A connecting device for compounding a rubber compound with other materials
By designing the mixing component, auxiliary heating component, and spraying component, the problems of uneven mixing, uneven heat transfer, and inaccurate spraying during the compounding process of rubber compound with other materials were solved, realizing efficient and uniform compounding of rubber compound with other materials, and improving product quality and heat utilization efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINGTAI ZHAO XIN XIANGSU PROD CO LTD
- Filing Date
- 2025-04-22
- Publication Date
- 2026-06-02
AI Technical Summary
Traditional rubber compounding processes suffer from uneven mixing, uneven heat transfer, and inaccurate spraying, resulting in insufficient bonding strength, poor product quality, low heat utilization efficiency, and increased production costs.
A stirring assembly ensures uniform heating of the compound, an auxiliary heating assembly maintains a suitable temperature in the hot melt tank, a hollow plate rapidly and evenly transfers heat, a spraying assembly enables precise spraying, and a control valve adjusts the spraying method to optimize heat transfer and utilization.
It achieves efficient melting and uniform spraying of the compound, improves bonding strength and product quality, reduces energy consumption, is easy to operate, and has strong applicability.
Smart Images
Figure CN224311243U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rubber processing and material compounding technology, and in particular to a connecting device for compounding rubber with other materials. Background Technology
[0002] In the fields of rubber processing and material compounding, achieving efficient and high-quality compounding of rubber compounds with other materials has always been a key focus in the industry.
[0003] Traditional methods of compounding rubber with other materials have many drawbacks. For example, in the rubber melting process, many devices lack effective stirring methods, resulting in uneven heating of the rubber compound and difficulty in achieving an ideal melting state. This not only affects the flowability and viscosity of the rubber compound, leading to insufficient bonding strength when compounded with other materials in the future and making it difficult to guarantee product quality, but also may cause localized overheating, resulting in deterioration of the rubber compound's properties, waste products, and increased production costs.
[0004] In terms of preheating and drying, existing equipment often fails to preheat materials quickly and evenly, and to dry the compounded product effectively. Some equipment uses heating elements with poor thermal conductivity, resulting in slow and uneven heat transfer, leading to insufficient preheating of the materials and unsatisfactory bonding between the compound and the materials during spray coating. Furthermore, incomplete or uneven drying can cause problems such as deformation and delamination in the product during subsequent use.
[0005] Furthermore, traditional spraying equipment has a relatively limited function, making it difficult to flexibly adjust the spraying method according to different production needs. Most spraying equipment can only spray from a single direction, failing to achieve all-round and precise spraying of materials, resulting in uneven coverage of the compound on the material surface, affecting the overall performance and appearance quality of the product. Moreover, the equipment is inefficient in heat utilization, with a large amount of heat wasted during transmission and use, increasing both energy consumption and production costs.
[0006] As the market demands increasingly higher quality and performance from rubber composite products, it is urgent to develop a composite bonding device that can overcome the aforementioned defects, achieve efficient melting and uniform spraying of the compound, optimize heat transfer and utilization, and is easy to operate with high practicality and applicability.
[0007] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content
[0008] The purpose of this invention is to address the shortcomings mentioned in the background section by providing a connecting device for combining rubber compound with other materials.
[0009] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a connecting device for completing the compounding of rubber with other materials, including a box, a take-up roller, an unwinding roller, a hot melt tank, a stirring assembly, four hollow plates, an auxiliary heating assembly, a spraying assembly, a liquid storage tank, and a heating module.
[0010] The take-up roller and unwind roller are respectively arranged on both sides of the box body. The hot melt tank is fixedly installed on the top inner wall of the box body. The stirring assembly is arranged inside the hot melt tank. Four hollow plates are fixedly installed inside the box body and arranged in parallel with each other. The same connecting pipe is fixedly installed on the four hollow plates. Two parallel partitions are fixedly installed on the inner wall of the box body. Slotted openings for material inlet and outlet are opened on both sides of the box body and on the two partitions. The spraying assembly is arranged between the two partitions and connected to the hot melt tank and the partition near the hot melt tank. The auxiliary heating assembly is arranged on the outside of the hot melt tank and connected to one of the hollow plates. The liquid storage tank is fixedly installed on the bottom inner wall of the box body and has a return pipe fixedly installed that is connected to the two hollow plates away from the hot melt tank. A second delivery pump is fixedly installed on the liquid storage tank. The inlet of the second delivery pump is connected to the liquid storage tank, and the outlet of the second delivery pump is connected to the two hollow plates below the hot melt tank. The heating module is arranged on the liquid storage tank.
[0011] Preferably, the auxiliary heating assembly includes an auxiliary heating pipe and two vertical pipes. Two vertical pipes are fixedly installed on the hollow plate near the hot melt tank. The same auxiliary heating pipe is fixedly installed on the two vertical pipes, and the auxiliary heating pipe is arranged in a spiral shape and abuts against the outside of the hot melt tank.
