Automatic sponge pasting machine for activated carbon block

Abstract

The utility model belongs to activated carbon block paste sponge machine technical field, especially an activated carbon block automatic paste sponge machine, in the prior art, sponge paste needs manual, time -consuming and labor -consuming, production efficiency is low, and cannot transport activated carbon block to the problem of thereby influencing use effect, present and propose the following scheme, it includes activated carbon block and work box, and the mounting bracket and four universal wheels of four universal wheels of work box top and bottom are arranged respectively, controller, fixed mounting is in work box top, two fixed frames, fixed mounting is in work box top respectively, two fixed frames are located controller rear part, and the pivot is rotatably installed between two fixed frames, drive motor no.

Description

Technical Field

[0001] This application relates to the field of activated carbon block sponge applicator technology, and in particular to an automatic activated carbon block sponge applicator. Background Technology

[0002] During the production, processing, and assembly of activated carbon blocks, there are situations where the activated carbon blocks cannot be installed into the frame due to size errors. Therefore, it is necessary to attach sponges to the surface of the activated carbon blocks to provide a certain cushioning and protection. For example, in some air filtration equipment, in order to reduce the risk of the activated carbon blocks being crushed due to being too tight or falling off due to being too loose, it is necessary to attach sponge strips to their surface to achieve the appropriate tightness and provide a cushioning effect, thereby reducing the loss of activated carbon blocks, improving production efficiency, and reducing waste.

[0003] In existing technologies, sponge patching requires manual labor, which is time-consuming, labor-intensive, and has low production efficiency. Furthermore, it is impossible to transport activated carbon blocks, thus affecting the effectiveness of the product. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies, such as the need for manual sponge application, which is time-consuming, labor-intensive, and has low production efficiency, and the inability to transport activated carbon blocks, thus affecting the effectiveness of use. The proposed automatic activated carbon block sponge application machine aims to improve production efficiency, reduce labor, and reduce waste.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] Automatic activated carbon block sponge applicator, including:

[0007] Activated carbon blocks and working box;

[0008] Mounting brackets are located on the top of the work box, and four casters are located on the bottom.

[0009] The controller is fixedly installed on the top of the work box;

[0010] Two mounting brackets are fixedly installed on the top of the work box, and the two mounting brackets are located at the rear of the controller. A rotating shaft is rotatably installed between the two mounting brackets.

[0011] A drive motor is located on the front side of the fixed frame, and the front side of the rotating shaft is fixedly connected to the output shaft of the drive motor.

[0012] Two sprockets are fixedly mounted on the outer surface of the shaft.

[0013] Two chains are engaged with two sprockets, and each of the two sprockets is engaged with two sprockets.

[0014] The rotating rod is fixedly installed on two sprockets, and the outer surface of the rotating rod is rotatably connected to the two fixed frames.

[0015] Two limit blocks are fixedly installed on the top of the two fixed frames, respectively;

[0016] Hydraulic cylinder one is located on the top of the mounting bracket;

[0017] The slider is fixedly installed on the output shaft of the hydraulic cylinder.

[0018] The support base is rotatably mounted on the upper end of the slider;

[0019] The contact block is fixedly installed at the bottom of the support base;

[0020] Hydraulic cylinder three is located inside the work box and at the bottom of the mounting bracket;

[0021] Drive motor four is located on the output shaft of hydraulic cylinder three;

[0022] The rotating plate is fixedly installed on the four output shafts of the drive motor;

[0023] The adhesive box is slidably mounted on the top of the work box.

[0024] Hydraulic cylinder four is mounted on the work box. A movable platform that is slidably mounted on the work box is fixedly connected to the output shaft of hydraulic cylinder four. Hydraulic cylinder four is located at the rear of two sprockets. Hydraulic cylinder six is ​​mounted on the top of the movable platform. The output shaft of hydraulic cylinder six is ​​fixedly connected to the right side of the pasting box. The pasting box is slidably mounted on the movable platform.

