Tire vulcanization system and vulcanization device

Abstract

This invention provides a tire vulcanizing system and vulcanizing device. The tire vulcanizing system includes multiple vulcanizing machines arranged sequentially at intervals along a first direction; a machine base extending along the arrangement direction of the vulcanizing machines; and an extruder mounted on the machine base and movable along the first direction, moving between positions that interface with each vulcanizing machine. This invention solves the problems of high production investment, large footprint, low equipment utilization, and high cost in existing tire vulcanizing systems.

Description

Technical Field

[0001] This utility model relates to the field of tire production technology, and more specifically, to a tire vulcanization system and vulcanization device. Background Technology

[0002] Existing tire vulcanizing machines, after years of development, are all integrated vulcanizing machines. The tire blank is produced in the previous process, shaped, and then placed in a vulcanizing oven mold to produce the tire. This production model has advantages but also disadvantages. First, it requires a large investment in equipment and occupies a large area; second, it has low equipment utilization and high costs. Utility Model Content

[0003] The main objective of this invention is to provide a tire vulcanization system and vulcanization device to solve the problems of high production investment, large area occupation, low equipment utilization, and high cost in the existing tire vulcanization system.

[0004] To achieve the above objectives, according to one aspect of the present invention, a tire vulcanizing system is provided, comprising a plurality of vulcanizing machines arranged sequentially at intervals along a first direction; a base extending along the arrangement direction of the vulcanizing machines; and an extruder disposed on the base and movably disposed along the first direction to move between positions docked with each vulcanizing machine.

[0005] Furthermore, the extruder has an extrusion section with an extrusion outlet for docking with the vulcanizing machine. The extrusion section is movably disposed along a second direction, which is angled to the first direction, and is able to move closer to or further away from the vulcanizing machine so that the extrusion outlet docks with or separates from the vulcanizing machine.

[0006] Furthermore, the tire vulcanization system also includes a positioning and docking device, which is located between the vulcanizing machine and the extruder. When the extrusion outlet docks with the vulcanizing machine, the components of the positioning and docking device engage and lock the relative positions between the vulcanizing machine and the extruder.

[0007] Furthermore, the base has a guide rail extending in a first direction, the extruder has a slider that is slidably disposed on the guide rail to allow the extruder to slide in the first direction, and the extrusion section has a guide rod that extends in a second direction and passes through the slider to allow the extrusion section to move in the second direction.

[0008] Furthermore, the extruder has a docking drive that is driven to the extrusion section and drives the extrusion section to move in a second direction.

[0009] Furthermore, there are multiple guide rails and sliders, and the multiple guide rails are arranged at intervals along a transverse direction and perpendicular to the first direction, and each guide rail is provided with a slider.

[0010] Furthermore, the tire vulcanization system also includes a storage device, which is mounted on the machine base or connected to the extruder.

[0011] Furthermore, the tire vulcanization system also includes a switching drive unit, which is connected to the extruder drive and drives the extruder to move along a first direction.

[0012] Furthermore, the tire vulcanization system also includes a reinforcing seat, which is connected to the base and supported on the working surface to reinforce the base.

[0013] According to another aspect of the present invention, a vulcanization apparatus is provided, including the above-described tire vulcanization system.

[0014] By applying the technical solution of this utility model, the following technical effects are achieved:

[0015] By connecting one extruder to multiple vulcanizing machines, a single tire vulcanizing system can simultaneously produce multiple different types of tires, saving space in the vulcanizing equipment. The extruder moves along its base to correspond to different vulcanizing machines; while one vulcanizing machine is in operation, the extruder feeds the remaining machines, improving extruder efficiency and reducing equipment costs. Attached Figure Description

[0016] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. In the drawings:

[0017] Figure 1 A schematic diagram of the overall structure of the tire vulcanization system of this utility model is shown;

[0018] Figure 2 A schematic diagram of the extruder and reinforcing seat of the tire vulcanization system of this utility model is shown.

[0019] The above figures include the following reference numerals:

[0020] 10. Vulcanizing machine; 20. Extruder; 21. Extrusion section; 22. Slider; 30. Machine base; 31. Guide rail; 32. Reinforcing seat; 40. Positioning and docking device. Detailed Implementation

[0021] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0022] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0023] In this utility model, unless otherwise stated, directional terms such as "upper," "lower," "top," and "bottom" are generally used in relation to the direction shown in the accompanying drawings, or in relation to the vertical, perpendicular, or gravitational direction of the component itself; similarly, for ease of understanding and description, "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0024] To address the problems of high production investment, large footprint, low equipment utilization, and high cost in existing tire vulcanization systems, this application provides a tire vulcanization system and vulcanization apparatus.