[0012] Preferably, the auxiliary heat pipe has a rectangular cross-section.
[0013] Preferably, the spraying assembly includes a first delivery pump, a delivery pipe, two spraying pipes, and multiple nozzles. The first delivery pump is fixedly installed on the partition plate near the hot melt tank. The inlet of the first delivery pump is connected to the hot melt tank. The outlet of the first delivery pump is connected to the delivery pipe with two outlets. Spraying pipes are fixedly installed at both outlets of the delivery pipe. The two spraying pipes are arranged parallel to each other, and multiple nozzles are fixedly installed on the side of the two spraying pipes that are close to each other.
[0014] Preferably, control valves are fixedly installed on the delivery pipe near both water outlets.
[0015] Preferably, the stirring assembly includes a motor and a stirring frame. The motor is fixedly installed on the top of the hot melt tank, and the output shaft of the motor extends into the hot melt tank and is fixedly installed on the stirring frame.
[0016] Preferably, multiple support blocks are fixedly installed on both the front and rear sides of the hollow plate, and the multiple support blocks are fixedly connected to the inner wall of the box.
[0017] Preferably, the hollow plate is made of a metal material with a thermal conductivity ranging from 100 W / (m·K) to 400 W / (m·K).
[0018] Preferably, a guide plate with the same inclined top surface is fixedly installed on the bottom of the two partitions on the side close to each other and is fixedly connected to the top of the liquid storage tank. A discharge pipe is fixedly installed on the front side of the tank, and the inlet position of the discharge pipe is adapted to the lowest point of the top side of the guide plate.
[0019] Preferably, observation windows are provided on both the front and rear sides of the housing, and the observation windows are located above the spray pipe.
[0020] The beneficial effects of this utility model are:
[0021] The continuous operation of the stirring components ensures that the rubber compound is heated evenly to reach an ideal molten state for subsequent compounding. Meanwhile, the auxiliary heating components ensure that the temperature of the hot melt tank is always appropriate, helping to maintain the rubber compound in good condition. The hollow plate, with its suitable thermal conductivity, can quickly and evenly transfer heat, using thermal radiation to preheat the material and dry it after spraying and compounding. The spraying components can control the operation of the spraying pipe connected to the conveying pipe through the control valve as needed, enabling precise spraying of the molten rubber compound onto the material from both the top and bottom.
[0022] In summary, this invention not only enables efficient melting and uniform spraying of rubber compounds, but also optimizes heat transfer and utilization through the design of auxiliary heating components and hollow plates, thereby improving the overall thermal efficiency and processing effect of the equipment. Furthermore, it is easy to operate and has high practicality and applicability, providing a new solution for the composite processing of rubber compounds with other materials. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 This is a three-dimensional structural diagram of a connecting device for completing the compounding of rubber with other materials proposed in this utility model.
[0025] Figure 2 for Figure 1 A schematic diagram of the cross-sectional structure;
[0026] Figure 3 This is a partial three-dimensional structural schematic diagram of the present invention;
[0027] Figure 4 for Figure 1 A schematic diagram of the structure of part A;
[0028] Figure 5 This is a schematic diagram of the spraying component proposed in this utility model.
[0029] In the diagram: 1. Box body; 11. Unwinding roller; 12. Rewinding roller; 13. Baffle plate; 2. Hot melt tank; 21. Motor; 22. Stirring rack; 3. Transfer pump one; 31. Transfer pipe; 32. Spraying pipe; 33. Control valve; 4. Hollow plate; 401. Connecting pipe; 41. Liquid storage tank; 42. Transfer pump two; 43. Return pipe; 44. Auxiliary heating pipe; 5. Heating module. Detailed Implementation
[0030] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0031] Reference Figure 1-5 A connecting device for completing the compounding of rubber with other materials includes a housing 1, a take-up roller 12, an unwind roller 11, a hot melt tank 2, a heating module 5, a liquid storage tank 41, and four hollow plates 4. The take-up roller 12 and the unwind roller 11 are respectively arranged on both sides of the housing 1. The hot melt tank 2 is fixedly installed on the top inner wall of the housing 1. A motor 21 is fixedly installed on the top of the hot melt tank 2. The output shaft of the motor 21 extends into the hot melt tank 2 and a stirring frame 22 is fixedly installed thereon, which can perform stirring operation on the fully compounded rubber in the hot melt tank 2, thereby ensuring uniform heating.
[0032] Four hollow plates 4 are fixedly installed inside the box 1 and arranged in parallel to each other. The same connecting pipe 401 is fixedly installed on the four hollow plates 4. Two partitions 13 arranged in parallel to each other are fixedly installed on the inner wall of the box 1. Slotted openings for material inlet and outlet are opened on both sides of the box 1 and on the two partitions 13.