[0025] The fifth drive motor is located on the top of the pasting box. The output shaft of the fifth drive motor is fixedly mounted with a roller shaft, which is rotatably connected to the pasting box. A connecting rod is slidably mounted inside the pasting box. A spring is sleeved on the outside of the connecting rod. The two ends of the spring are fixedly connected to the inner wall of the pasting box and the connecting rod, respectively. A sponge block is rotatably mounted on one end of the connecting rod.

[0026] A dust collection mechanism, located in front of the slider, is used to collect dust from the surface of the activated carbon block.

[0027] The swing mechanism is located on the front side of the slider;

[0028] The cleaning mechanism is located inside the vacuuming mechanism.

[0029] Preferably, the vacuuming mechanism includes a vacuum box fixedly installed on the front side of the slider, a vacuum pipe fixedly installed on the rear side of the vacuum box, a flexible hose fixedly installed at the bottom end of the vacuum pipe, a nozzle fixedly installed at the bottom end of the flexible hose, and a filter screen fixedly installed inside the vacuum box.

[0030] Preferably, the dust collection box is equipped with a drive motor three, the output shaft of the drive motor three is fixedly mounted with a rotating rod, and the outer surface of the rotating rod is fixedly mounted with fan blades.

[0031] Preferably, the swing mechanism includes a first bevel gear fixedly mounted on the outer surface of the rotating rod, the first bevel gear meshing with a second bevel gear, a rotating shaft fixedly mounted on the second bevel gear, and the outer surface of the rotating shaft being rotatably connected to the interior of the dust collection box.

[0032] Preferably, a sprocket three is fixedly mounted on the outer surface of the rotating shaft, the sprocket three meshes with a chain two, and the chain two meshes with a sprocket four.

[0033] Preferably, a rotating column is fixedly installed on the sprocket four, a support plate is rotatably installed on the outer surface of the rotating column, and the top of the support plate is fixedly connected to the bottom side of the dust collection box. A cam is fixedly installed on the outer surface of the rotating column.

[0034] Preferably, the outer surface of the cam is provided with a cam groove, and a reciprocating rod is slidably mounted on the cam groove, the reciprocating rod being fixedly connected to the nozzle.

[0035] Preferably, the cleaning mechanism includes a second hydraulic cylinder disposed on the top of the dust collection box, and a cleaning brush is fixedly installed on the output shaft of the second hydraulic cylinder.

[0036] The beneficial effects of the automatic activated carbon block sponge applicator described in this invention are as follows:

[0037] Because the equipment is equipped with a mounting frame, drive motor 1, rotating shaft, sprocket 1, chain 1, sprocket 2, limit block, activated carbon block, hydraulic cylinder 1, slider, drive motor 2, and contact block, the operator places the activated carbon blocks one by one into the conveyor line at the equipment inlet in the required direction. The blocks then flow through the conveyor line to the designated automatic sponge application position. After the sponge is applied, the blocks automatically flow out through the conveyor line to the next process. This system aims to improve production efficiency, reduce labor, and minimize waste.

[0038] Because it is equipped with a dust collection mechanism and a swing mechanism, it can blow away and clean the dust remaining on the surface of the activated carbon block to improve the cleanliness of the workpiece surface. The reciprocating rod will drive the nozzle to swing back and forth at the same time. The air enters the dust collection pipe and hose after being filtered by the filter screen and then enters the nozzle, and finally sprays out from the nozzle. Combined with the blowing of the fan blades, it further enhances the cleaning effect and can remove impurities and residues from the surface.

[0039] Because of the cleaning mechanism, dust and impurities on the filter screen can be removed in a timely manner, ensuring the filtration effect of the filter screen, extending the service life of the filter screen, and reducing the frequency of filter screen replacement.

