Motor shaft processing apparatus
By using a clamping device with a gear and rack transmission structure, combined with a silicone scraper and a rubber cylinder, the motor shaft surface is automatically rotated and cleaned of grease, solving the problem of secondary contamination of the motor shaft and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI YISUN AUTO MOTOR CO LTD
- Filing Date
- 2025-08-07
- Publication Date
- 2026-06-02
AI Technical Summary
After the motor shaft is oiled, the residual grease on its surface can easily adhere to the gripping parts of the robot arm, causing secondary pollution and surface scratches, which affects the product's appearance and precision.
The clamping component adopts a gear and rack transmission structure. The surface of the clamping component is cleaned by a scraper. The combination of silicone scraper and rubber cylinder achieves automatic rotation cleaning and avoids grease contamination.
It effectively removes residual grease and contaminants, avoids secondary pollution, improves automation, ensures product quality, reduces maintenance time, and enables continuous production.
Smart Images
Figure CN224312732U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of motor shaft manufacturing technology, specifically relating to motor shaft processing equipment, and more particularly to processing equipment for motor shafts. Background Technology
[0002] During the production and processing of motor shafts, in order to ensure the rust prevention and lubrication performance of the product surface, it is usually necessary to apply oil to the surface of the shaft after processing. Then, the oiled motor shaft is placed into the box by a conveying device and a robotic arm to complete the integrated packaging.
[0003] However, the grease remaining on the shaft surface after oiling can easily adhere to the gripping area of the robot arm. During subsequent gripping processes, the contaminated robot arm may transfer impurities to the surface of the motor shaft, causing secondary pollution. In some cases, the friction of particulate matter may even cause scratches on the shaft surface, affecting the product's appearance and precision.
[0004] Therefore, how to avoid secondary contamination of the motor shaft is a technical problem that urgently needs to be solved in this field.
[0005] It should be noted that the information disclosed in this background section is only for understanding the background technology of the present application concept, and therefore, the above description is not considered to constitute prior art information. Utility Model Content
[0006] This disclosure provides at least one processing device for motor shafts to solve the technical problem of secondary contamination of motor shafts.
[0007] In a first aspect, embodiments of this disclosure provide a processing device for motor shafts, comprising: a conveying device having a three-dimensional sliding pair on one side; a clamping assembly mounted on the three-dimensional sliding pair for gripping a motor shaft; the clamping assembly includes a rectangular frame, with a bidirectional cylinder fixed at the center of the rectangular frame; a pair of sliders slidably disposed on the rectangular frame, the two sliders being movable toward or away from each other under the drive of the bidirectional cylinder, a clamping member rotatably connected to the sliders, and a scraper abutting against the clamping member on the sliders; a rack is disposed on the inner edge of one side of the rectangular frame, and a gear adapted to the rack is disposed on the top of the clamping member; when the bidirectional cylinder drives the sliders to move, the gear rolls along the rack, causing the clamping member to rotate, thereby cleaning the surface of the clamping member by the scraper.
[0008] In one alternative embodiment, the scraper is made of silicone, has a triangular cross-section, and its pointed corners abut against the surface of the clamping member.
[0009] In one alternative embodiment, the clamping member includes a rotating shaft and a rubber cylinder. The rubber cylinder wraps around the surface of the rotating shaft, and the portion of the rubber cylinder facing the direction of the bidirectional cylinder extends to the outside of the slider to clamp the motor shaft, while the remaining portion faces the scraper and abuts against the sharp corner. The top of the rotating shaft extends above the slider and is fixedly connected to the gear.
[0010] In one alternative embodiment, the surface of the rubber cylinder is provided with annular protrusions.
[0011] In one optional implementation, the three-dimensional gliding pair is an XYZ three-axis linear module or a robotic arm structure to achieve precise gripping and placement of the motor shaft.
[0012] Secondly, this disclosure also provides a processing device for motor shafts, including: a clamping assembly for gripping motor shafts; the clamping assembly includes a rectangular frame, and a bidirectional cylinder is fixed at the center of the rectangular frame; a pair of sliders are slidably disposed on the rectangular frame, and the two sliders can move towards each other or away from each other under the drive of the bidirectional cylinder; a clamping member is rotatably connected to the sliders; a scraper is disposed on the sliders that abuts against the clamping member; the scraper is made of silicone material, has a triangular cross-section, and its pointed corner abuts against the surface of the clamping member; a rack is disposed on one inner side of the rectangular frame, and a gear adapted to the rack is disposed on the top of the clamping member; when the bidirectional cylinder drives the sliders to move, the gear rolls along the rack, causing the clamping member to rotate, so as to clean the surface of the clamping member by the scraper.