[0025] See Figure 1 and Figure 2 The tire vulcanizing system includes multiple vulcanizing machines 10, a base 30, and an extruder 20. The multiple vulcanizing machines 10 are arranged sequentially at intervals along a first direction. The base 30 extends along the arrangement direction of the vulcanizing machines 10. The extruder 20 is mounted on the base 30 and is movable along the first direction to move between positions that dock with each vulcanizing machine 10.

[0026] By connecting one extruder 20 to multiple vulcanizing machines 10, a single tire vulcanizing system can simultaneously produce multiple different types of tires, saving space in the vulcanizing equipment. The movement of the extruder 20 on the base 30 corresponds to different vulcanizing machines 10. While one vulcanizing machine 10 is vulcanizing, the extruder 20 feeds the remaining vulcanizing machines 10, improving the efficiency of the extruder 20 and saving equipment costs.

[0027] In this application, the extruder 20 has an extrusion section 21, which has an extrusion outlet for docking with the vulcanizing machine 10. The extrusion section 21 is movably disposed along a second direction, which is angled to the first direction, and is able to approach or move away from the vulcanizing machine 10 so that the extrusion outlet docks with or separates from the vulcanizing machine 10.

[0028] Specifically, during the feeding process, the extrusion outlet of the extrusion section 21 is used to connect with the vulcanizing machine 10, adding the rubber compound from the extruder 20 into the vulcanizing machine 10. Since the extruder 20 moves along the first direction on the base 30, in order to minimize interference between the extruder 20 and the vulcanizing machine 10 during its movement on the base 30, the extruder 20 first moves along the second direction away from the vulcanizing machine 10 before moving on the base 30. When it reaches another vulcanizing machine 10 position, it then moves closer to the vulcanizing machine 10 along the second direction. By moving the extruder 20 along the second direction, interference between the extruder 20 and the vulcanizing machine 10 during its movement can be reduced, increasing the stability of the extruder 20's movement.

[0029] In this application, the tire vulcanizing system also includes a positioning docking device 40, which is disposed between the vulcanizing machine 10 and the extruder 20. When the extrusion outlet docks with the vulcanizing machine 10, the components of the positioning docking device 40 engage and cooperate to lock the relative position between the vulcanizing machine 10 and the extruder 20.

[0030] Specifically, the positioning and docking device 40 enables the extrusion outlet to stably dock with the vulcanizing machine 10, allowing the rubber compound to be stably added into the vulcanizing machine 10. Simultaneously, the docking device maintains the relative stability of the positions between the extruder 20 and the vulcanizing machine 10 during the rubber compound addition process, thus ensuring stability during the feeding process. Preferably, the positioning and docking device 40 consists of two cooperating locking blocks, which, through their mutual cooperation, achieve docking and locking between the extruder 20 and the vulcanizing machine 10.

[0031] In this application, the base 30 has a guide rail 31 extending in a first direction, the extruder 20 has a slider 22, the slider 22 is slidably disposed on the guide rail 31 so that the extruder 20 slides in the first direction, and the extrusion section 21 has a guide rod extending in a second direction and passing through the slider 22 so that the extrusion section 21 moves in the second direction.

[0032] Specifically, the cooperation between the guide rail 31 and the slider 22 facilitates the sliding of the extruder 20 on the base 30 and increases the stability of the extruder 20's sliding. By setting the guide rod, the extruder 20 can move in the second direction, thereby reducing interference between the extruder 20 and the vulcanizing machine 10 during the movement of the extruder 20.

[0033] In this application, the extruder 20 has a docking drive member, which is drivenly connected to the extrusion section 21 and drives the extrusion section 21 to move in a second direction. The docking drive member facilitates the movement of the extrusion section 21 in the second direction.

[0034] The tire vulcanization system also includes a switching drive unit, which is connected to the extruder 20 and drives the extruder 20 to move in a first direction. By providing the extrusion drive unit, it is convenient to move the extruder 20 in the first direction.

[0035] In this application, there are multiple guide rails 31 and sliders 22, and the multiple guide rails 31 are arranged at intervals along a transverse direction and perpendicular to the first direction, and each guide rail 31 is provided with a slider 22.

[0036] By setting multiple sliders 22 and multiple guide rails 31, the mutual cooperation between the multiple sliders 22 and multiple guide rails 31 can further increase the stability of the extruder 20 moving on the base 30.

[0037] In this application, the tire vulcanization system also includes a storage device, which is mounted on the base 30 or connected to the extruder 20.

[0038] Specifically, by setting up a material storage device, it is convenient to add 20 kinds of rubber materials to the extruder.