[0040] This invention enables automatic transport of activated carbon blocks and automatic adhesion of sponge to the surface of the activated carbon blocks, thus improving the performance. Attached Figure Description

[0041] Figure 1 This is a schematic diagram of the structure of the automatic activated carbon block sponge applicator proposed in this utility model;

[0042] Figure 2 The automatic activated carbon block sponge applicator proposed in this utility model Figure 1 Enlarged structural diagram of section A;

[0043] Figure 3 This is a schematic diagram of the slider of the automatic activated carbon block sponge applicator proposed in this utility model;

[0044] Figure 4 This is a schematic diagram of the internal structure of the dust collection box of the automatic activated carbon block sponge applicator proposed in this utility model.

[0045] Figure 5 The automatic activated carbon block sponge applicator proposed in this utility model Figure 4 Enlarged structural diagram of section B;

[0046] Figure 6 The automatic activated carbon block sponge applicator proposed in this utility model Figure 4 An enlarged structural diagram of section C.

[0047] Reference numerals in the attached diagram: 1. Working box; 2. Controller; 3. Mounting bracket; 4. Drive motor one; 5. Rotating shaft; 6. Sprocket one; 7. Chain one; 8. Sprocket two; 9. Limit block; 10. Activated carbon block; 11. Hydraulic cylinder one; 12. Slider; 13. Support base; 14. Contact block; 15. Dust collection box; 16. Dust collection pipe; 17. Nozzle; 18. Drive motor three; 19. Rotating rod; 20. Fan blade; 21. First bevel gear; 22. Second bevel gear; 23. Rotating shaft; 24. Sprocket three; 25. Chain two; 26. Sprocket four; 27. Rotating column; 28. Cam; 29. ​​Reciprocating rod; 30. Hydraulic cylinder two; 31. Cleaning brush; 32. Universal wheel; 33. Fixing bracket. Detailed Implementation

[0048] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0049] Example 1

[0050] Reference Figures 1-6 Automatic activated carbon block sponge applicator, including:

[0051] Activated carbon block 10 and working box 1;

[0052] Mounting bracket 3 is respectively installed on the top of the work box 1 and four casters 32 are respectively installed on the bottom;

[0053] Controller 2 is fixedly installed on the top of work box 1;

[0054] Two fixed brackets 33 are fixedly installed on the top of the work box 1, and the two fixed brackets 33 are located at the rear of the controller 2. A rotating shaft 5 is rotatably installed between the two fixed brackets 33.

[0055] Drive motor 4 is located on the front side of the fixed frame 33, and the front side of the rotating shaft 5 is fixedly connected to the output shaft of drive motor 4.

[0056] Two sprockets, 6, are fixedly mounted on the outer surface of the rotating shaft 5;

[0057] Two chains 7 are respectively engaged with two sprockets 6, and each of the two sprockets 6 is engaged with two sprockets 8;

[0058] The rotating rod is fixedly installed on two sprockets 8, and the outer surface of the rotating rod is rotatably connected to the two fixed brackets 33.

[0059] Two limiting blocks 9 are fixedly installed on the top of two fixing frames 33 respectively;

[0060] Hydraulic cylinder 11 is mounted on the top of mounting bracket 3;

[0061] Slider 12 is fixedly installed on the output shaft of hydraulic cylinder 11;

[0062] Support base 13 is rotatably mounted on slider 12;

[0063] Contact block 14 is fixedly installed at the bottom of support base 13;

[0064] Hydraulic cylinder three is located inside the work box 1, and is situated at the bottom of the mounting bracket 3.

[0065] Drive motor four is located on the output shaft of hydraulic cylinder three;

[0066] The rotating plate is fixedly installed on the four output shafts of the drive motor;

[0067] The adhesive box is slidably mounted on the top of work box 1;

[0068] Hydraulic cylinder four is set on the work box 1. A movable platform that is slidably installed on the work box 1 is fixedly connected to the output shaft of hydraulic cylinder four. Hydraulic cylinder four is located at the rear of two sprockets 6. Hydraulic cylinder six is ​​set on the top of the movable platform. The output shaft of hydraulic cylinder six is ​​fixedly connected to the right side of the pasting box. The pasting box is slidably set on the movable platform.