[0013] In one alternative embodiment, the clamping member includes a rotating shaft and a rubber cylinder, the rubber cylinder wrapping around the surface of the rotating shaft, with a portion of the rubber cylinder facing the direction of the bidirectional cylinder extending outside the slider to clamp the motor shaft, and the remaining portion facing the scraper and abutting against the sharp corner.
[0014] In one alternative embodiment, the surface of the rubber cylinder is provided with annular protrusions.
[0015] In one optional embodiment, the gripping assembly is fixed to a three-dimensional sliding joint, and a conveying device is provided below the three-dimensional sliding joint; wherein, the gripping assembly is adapted to pick up the motor shaft on the conveying device via the three-dimensional sliding joint.
[0016] In one optional implementation, the three-dimensional gliding pair is an XYZ three-axis linear module or a robotic arm structure to achieve precise gripping and placement of the motor shaft.
[0017] The beneficial effect of this utility model is that it provides a machining equipment for motor shafts;
[0018] Through the gear and rack transmission structure, the clamping part rotates automatically during the movement, so that the scraper continuously wipes its surface, effectively removing residual grease and contaminants and avoiding secondary contamination of the motor shaft.
[0019] No manual intervention or downtime for cleaning is required, reducing maintenance time, enabling continuous production, and improving the level of automation;
[0020] The scraper is made of flexible and wear-resistant material, which can effectively clean without scratching the gripper or motor shaft surface, ensuring product yield. While ensuring the processing quality of the motor shaft, it effectively solves the problems of unstable gripping and secondary pollution caused by grease contamination in traditional robotic arms.
[0021] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description and the accompanying drawings.
[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0023] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0024] Figure 1 A perspective view of a machining equipment for motor shafts provided in an embodiment of this disclosure;
[0025] Figure 2 A perspective view of the gripping component provided in an embodiment of this disclosure;
[0026] Figure 3 A cross-sectional view of the slider provided in an embodiment of this disclosure;
[0027] Figure 4 This is a schematic cross-sectional view of the scraper provided in an embodiment of this disclosure.
[0028] In the picture:
[0029] 1. Conveying device;
[0030] 2. Three-dimensional sliding joint;
[0031] 3. Clamping assembly; 31. Rectangular frame; 32. Two-way cylinder; 33. Slider; 34. Clamping component; 341. Rotating shaft; 342. Rubber cylinder; 35. Scraper; 351. Sharp corner; 36. Rack; 37. Gear;
[0032] 4. Motor shaft. Detailed Implementation
[0033] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0034] In this document, when it is mentioned that a first component is located on a second component, this can mean that the first component can be directly formed on the second component, or that a third component can be inserted between the first and second components. Furthermore, in the accompanying drawings, the thickness of the components may be exaggerated or reduced for the purpose of effectively describing the technical content.
[0035] In this document, exemplary embodiments of the present disclosure will be described in more detail with reference to the accompanying drawings. As used herein, expressions such as “at least one of…” modify the entire list of elements when following a list of elements, rather than individual elements in the list. For example, the expression “at least one of a, b, and c” should be understood to include only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b, and c.
[0036] The terminology used herein is for the purpose of describing specific exemplary configurations only and is not intended to be limiting. As used herein, the singular articles “a,” “an,” and “the” may also be intended to include plural forms unless otherwise clearly stated herein. The terms “comprising,” “including,” and “having” are inclusive and thus specify the presence of features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein should not be construed as requiring them to be performed in the specific order discussed or shown, unless specifically identified as such. Additional or alternative steps may be employed.
[0037] As used herein, the phrases “in one embodiment,” “according to one embodiment,” “in some embodiments,” etc., generally refer to the fact that a particular feature, structure, or characteristic following the phrase can be included in at least one embodiment of this disclosure. Therefore, a particular feature, structure, or characteristic can be included in more than one embodiment of this disclosure, such that these phrases do not necessarily refer to the same embodiment. As used herein, the terms “example,” “exemplary,” etc., are used to “serve as an example, instance, or illustration.” Any implementation, aspect, or design described herein as “example” or “exemplary” is not necessarily to be construed as preferred or superior to other implementations, aspects, or designs. Rather, the use of the terms “example,” “exemplary,” etc., is intended to present concepts in a specific manner.