[0033] A conveying pump 3 is fixedly installed on the partition 13 near the hot melt tank 2. The inlet of the conveying pump 3 is connected to the hot melt tank 2. The outlet of the conveying pump 3 is connected to a conveying pipe 31 with two outlets. Spraying pipes 32 are fixedly installed on both outlets of the conveying pipe 31. The two spraying pipes 32 are arranged parallel to each other, and multiple nozzles are fixedly installed on the side of the two spraying pipes 32 that are close to each other. The molten fully mixed rubber can be sprayed onto the material from the top and bottom sides. In order to be able to use either spraying pipe 32 for spraying as needed, so as to have good applicability, control valves 33 are fixedly installed on the conveying pipe 31 near the two outlets.
[0034] Two vertical pipes are fixedly installed on the hollow plate 4 near the hot melt tank 2. The same auxiliary heating pipe 44 is fixedly installed on the two vertical pipes. The auxiliary heating pipe 44 is spirally arranged and abuts against the outside of the hot melt tank 2. It can achieve the heat preservation and auxiliary heating effect of the hot melt tank 2 by guiding the hot oil. In order to ensure that the auxiliary heating pipe 44 can maintain a good and stable contact with the outer wall of the hot melt tank 2, thereby achieving efficient heat conduction, the cross-section of the auxiliary heating pipe 44 is rectangular.
[0035] The liquid storage tank 41 is fixedly installed on the bottom inner wall of the tank body 1 and a return pipe 43 is fixedly installed on it, which is connected to the two hollow plates 4 that are away from the hot melt tank 2. A second transfer pump 42 is fixedly installed on the liquid storage tank 41. The inlet of the second transfer pump 42 is connected to the liquid storage tank 41, and the outlet of the second transfer pump 42 is connected to the two hollow plates 4 below the hot melt tank 2. The heating module 5 is set on the liquid storage tank 41.
[0036] In this embodiment, in order to provide stable support for the hollow plate 4 and avoid excessive heat conduction from the hollow plate 4 to the box 1 and thus heat loss, multiple support blocks are fixedly installed on both the front and rear sides of the hollow plate 4, and the multiple support blocks are fixedly connected to the inner wall of the box 1.
[0037] In this embodiment, in order to transfer heat quickly and evenly, thereby improving the use of thermal radiation to transfer heat to the material to achieve preheating and drying operations, the hollow plate 4 is made of a metal material with a thermal conductivity range of 100W / (m·K)-400W / (m·K), such as aluminum, aluminum alloy, copper alloy, etc.
[0038] In this embodiment, in order to collect the mixed rubber that splashes and gathers during the spraying process and facilitate the discharge operation during cleaning, a guide plate with the same inclined top surface is fixedly installed on the bottom of the two partitions 13 that are close to each other and is fixedly connected to the top of the liquid storage tank 41. A discharge pipe is fixedly installed on the front side of the tank body 1, and the inlet position of the discharge pipe is adapted to the lowest point of the top side of the guide plate.
[0039] In this embodiment, in order to facilitate the operator's observation of the process of compounding and bonding the rubber with other materials, and to effectively reduce the possibility of splashing onto the observation window during the spraying process, observation windows are provided on both the front and rear sides of the housing 1, and the observation windows are located above the spraying pipe 32.
[0040] The circuits, electronic components, and module mechanisms involved all employ existing technologies, which can be fully implemented by those skilled in the art, and need no further explanation. The content protected by this application does not involve any improvement to the software, circuits, or methods.
[0041] Working principle: In operation, first, the power is turned on, and heating module 5 is activated to heat the hot oil in storage tank 41. Then, transfer pump 2 42 is activated, and the hot oil is transported by transfer pump 2 42 to the two hollow plates 4 below the hot melt tank 2, and flows through connecting pipe 401 to other hollow plates 4, preheating the materials passing through. Simultaneously, motor 21 is activated to drive stirring frame 22 to stir the compound in the hot melt tank 2, ensuring it is evenly heated to a molten state. Then, transfer pump 3 is activated, and the molten compound is transported by transfer pump 3 to two spray pipes 32, and sprayed through multiple nozzles onto the materials passing through. The material is sprayed and coated on both sides. During the spraying process, the spraying pipe 32 connected to the delivery pipe 31 can be controlled by the control valve 33 to adapt to different spraying requirements. At the same time, the auxiliary heating pipe 44 uses the diversion of hot oil to achieve the heat preservation and auxiliary heating effect of the hot melt tank 2, ensuring that the temperature inside the hot melt tank 2 is suitable. The mixed rubber that splashes and gathers during the spraying process is collected into the storage tank 41 under the action of the guide plate, which facilitates subsequent cleaning and discharge operations. The whole device is easy to operate and has high practicality and applicability, providing an efficient and reliable solution for the compounding of mixed rubber with other materials.
