame. Among them, the rotary embossing roller is the key component, with patterns engraved on its surface. The drive motor drives the embossing roller to rotate through the transmission device. The positioning and guiding device ensures that the waterproof membrane enters the embossing area accurately along the specified path. The auxiliary embossing roller can form an effective extrusion gap with the embossing roller and provide support for the embossing process.

[0004] Among existing patterns, diamond-patterned waterproof membranes are widely used. However, the pressure rollers used to press diamond patterns are usually fixed. When the pattern needs to be changed, the entire roller needs to be replaced, which is quite troublesome. It is not possible to quickly switch between multiple sizes or types of diamond patterns and to avoid large adjustments to the device as much as possible. Utility Model Content

[0005] Therefore, the technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and thus provide an adjustment device technology that facilitates the adjustment and replacement of patterns.

[0006] To achieve the above objectives, this utility model provides a diamond-patterned pressure roller assembly, including an embossing roller, having a main roller and a pattern plate;

[0007] The main roller has multiple recessed notches, and the recessed notches are used to set the pattern plate, which has a diamond pattern.

[0008] In a preferred embodiment, the side of the main roller has a locking element, and the side of the patterned plate has a locking hole, the locking hole of the patterned plate engaging with the locking element for fixation.

[0009] In a preferred embodiment, the engaging components are in two sets, and the two sets of engaging components are located at the two ends of the main roller, while the engaging holes are also distributed at both ends of the patterned plate.

[0010] In a preferred embodiment, the engaging component has a grooved plate, a flip-engaging plate, and a rotating pressure plate. The grooved plate is fixed to the main roller. The outer end of the flip-engaging plate is hinged to the grooved plate. The flip-engaging plate has a rotating engagement hole in its middle portion. The bottom of the rotating pressure plate is rotatably disposed on the grooved plate. The middle pressure plate of the rotating pressure plate engages with the rotating engagement hole, and the middle pressure plate is fixedly engaged with the rotating engagement hole when rotated to a lateral position.

[0011] The lower inner end of the flip-locking plate has a locking protrusion, which is used to fix it into the locking hole.

[0012] A preferred embodiment is that the bottom of the central pressure plate has a sloping protrusion structure, and the top of the central pressure plate has a rotating handle.

[0013] A preferred embodiment further includes a secondary roller, which is disposed opposite to the main roller, and the waterproof membrane passes between the secondary roller and the main roller.

[0014] The beneficial effects of this invention are as follows: When the waterproof membrane passes through the main roller under traction, pressure is generated upon contact, causing the asphalt surface of the waterproof membrane to form a diamond-shaped pattern upon contact with the patterned plate. This achieves the technical objective of forming a diamond-shaped pattern on the asphalt surface of the membrane. Furthermore, the recessed notch between the patterned plate and the main roller is designed to be separable, allowing for quick assembly or separation as needed. This allows for the replacement of different types of diamond-shaped patterns, including different sizes or types. Attached Figure Description

[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a structural schematic diagram of a diamond-patterned pressure roller assembly according to this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of an embossing roller assembly with a diamond pattern.

[0018] Figure 3 This is a schematic diagram of the structure of the main roller of a diamond-patterned pressure roller assembly according to this utility model;

[0019] Figure 4 This utility model relates to a diamond-patterned pressure roller assembly. Figure 2Enlarged structural diagram of section A;

[0020] Figure 5 This is an enlarged structural schematic diagram of a diamond-patterned pressure roller assembly locking component according to this utility model;

[0021] Figure 6 This is a schematic diagram of the rotating pressure plate of a diamond-patterned pressure roller assembly according to this utility model;

[0022] Figure 7 This is a schematic diagram of the diamond-patterned pattern of a diamond-patterned pressure roller assembly according to this utility model.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1- Embossing roller; 2- Auxiliary roller;

[0025] 10-Main roller; 11-Dimpled notch;

[0026] 20 - Patterned plate; 21 - Guide protrusion; 22 - Engaging hole;

[0027] 30-Clamping part; 31-Groove plate; 32-Flipping clamping plate; 321-Rotating clamping hole; 322-Clamping protrusion; 33-Rotating pressure plate; 331-Central pressure plate; 332-Rotating handle; 333-Sloping protrusion structure. Detailed Implementation

[0028] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0029] like Figures 1 to 3 As shown, this utility model provides a diamond-patterned pressure roller assembly, including an embossing roller 1, having a main roller 10 and a patterned plate 20;

[0030] The main roller 10 has multiple recessed notches 11, and the recessed notches 11 are used to set the patterned plate 20, which has a diamond pattern (e.g., Figure 7 (As shown).

[0031] When the waterproof membrane is pulled through the main roller, pressure is generated upon contact. The asphalt surface of the membrane comes into contact with the patterned plate 20, forming a diamond-shaped pattern. This achieves the technical objective of forming a diamond-shaped pattern on the asphalt surface of the membrane.

[0032] In addition, the recessed notch 11 of the patterned plate 20 and the main roller 10 is designed to be separable, allowing for quick assembly or separation as needed. This allows for the replacement of different types of diamond patterns, including different sizes or types.

[0033] A preferred solution is, as Figure 4 , Figure 5 As shown, the main roller 10 has a locking member 30 on its side, and the patterned plate 20 has a locking hole 22 on its side. The locking hole 22 of the patterned plate 20 is fixed in place by cooperating with the locking member 30.