[0038] Research has revealed the following drawbacks of existing technologies: During the production and processing of motor shafts, in order to ensure the rust prevention and lubrication performance of the product surface, it is usually necessary to apply oil to the surface of the shaft after processing; subsequently, the oiled motor shaft is placed into a box by a conveyor and a robotic arm to complete the integrated packaging.
[0039] However, the grease remaining on the shaft surface after oiling can easily adhere to the gripping area of the robot arm. During subsequent gripping processes, the contaminated robot arm may transfer impurities to the surface of the motor shaft, causing secondary pollution. In some cases, the friction of particulate matter may even cause scratches on the shaft surface, affecting the product's appearance and precision.
[0040] Therefore, how to avoid secondary contamination of the motor shaft is a technical problem that urgently needs to be solved in this field.
[0041] The shortcomings of the above solutions are the result of the utility model inventor's practice and careful research. Therefore, the discovery process of the above problems and the solutions proposed in this disclosure should be considered as contributions made by the utility model inventor to this disclosure.
[0042] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0043] The following detailed description, with reference to the accompanying drawings, describes some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0044] like Figures 1 to 4As shown, some embodiments provide a processing equipment for motor shafts, including: a conveying device 1, on one side of which a three-dimensional sliding pair 2 is provided; the conveying device 1 is used to convey the motor shaft 4 to be processed, and a three-dimensional sliding pair 2 (such as an XYZ three-axis linear module or a robotic arm structure) is installed on one side of it; the three-dimensional sliding pair 2 can realize the precise positioning of the gripping component 3 in space, ensuring the gripping, handling and placement accuracy of the motor shaft 4, and adopting a linear module or robotic arm structure, the motion trajectory is controllable, adapting to the processing requirements of motor shafts of different specifications.
[0045] The gripping assembly 3, mounted on the three-dimensional sliding joint 2, is used to grip the motor shaft 4. The overall structure of the gripping assembly 3 is described in detail below. Driven by the three-dimensional sliding joint 2, the gripping assembly 3 includes a rectangular frame 31, a bidirectional cylinder 32, a slider 33, a clamping element 34, a scraper 35, a rack 36, and a gear 37. The rectangular frame 31 provides rigid support, and the bidirectional cylinder 32 drives the slider 33 to move synchronously, ensuring the symmetry and stability of the gripping action. Through the meshing transmission of the gear 37 and the rack 36, the clamping element 34 rotates synchronously during movement, achieving a dynamic cleaning function. Furthermore, the bidirectional cylinder 32 is fixed at the center of the rectangular frame 31, and its piston rod is connected to the two sliders 33, driving the sliders 33 to slide along the rectangular frame 31. The synchronous push-pull action of the bidirectional cylinder 32 ensures that the two clamping elements 34 clamp or release the motor shaft 4 synchronously, avoiding offset or damage caused by uneven force on one side. Using a servo cylinder or electric cylinder allows for precise control of the clamping force, preventing overload damage to the motor shaft surface.
[0046] Specifically, the clamping component 3 includes a rectangular frame 31, with a bidirectional cylinder 32 fixed at the center of the rectangular frame 31; a pair of sliders 33 are slidably arranged on the rectangular frame 31, and the two sliders 33 can move towards each other or away from each other under the drive of the bidirectional cylinder 32, and a clamping member 34 is rotatably connected to the sliders 33.
[0047] The slider 33 is provided with a scraper 35 that abuts against the clamping member 34; a rack 36 is provided on one inner side of the rectangular frame 31, and a gear 37 adapted to the rack 36 is provided on the top of the clamping member 34; when the bidirectional cylinder 32 drives the slider 33 to move, the gear 37 rolls along the rack 36, driving the clamping member 34 to rotate, so as to clean the surface of the clamping member 34 by the scraper 35.
[0048] The scraper 35 is made of silicone and has a triangular cross-section, with the pointed corner 351 abutting against the surface of the clamping part 34. The scraper 35 is made of silicone and has a triangular cross-section, with the pointed corner 351 closely attached to the surface of the rubber cylinder 342. The silicone material has both hardness and elasticity, and the pointed corner design can concentrate the cleaning force, effectively scraping away grease without damaging the rubber cylinder 342. The scraper 35 and the rotating rubber cylinder 342 form a self-cleaning cycle, eliminating the need for machine downtime maintenance and improving production efficiency.