[0042] The foregoing has provided a detailed description of a connecting device for compounding rubber with other materials according to this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of these embodiments are merely for the purpose of helping to understand the method and core idea of this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.
Claims
1. A connecting device for compounding rubber with other materials, characterized in that, It includes a housing (1), a take-up roller (12), an unwind roller (11), a hot melt tank (2), a stirring assembly, four hollow plates (4), an auxiliary heating assembly, a spraying assembly, a liquid storage tank (41), and a heating module (5); The take-up roller (12) and unwind roller (11) are respectively arranged on both sides of the box body (1). The hot melt tank (2) is fixedly installed on the top inner wall of the box body (1). The stirring assembly is arranged inside the hot melt tank (2). Four hollow plates (4) are all fixedly installed inside the box body (1) and arranged in parallel with each other. The same connecting pipe (401) is fixedly installed on the four hollow plates (4). Two partitions (13) are fixedly installed on the inner wall of the box body (1) and arranged in parallel with each other. The two sides of the box body (1) and the two partitions (13) are provided with strip-shaped openings for material entry and exit. The spraying assembly is arranged between the two partitions (13) and connected to the hot melt tank (2). The auxiliary heating component is located on the outside of the hot melt tank (2) and connected to one of the hollow plates (4). The storage tank (41) is fixedly installed on the bottom inner wall of the box body (1) and is fixedly installed with a return pipe (43) that is connected to the two hollow plates (4) away from the hot melt tank (2). A second transfer pump (42) is fixedly installed on the storage tank (41). The inlet of the second transfer pump (42) is connected to the storage tank (41), and the outlet of the second transfer pump (42) is connected to the two hollow plates (4) below the hot melt tank (2). The heating module (5) is located on the storage tank (41).
2. The joining device for completing the compounding of rubber with other materials according to claim 1, characterized in that: The auxiliary heating assembly includes an auxiliary heating pipe (44) and two vertical pipes. Two vertical pipes are fixedly installed on the hollow plate (4) near the hot melt tank (2). The same auxiliary heating pipe (44) is fixedly installed on the two vertical pipes, and the auxiliary heating pipe (44) is arranged in a spiral shape and abuts against the outside of the hot melt tank (2).
3. The joining device for completing the compounding of rubber with other materials according to claim 2, characterized in that: The auxiliary heat pipe (44) has a rectangular cross-section.
4. The joining device for completing the compounding of rubber with other materials according to claim 1, characterized in that: The spraying assembly includes a first delivery pump (3), a delivery pipe (31), two spray pipes (32) and multiple nozzles. The first delivery pump (3) is fixedly installed on the partition (13) near the hot melt tank (2). The inlet of the first delivery pump (3) is connected to the hot melt tank (2). The outlet of the first delivery pump (3) is connected to the delivery pipe (31) with two outlets. Spray pipes (32) are fixedly installed on both outlets of the delivery pipe (31). The two spray pipes (32) are arranged parallel to each other, and multiple nozzles are fixedly installed on the side of the two spray pipes (32) that are close to each other.
5. The joining device for completing the compounding of rubber with other materials according to claim 4, characterized in that: Control valves (33) are fixedly installed on the delivery pipe (31) near the two water outlets.
6. The joining device for compounding rubber with other materials according to claim 1, characterized in that: The stirring assembly includes a motor (21) and a stirring rack (22). The motor (21) is fixedly installed on the top of the hot melt tank (2). The output shaft of the motor (21) extends into the hot melt tank (2) and is fixedly installed with the stirring rack (22).
7. The joining device for completing the compounding of rubber with other materials according to claim 1, characterized in that: Multiple support blocks are fixedly installed on both the front and rear sides of the hollow plate (4), and the multiple support blocks are fixedly connected to the inner wall of the box (1).
8. The joining device for completing the compounding of rubber with other materials according to claim 1, characterized in that: The hollow plate (4) is made of a metal material with a thermal conductivity ranging from 100W / (m·K) to 400W / (m·K).
9. The joining device for completing the compounding of rubber with other materials according to claim 1, characterized in that: Two partitions (13) are fixedly installed on the bottom of the side that are close to each other. The same top surface is set in an inclined shape and is fixedly connected to the top of the liquid storage tank (41). A discharge pipe is fixedly installed on the front side of the tank (1), and the inlet position of the discharge pipe is matched with the lowest point of the top side of the guide plate.
10. The joining device for completing the compounding of rubber with other materials according to claim 4, characterized in that: The box (1) is provided with observation windows on both the front and rear sides, and the observation windows are located above the spray pipe (32).