[0039] In this application, the tire vulcanizing system also includes a reinforcing seat 32, which is connected to the base 30 and supported on the working surface to reinforce the base 30.

[0040] Specifically, by setting up the reinforcing seat 32, the stability of the machine base 30 when placed on the ground can be increased, thereby increasing the stability of the extruder 20 and vulcanizing machine 10 during operation.

[0041] As can be seen from the above description, the embodiments of this utility model achieve the following technical effects:

[0042] 1. By connecting one extruder 20 to multiple vulcanizing machines 10, a single tire vulcanizing system can simultaneously produce multiple different types of tires, saving space in the vulcanizing equipment. The movement of the extruder 20 on the base 30 corresponds to different vulcanizing machines 10. While one vulcanizing machine 10 is vulcanizing, the extruder 20 feeds the remaining vulcanizing machines 10, improving the efficiency of the extruder 20 and saving equipment costs.

[0043] 2. During the feeding process, the extrusion outlet of the extrusion section 21 is used to connect with the vulcanizing machine 10, adding the rubber compound from the extruder 20 into the vulcanizing machine 10. Since the extruder 20 moves along the first direction on the base 30, in order to minimize interference between the extruder 20 and the vulcanizing machine 10 during its movement on the base 30, the extruder 20 first moves along the second direction away from the vulcanizing machine 10 before moving on the base 30. When it reaches another vulcanizing machine 10 position, it then moves closer to the vulcanizing machine 10 along the second direction. By moving the extruder 20 along the second direction, interference between the extruder 20 and the vulcanizing machine 10 during its movement can be reduced, increasing the stability of the extruder 20's movement.

[0044] 3. The docking device enables the extrusion outlet to be stably connected to the vulcanizing machine 10, allowing the rubber compound to be stably added into the vulcanizing machine 10. Simultaneously, the docking device maintains the relative stability of the positions between the extruder 20 and the vulcanizing machine 10 during the rubber compound addition process, thus ensuring stability during the feeding process.

[0045] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0046] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0047] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0048] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A tire vulcanization system, characterized in that, include: Multiple vulcanizing machines (10) are arranged sequentially at intervals along a first direction; A base (30) extends along the arrangement direction of the vulcanizing machine (10); An extruder (20) is disposed on the base (30) and is movably disposed along the first direction to move between positions that dock with each of the vulcanizing machines (10).

2. The tire vulcanization system according to claim 1, characterized in that, The extruder (20) has an extrusion section (21) with an extrusion outlet for docking with the vulcanizing machine (10). The extrusion section (21) is movably disposed along a second direction, which is angled to the first direction, and is able to approach or move away from the vulcanizing machine (10) so that the extrusion outlet docks with or separates from the vulcanizing machine (10).

3. The tire vulcanization system according to claim 2, characterized in that, The tire vulcanizing system also includes a positioning docking device (40), which is disposed between the vulcanizing machine (10) and the extruder (20). When the extrusion outlet docks with the vulcanizing machine (10), the components of the positioning docking device (40) are docked and fitted together to lock the relative position between the vulcanizing machine (10) and the extruder (20).

4. The tire vulcanization system according to claim 2, characterized in that, The base (30) has a guide rail (31) extending along the first direction, the extruder (20) has a slider (22) slidably disposed on the guide rail (31) so that the extruder (20) slides along the first direction, and the extrusion section (21) has a guide rod extending along the second direction and passing through the slider (22) so that the extrusion section (21) moves along the second direction.

5. The tire vulcanization system according to claim 4, characterized in that, The extruder (20) has a docking drive that is driven to the extrusion section (21) and drives the extrusion section (21) to move along the second direction.

6. The tire vulcanization system according to claim 4, characterized in that, There are multiple guide rails (31) and multiple sliders (22), and the multiple guide rails (31) are arranged at intervals in a direction that is transverse and perpendicular to the first direction. Each guide rail (31) is provided with a slider (22).

7. The tire vulcanization system according to claim 1, characterized in that, The tire vulcanization system also includes a storage device, which is disposed on the machine base (30) or connected to the extruder (20).

8. The tire vulcanization system according to claim 1, characterized in that, The tire vulcanization system also includes a switching drive unit, which is connected to the extruder (20) and drives the extruder (20) to move along the first direction.

9. The tire vulcanization system according to any one of claims 1-8, characterized in that, The tire vulcanizing system also includes a reinforcing seat (32), which is connected to the base (30) and supported on the working surface to reinforce the base (30).

10. A vulcanizing apparatus, characterized in that, The tire vulcanization system includes any one of claims 1-9.

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