[0049] The clamping member 34 includes a rotating shaft 341 and a rubber cylinder 342. The rubber cylinder 342 wraps around the surface of the rotating shaft 341, and the portion of the rubber cylinder 342 facing the direction of the bidirectional cylinder 32 extends to the outside of the slider 33, suitable for clamping the motor shaft 4. The remaining portion faces the scraper 35 and abuts against the sharp corner 351. The top of the rotating shaft 341 extends above the slider 33 and is fixedly connected to the gear 37. The surface of the rubber cylinder 342 is provided with annular protrusions (not shown in the figure). The annular protrusions are integrally arranged at equal intervals along the height direction of the rubber cylinder 342 to prevent slippage.
[0050] In other words, the clamping member 34 consists of a rotating shaft 341 and a rubber cylinder 342. The rubber cylinder 342 wraps around the rotating shaft 341, with part of it extending out of the slider 33 to clamp the motor shaft 4, and the other part contacting the scraper 35. A gear 37 is fixed at the top of the rotating shaft 341 and meshes with the rack 36 on the rectangular frame 31. When the slider 33 moves, the gear 37 rolls along the rack 36, forcing the clamping member 34 to rotate, so that the surface of the rubber cylinder 342 continuously rubs against the sharp corner 351 of the scraper 35 to remove residual grease. The flexible material of the rubber cylinder 342 can avoid scratching the motor shaft 4, and at the same time, the annular protrusions on its surface enhance the clamping friction and prevent slippage.
[0051] The three-dimensional locating joint 2 is an XYZ three-axis linear module or a robotic arm structure to achieve precise gripping and placement of the motor axis 4. It should be added that the three-dimensional locating joint 2 can be an XYZ linear module (high precision) or a robotic arm (flexible multi-angle operation). The linear module controls the displacement of each axis through servo motors, with high repeatability and positioning accuracy, and is suitable for mass production. The robotic arm is suitable for complex placement paths, such as multi-layer stacking or irregularly shaped packaging.
[0052] Some embodiments provide a machining device for a motor shaft, including: a clamping assembly 3 for gripping a motor shaft 4; the clamping assembly 3 includes a rectangular frame 31, with a bidirectional cylinder 32 fixed at the center of the rectangular frame 31; a pair of sliders 33 are slidably disposed on the rectangular frame 31, the two sliders 33 can move towards each other or away from each other under the drive of the bidirectional cylinder 32, a clamping member 34 is rotatably connected to the sliders 33, and a scraper 35 is disposed on the sliders 33 that abuts against the clamping member 34, the scraper 35 is made of silicone, its cross-section is triangular, and the pointed corner 351 abuts against the surface of the clamping member 34; a rack 36 is disposed on one inner side of the rectangular frame 31, and a gear 37 adapted to the rack 36 is disposed on the top of the clamping member 34; when the bidirectional cylinder 32 drives the sliders 33 to move, the gear 37 rolls along the rack 36, driving the clamping member 34 to rotate, so as to clean the surface of the clamping member 34 by the scraper 35.
[0053] The clamping member 34 includes a rotating shaft 341 and a rubber cylinder 342. The rubber cylinder 342 is wrapped around the surface of the rotating shaft 341, and the portion of the rubber cylinder 342 facing the direction of the bidirectional cylinder 32 extends to the outside of the slider 33, which is suitable for clamping the motor shaft 4. The remaining portion faces the scraper 35 and abuts against the sharp corner 351. The surface of the rubber cylinder 342 is provided with annular protrusions.
[0054] The gripping component 3 is fixed on the three-dimensional sliding joint 2, and a conveying device 1 is arranged below the three-dimensional sliding joint 2. The gripping component 3 is suitable for picking up the motor shaft 4 from the conveying device 1 via the three-dimensional sliding joint 2. The three-dimensional sliding joint 2 is an XYZ three-axis linear module or robotic arm structure to achieve precise gripping and placement of the motor shaft 4. In summary, through the transmission of gear 37 and rack 36 and the cooperation of scraper 35, real-time cleaning of the gripping component 34 is achieved, preventing secondary damage caused by grease contamination. The combination of rubber cylinder 342 and silicone scraper 35 ensures cleaning effectiveness while avoiding rigid contact that could scratch the motor shaft. The coordinated control of the three-dimensional sliding joint 2 and the bidirectional cylinder 32 enables fully unmanned operation, reducing labor costs.