[0069] The fifth drive motor is located on the top of the pasting box. The output shaft of the fifth drive motor is fixedly mounted with a roller shaft, which is rotatably connected to the pasting box. A connecting rod is slidably mounted inside the pasting box. A spring is sleeved on the outside of the connecting rod. The two ends of the spring are fixedly connected to the inner wall of the pasting box and the connecting rod, respectively. A sponge block is rotatably mounted on one end of the connecting rod.

[0070] A dust collection mechanism is located on the front side of the slider 12 and is used to collect dust from the surface of the activated carbon block 10.

[0071] A swing mechanism is located on the front side of slider 12;

[0072] The cleaning mechanism is located inside the vacuuming mechanism.

[0073] In this embodiment, the vacuuming mechanism includes a vacuum box 15 fixedly installed on the front side of the slider 12, a vacuum pipe 16 fixedly installed on the rear side of the vacuum box 15, a hose fixedly installed at the bottom end of the vacuum pipe 16, a nozzle 17 fixedly installed at the bottom end of the hose, and a filter screen fixedly installed inside the vacuum box 15.

[0074] In this embodiment, a drive motor 18 is installed inside the dust collection box 15, and a rotating rod 19 is fixedly installed on the output shaft of the drive motor 18. A fan blade 20 is fixedly installed on the outer surface of the rotating rod 19.

[0075] In this embodiment, the swing mechanism includes a first bevel gear 21 fixedly mounted on the outer surface of the rotating rod 19, a second bevel gear 22 meshing with the first bevel gear 21, a rotating shaft 23 fixedly mounted on the second bevel gear 22, and the outer surface of the rotating shaft 23 being rotatably connected to the interior of the dust collection box 15.

[0076] In this embodiment, a sprocket 24 is fixedly mounted on the outer surface of the rotating shaft 23. The sprocket 24 meshes with a chain 25, and the chain 25 meshes with a sprocket 26.

[0077] In this embodiment, a rotating column 27 is fixedly installed on the sprocket 4 26, a support plate is rotatably installed on the outer surface of the rotating column 27, and the top of the support plate is fixedly connected to the bottom side of the dust collection box 15. A cam 28 is fixedly installed on the outer surface of the rotating column 27.

[0078] In this embodiment, the outer surface of the cam 28 is provided with a cam groove, and a reciprocating rod 29 is slidably installed in the cam groove. The reciprocating rod 29 is fixedly connected to the nozzle 17.

[0079] In this embodiment, the cleaning mechanism includes a second hydraulic cylinder 30 disposed on the top of the dust collection box 15, and a cleaning brush 31 is fixedly installed on the output shaft of the second hydraulic cylinder 30.