[0034] The snap-fit ​​component 30 allows for quick and easy fixation of the patterned plate 20, and also facilitates disassembly, making it very convenient to use.

[0035] In a preferred embodiment, the engaging components 30 are in two sets, and the two sets of engaging components 30 are located at the two ends of the main roller 10, while the engaging holes 22 are also distributed at both ends of the patterned plate 20.

[0036] Clamping parts 30 are provided at both ends of the main roller 10, so that the patterned plate 20 can be fixed from both ends, making the structure more stable and reasonable.

[0037] In a preferred embodiment, the engaging member 30 has a grooved plate 31, a flip-engaging plate 32, and a rotating pressure plate 33. The grooved plate 31 is fixed to the main roller 10. The outer end of the flip-engaging plate 32 is hinged to the grooved plate 31. The flip-engaging plate 32 has a rotating engagement hole 321 in the middle. The bottom of the rotating pressure plate 33 is rotatably disposed on the grooved plate 31. The middle pressure plate 331 of the rotating pressure plate 33 cooperates with the rotating engagement hole 321. When the middle pressure plate 331 is rotated to the lateral position, it is fixedly engaged with the rotating engagement hole 321.

[0038] The lower inner end of the flip-locking plate 32 has a locking protrusion 322, which is used to fix it into the locking hole 22.

[0039] In practical applications, after the flip-down locking plate 32 is pressed down, it is fixed by the engagement of the locking protrusion 322 and the locking hole 22. Furthermore, the fixing of the flip-down locking plate 32 is accomplished by rotating the pressure plate 33. That is, after the pressure plate 33 is rotated, it can be fixed by contacting the bottom with the side surface of the rotating locking hole 321.

[0040] A preferred solution is, as Figure 6 As shown, the bottom of the central pressure plate 331 has a sloping protrusion structure 333, and the top of the central pressure plate 331 has a rotating handle 332.

[0041] As the rotating pressure plate 33 rotates, the inclined protrusion structure 333 gradually comes into contact with the outer surface of the engaging hole 22, increasing friction and thus achieving fixation. Preferably, the protrusion structure 333 has a certain degree of elasticity, such as existing elastic plastic. When the rotating pressure plate 33 rotates, the protrusion structure 333 engages in frictional contact, achieving locking and fixation, thereby pressing and fixing the flip-over engaging plate 32. Furthermore, the bottom of the rotating pressure plate 33 is rotatably mounted on the grooved plate 31. Preferably, the bottom of the rotating pressure plate 33 has a threaded rod. The threaded rod rotates to achieve the rotation of the rotating pressure plate 33. The threaded rod prevents accidental rotation of the rotating pressure plate 33, thus providing better pressing effect.

[0042] A preferred solution is, as Figure 1 As shown, it also includes a secondary roller 2, which is arranged opposite to the main roller 10, and the waterproof membrane passes between the secondary roller 2 and the main roller 10.

[0043] The auxiliary roller 2 is arranged opposite to the main roller 10, and the pattern is formed by contact pressure when the roll material passes between them. In addition, both the auxiliary roller 2 and the main roller 10 are connected to the frame, and the frame has an adjustment device to adjust the pressure between the auxiliary roller 2 and the main roller 10. This is prior art and will not be described in detail here.

[0044] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A diamond-patterned pressure roller assembly, characterized in that, It includes an embossing roller (1), a main roller (10) and a pattern plate (20), the main roller (10) having a plurality of recessed notches (11), the recessed notches (11) being used to set the pattern plate (20), the pattern plate (20) having a diamond pattern.

2. The diamond-patterned pressure roller assembly according to claim 1, characterized in that, The main roller (10) has a locking member (30) on its side, and the patterned plate (20) has a locking hole (22) on its side. The locking hole (22) of the patterned plate (20) is fixed in place by cooperating with the locking member (30).

3. The diamond-patterned pressure roller assembly according to claim 2, characterized in that, The locking components (30) are in two sets, and the two sets of locking components (30) are located at the two ends of the main roller (10), while the locking holes (22) are also distributed at both ends of the patterned plate (20).

4. The diamond-patterned pressure roller assembly according to claim 3, characterized in that, The engaging member (30) has a grooved plate (31), a flip-engaging plate (32), and a rotating pressure plate (33). The grooved plate (31) is fixed to the main roller (10). The outer end of the flip-engaging plate (32) is hinged to the grooved plate (31). The flip-engaging plate (32) has a rotating engagement hole (321) in the middle. The rotating pressure plate (33) is rotatably disposed on the grooved plate (31). The middle pressure plate (331) of the rotating pressure plate (33) cooperates with the rotating engagement hole (321). When the middle pressure plate (331) is rotated to the lateral position, it is fixedly engaged with the rotating engagement hole (321). The lower inner end of the flip-locking plate (32) has a locking protrusion (322), which is used to fix it into the locking hole (22).

5. The diamond-patterned pressure roller assembly according to claim 4, characterized in that, The bottom of the central pressure plate (331) has a sloping protrusion structure (333), and the top of the central pressure plate (331) has a rotating handle (332).

6. The diamond-patterned pressure roller assembly according to claim 1, characterized in that, It also includes a secondary roller (2), which is arranged opposite to the main roller (10), and the waterproof membrane passes between the secondary roller (2) and the main roller (10).