[0055] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0056] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, terms such as "first," "second," and other numerical terms used herein do not imply order or sequence unless expressly indicated herein. Therefore, without departing from the teachings of the exemplary embodiments, the first element, component, region, layer, or segment discussed above may be referred to as the second element, component, region, layer, or segment.
[0057] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A machining equipment for motor shafts, characterized in that, include: A conveying device (1) is provided with a three-dimensional sliding pair (2) on one side; The gripping component (3) is mounted on the three-dimensional moving pair (2) and is used to grip the motor shaft (4). The clamping assembly (3) includes a rectangular frame (31), and a two-way cylinder (32) is fixed at the center of the rectangular frame (31). A pair of sliders (33) are slidably arranged on the rectangular frame (31). The two sliders (33) can move towards each other or away from each other under the drive of the bidirectional cylinder (32). A clamping member (34) is rotatably connected to the slider (33). A scraper (35) that abuts against the clamping member (34) is provided on the slider (33). A rack (36) is provided on one inner side of the rectangular frame (31), and a gear (37) adapted to the rack (36) is provided on the top of the clamping member (34). When the bidirectional cylinder (32) drives the slider (33) to move, the gear (37) rolls along the rack (36), causing the clamping member (34) to rotate, so as to clean the surface of the clamping member (34) by the scraper (35).
2. The machining equipment for motor shafts as described in claim 1, characterized in that, The scraper (35) is made of silicone, and its cross-section is triangular, with the pointed corner (351) abutting against the surface of the clamp (34).
3. The machining equipment for motor shafts as described in claim 2, characterized in that, The clamping member (34) includes a rotating shaft (341) and a rubber cylinder (342). The rubber cylinder (342) wraps around the surface of the rotating shaft (341), and the part of the rubber cylinder (342) facing the direction of the bidirectional cylinder (32) extends to the outside of the slider (33) to clamp the motor shaft (4). The remaining part faces the scraper (35) and abuts against the sharp corner (351). The top of the rotating shaft (341) extends above the slider (33) and is fixedly connected to the gear (37).
4. The machining equipment for motor shafts as described in claim 3, characterized in that, The surface of the rubber cylinder (342) is provided with annular protrusions.
5. The machining equipment for motor shafts as described in claim 1, characterized in that, The three-dimensional moving pair (2) is an XYZ three-axis linear module or robotic arm structure to achieve precise gripping and placement of the motor shaft (4).
6. A machining equipment for motor shafts, characterized in that, include: Clamping component (3) is used to grip the motor shaft (4); The clamping assembly (3) includes a rectangular frame (31), and a two-way cylinder (32) is fixed at the center of the rectangular frame (31). A pair of sliders (33) are slidably arranged on the rectangular frame (31). The two sliders (33) can move towards each other or away from each other under the drive of the bidirectional cylinder (32). A clamping member (34) is rotatably connected to the slider (33). A scraper (35) that abuts against the clamping member (34) is provided on the slider (33). The scraper (35) is made of silicone material, and its cross-section is triangular. The sharp corner (351) abuts against the surface of the clamping member (34). A rack (36) is provided on one inner side of the rectangular frame (31), and a gear (37) adapted to the rack (36) is provided on the top of the clamping member (34). When the bidirectional cylinder (32) drives the slider (33) to move, the gear (37) rolls along the rack (36), causing the clamping member (34) to rotate, so as to clean the surface of the clamping member (34) by the scraper (35).
7. The machining equipment for motor shafts as described in claim 6, characterized in that, The clamping member (34) includes a rotating shaft (341) and a rubber cylinder (342). The rubber cylinder (342) wraps around the surface of the rotating shaft (341), and the part of the rubber cylinder (342) facing the direction of the bidirectional cylinder (32) extends to the outside of the slider (33) to clamp the motor shaft (4), while the rest faces the scraper (35) and abuts against the sharp corner (351).
8. The machining equipment for motor shafts as described in claim 7, characterized in that, The surface of the rubber cylinder (342) is provided with annular protrusions.
9. The machining equipment for motor shafts as described in claim 8, characterized in that, The clamping component (3) is fixed on the three-dimensional moving pair (2), and a conveying device (1) is provided below the three-dimensional moving pair (2). The gripping component (3) is adapted to pick up the motor shaft (4) on the conveying device (1) by means of a three-dimensional moving pair (2).
10. The machining equipment for motor shafts as described in claim 9, characterized in that, The three-dimensional moving pair (2) is an XYZ three-axis linear module or robotic arm structure to achieve precise gripping and placement of the motor shaft (4).