[0080] In this invention, activated carbon blocks 10 are placed one by one onto the conveyor line (chain 7). The drive motor 4 is started, its output shaft drives the rotating shaft 5 to rotate. The rotating shaft 5 simultaneously drives two sprockets 6 to rotate, which in turn drives two sprockets 8 via chains 7, thus driving the conveyor line to transport the activated carbon blocks 10 to the designated automatic sponge-applying position. The automatic sponge-applying operation is completed at the designated position. When the activated carbon blocks 10 reach the designated position, the hydraulic cylinder 11 is started, its output shaft pushes the slider 12 downwards. The slider 12 simultaneously moves the contact block 14 downwards. Simultaneously, the hydraulic cylinder 3 is started, its output shaft pushes the drive motor 4 upwards, causing the rotating plate to move upwards, so that the rotating plate and the contact block 14 clamp the activated carbon. Move activated carbon block 10 to a suitable height, then start drive motor four. Its output shaft drives the rotating plate to rotate, causing activated carbon block 10 to rotate, and also causing contact block 14 to start rotating. When automatic bonding to the surface of activated carbon block 10 is required, start hydraulic cylinder four. Its output shaft pushes the bonding box closer to activated carbon block 10. Start drive motor five. Its output shaft drives the roller to rotate, exposing a small part of the sponge sticker. The sponge sticker contacts the surface of activated carbon block 10. As the roller rotates, the sponge sticker is bonded to the surface of activated carbon block 10. Then start hydraulic cylinder six. Its output shaft pushes the bonding box to move, causing the sponge block to squeeze the sponge sticker to prevent it from falling off during bonding. The rotation of activated carbon block 10 realizes automatic bonding of sponge to activated carbon block 10. After bonding is completed... Hydraulic cylinder five is activated, its output shaft pushes the cutting blade forward to cut the applied sponge. The activated carbon block 10, after sponge application, automatically flows out to the next process via the conveyor line. The sponge application machine for activated carbon blocks has a joint size within 2 mm. When it is necessary to vacuum the surface of the activated carbon block 10, drive motor three 18 is activated, its output shaft drives the rotating rod 19 to rotate, which in turn drives the fan blade 20 to rotate. The fan blade 20 generates airflow to blow away any remaining dust on the surface of the activated carbon block 10, improving the cleanliness of the workpiece surface. At the same time, the rotating rod 19 drives the first bevel gear 21 to rotate, which in turn drives the second bevel gear 22 to rotate, which in turn drives the rotating shaft 23 to rotate, which in turn drives the sprocket. The rotation of cylinder 24 drives chain 25, which in turn drives sprocket 26 to rotate. Sprocket 26 drives rotating column 27, which in turn drives cam 28. Cam 28 drives reciprocating rod 29 to oscillate back and forth. Reciprocating rod 29 simultaneously drives nozzle 17 to oscillate back and forth. Air, after being filtered by the filter screen, enters the suction pipe 16 and hose, then enters nozzle 17 and is finally sprayed out from nozzle 17. Combined with the blowing action of fan blade 20, the cleaning effect is further enhanced, removing surface impurities and residues and ensuring that the workpiece surface reaches a high cleanliness standard to meet the quality requirements of subsequent processing or use. When it is necessary to clean the surface of the filter screen, hydraulic cylinder 20 is activated, and its output shaft drives cleaning brush 31 to move downward, which can promptly remove dust and impurities from the filter screen.Ensuring the filtration effectiveness of the filter, extending its lifespan, and reducing the frequency of filter replacement are primarily aimed at improving production efficiency, reducing labor costs, and minimizing waste.

[0081] Example 2

[0082] The difference between this embodiment and Embodiment 1 is that a collection box is slidably installed inside the dust collection box 15, and a handle is fixedly installed on the right side of the collection box, which can empty the dust inside the collection box.

[0083] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic activated carbon block sponge applicator, characterized in that: include: Activated carbon block (10) and working box (1); Mounting bracket (3) is set on the top of the work box (1) and four casters (32) are set on the bottom; The controller (2) is fixedly installed on the top of the work box (1); Two fixed brackets (33) are fixedly installed on the top of the work box (1), and the two fixed brackets (33) are located at the rear of the controller (2). A rotating shaft (5) is rotatably installed between the two fixed brackets (33). Drive motor 1 (4) is located on the front side of the fixed frame (33), and the front side of the rotating shaft (5) is fixedly connected to the output shaft of drive motor 1 (4); Two sprockets (6) are fixedly installed on the outer surface of the shaft (5); Two chains (7) are respectively engaged with two sprockets (6), and each of the two sprockets (6) is engaged with two sprockets (8). The rotating rod is fixedly installed on two sprockets (8), and the outer surface of the rotating rod is rotatably connected to two fixed brackets (33); Two limiting blocks (9) are fixedly installed on the top of two fixing frames (33); Hydraulic cylinder 1 (11) is mounted on top of mounting bracket (3); The slider (12) is fixedly installed on the output shaft of the hydraulic cylinder (11); The support base (13) is rotatably mounted on the slider (12); Contact block (14) is fixedly installed at the bottom of support base (13); Hydraulic cylinder three is located inside the work box (1) and at the bottom of the mounting bracket (3); Drive motor four is located on the output shaft of hydraulic cylinder three; The rotating plate is fixedly installed on the four output shafts of the drive motor; The pasting box is slidably mounted on the top of the work box (1); Hydraulic cylinder four is set on the work box (1). A mobile platform that is slidably installed on the work box (1) is fixedly connected to the output shaft of hydraulic cylinder four. Hydraulic cylinder four is located at the rear of two sprockets (6). Hydraulic cylinder six is ​​set on the top of the mobile platform. The output shaft of hydraulic cylinder six is ​​fixedly connected to the right side of the pasting box. The pasting box is slidably set on the mobile platform. The fifth drive motor is located on the top of the pasting box. The output shaft of the fifth drive motor is fixedly mounted with a roller shaft, which is rotatably connected to the pasting box. A connecting rod is slidably mounted inside the pasting box. A spring is sleeved on the outside of the connecting rod. The two ends of the spring are fixedly connected to the inner wall of the pasting box and the connecting rod, respectively. A sponge block is rotatably mounted on one end of the connecting rod. A dust collection mechanism is located on the front side of the slider (12) and is used to collect dust from the surface of the activated carbon block (10). A swing mechanism is located on the front side of the slider (12); The cleaning mechanism is located inside the vacuuming mechanism.

2. The automatic activated carbon block sponge applicator according to claim 1, characterized in that: The vacuuming mechanism includes a vacuum box (15) fixedly installed on the front side of the slider (12), a vacuum pipe (16) fixedly installed on the rear side of the vacuum box (15), a hose fixedly installed at the bottom end of the vacuum pipe (16), a nozzle (17) fixedly installed at the bottom end of the hose, and a filter screen fixedly installed inside the vacuum box (15).

3. The automatic activated carbon block sponge applicator according to claim 2, characterized in that: The dust collection box (15) is equipped with a drive motor three (18), and a rotating rod (19) is fixedly installed on the output shaft of the drive motor three (18). A fan blade (20) is fixedly installed on the outer surface of the rotating rod (19).

4. The automatic activated carbon block sponge applicator according to claim 3, characterized in that: The swing mechanism includes a first bevel gear (21) fixedly mounted on the outer surface of the rotating rod (19), the first bevel gear (21) meshing with a second bevel gear (22), a rotating shaft (23) fixedly mounted on the second bevel gear (22), and the outer surface of the rotating shaft (23) being rotatably connected to the interior of the dust collection box (15).

5. The automatic activated carbon block sponge applicator according to claim 4, characterized in that: A sprocket three (24) is fixedly installed on the outer surface of the rotating shaft (23). The sprocket three (24) is engaged with a chain two (25), and the chain two (25) is engaged with a sprocket four (26).

6. The automatic activated carbon block sponge applicator according to claim 5, characterized in that: A rotating column (27) is fixedly installed on the sprocket four (26). A support plate is rotatably installed on the outer surface of the rotating column (27), and the top of the support plate is fixedly connected to the bottom side of the dust collection box (15). A cam (28) is fixedly installed on the outer surface of the rotating column (27).

7. The automatic activated carbon block sponge applicator according to claim 6, characterized in that: The outer surface of the cam (28) is provided with a cam groove, and a reciprocating rod (29) is slidably installed in the cam groove. The reciprocating rod (29) is fixedly connected to the nozzle (17).

8. The automatic activated carbon block sponge applicator according to claim 2, characterized in that: The cleaning mechanism includes a second hydraulic cylinder (30) located on the top of the dust collection box (15), and a cleaning brush (31) is fixedly installed on the output shaft of the second hydraulic cylinder (30).

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