Viscous liquid initial dilution dissolving apparatus

Abstract

The embodiment of the application discloses viscous liquid primary dilution dissolving equipment, viscous liquid primary dilution dissolving equipment, including support assembly, the number of support assembly is three, the center of three support assembly is fixedly connected with oil pan, the top of three support assembly is fixedly connected with jar, the top of jar is fixedly connected with upper cover, the top of upper cover is fixedly connected with speed reducer, the output end of speed reducer is fixedly connected with stirring assembly, the inner wall of jar is fixedly connected with solid disc assembly. Through the cooperation of the fixed plate, the connecting plate and the lug plate, the steam coil can be fixedly installed in the inside of the jar, and the steam coil can be connected with the external ball valve steam pack, and then when the external ball valve steam pack is opened, steam can enter the inside of the steam coil, so that the grease in the inside of the jar can be heated, and the heating efficiency of the equipment can be improved.

Description

Technical Field

[0001] This application relates to the field of dilution and dissolution apparatus, and more specifically, to apparatus for the initial dilution and dissolution of viscous liquids. Background Technology

[0002] Oils and fats are mixtures of various substances and are a general term for oils and fats. Their main components are formed by the dehydration of one molecule of glycerol and three molecules of higher fatty acids. In the process of oil production, oils with higher viscosity are usually produced first, and then users need to dilute and dissolve the produced oils, which requires the use of viscous liquid primary dilution and dissolution equipment.

[0003] Most current market equipment for the initial dilution and dissolution of viscous liquids involves first pouring the grease and diluent into a tank, then using the diluent to dilute and dissolve the grease, followed by heating the grease with an electric heater to improve the reaction efficiency between the grease and the diluent. However, this method has two drawbacks: first, because the grease and diluent are poured into the tank at the same time, the contact area between the grease and the diluent is small, which affects the reaction efficiency; second, although electric heating can heat the grease, the heating range is constant, which affects the heating efficiency of the equipment. Therefore, this application provides equipment for the initial dilution and dissolution of viscous liquids. Summary of the Invention

[0004] In view of the above problems, this application proposes a device for the initial dilution and dissolution of viscous liquids, which solves the problems described above.

[0005] The viscous liquid primary dilution and dissolution device provided in this application includes three support components. An oil receiving tray is fixedly connected to the center of the three support components. A tank is fixedly connected to the top of the three support components. A top cover is fixedly connected to the top of the tank. A geared motor is fixedly connected to the top of the top cover. A stirring component is fixedly connected to the output end of the geared motor. A solid plate assembly is fixedly connected to the inner wall of the tank. A steam coil is fixedly connected to the inner surface of the solid plate assembly. A return oil pump pipe is fixedly connected to the right side of the tank. A first valve group is fixedly connected to the center of the bottom of the tank. A connecting plate is fixedly connected to the left rear end of the top of the tank. A bimetallic thermometer is fixedly connected to the top of the right rear end of the tank. A temperature sensor is fixedly connected to the bottom of the right rear end of the tank. A pressure detector is fixedly connected to the top of the left rear end of the tank. A level sensor is fixedly connected to the bottom of the left rear end of the tank.

[0006] Preferably, the fixed plate assembly includes a fixed plate, and a connecting plate is fixedly connected to the side of the fixed plate near the center of the tank. An ear plate is movably installed inside the connecting plate, and the inner surface of the ear plate is adapted to the outer surface of the steam coil.

[0007] Preferably, the front end of the bottom of the steam coil extends through the tank body to the outside of it, and the right side of the steam coil extends through the tank body to the outside of it.

[0008] Preferably, a liquid inlet pipe is fixedly connected to the right side of the top of the cover, and a sliding door assembly is fixedly connected to the left side of the top of the cover.

[0009] Preferably, the top of the oil receiving tray is hollow, and an oil drain port is provided at the rear end of the bottom of the oil receiving tray. A second valve assembly is fixedly connected to the inner surface of the oil drain port.

[0010] Preferably, the left side of the return oil pump pipe extends through the tank body into its interior, and the bottom of the return oil pump pipe is located above the oil receiving pan.

[0011] Preferably, the support assembly includes a lower support leg, an upper support leg is fixedly connected to the top of the lower support leg, and an arc-shaped plate is fixedly connected to the top of the upper support leg on the side near the tank.

[0012] Preferably, the stirring assembly includes a rotating rod, a connecting shaft is fixedly connected to the inner surface of the bottom of the rotating rod, an mounting plate is fixedly connected to the outer surface of the bottom of the connecting shaft, an auxiliary mixing component is fixedly connected to the bottom of the mounting plate, a ring plate is fixedly connected to the outer surface of the rotating rod, and a stirring rod is fixedly connected to the outer surface of the ring plate.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. This viscous liquid primary dilution and dissolution equipment uses a geared motor to enable the rotating rod to drive the connecting shaft to rotate. The rotation of the rotating rod causes the ring plate to drive the stirring rod to rotate, which in turn enables the stirring rod to perform a primary stirring and dilution of the grease inside the tank. The rotation of the connecting shaft causes the mounting plate to drive the auxiliary mixing component to perform a secondary stirring and dilution, thereby improving the mixing efficiency of the equipment and the dilution efficiency of the mixed material.

[0015] 2. This viscous liquid primary dilution and dissolution equipment, through the combined use of a fixing plate, a connecting plate, and an ear plate, can fix the steam coil inside the tank. The steam coil can be connected to an external ball valve steam package. When the external ball valve steam package is opened, steam can enter the steam coil, thereby heating the grease inside the tank and improving the heating efficiency of the equipment.

[0016] 3. This viscous liquid primary dilution and dissolution equipment, through the use of a level sensor and vibration detection, can detect the amount of grease inside the tank. Excess grease can then be discharged using a connecting plate. This allows for batch mixing to achieve the optimal dilution ratio according to the production process formula. The use of a bimetallic thermometer detects and displays the internal temperature of the tank for easy user observation. Furthermore, the use of a temperature sensor monitors the internal temperature of the tank and transmits information to the external ball valve steam generator, enabling automatic temperature measurement, automatic temperature control, and continuous operation, thereby improving the equipment's dilution efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 Main structural diagram of the invention;

[0019] Figure 2 Front sectional view of the structure of this invention;

[0020] Figure 3 Top sectional view of the structure of this invention;

[0021] Figure 4 Right side sectional view of the structure of this invention;

[0022] Figure 5 Oblique sectional view of the structure of this invention from the right side;

[0023] Figure 6 Structure of the present invention Figure 5 It includes a magnified view.

[0024] In the diagram: 1. Support assembly; 2. Oil receiving tray; 3. Tank body; 4. Top cover; 5. Gear motor; 6. Agitator assembly; 7. Fixed plate assembly; 8. Steam coil; 9. Oil return pump pipe; 10. First valve group; 11. Connecting plate; 12. Bimetallic thermometer; 13. Temperature sensor; 14. Pressure detector; 15. Level sensor; 16. Fixing plate; 17. Connecting plate; 18. Ear plate; 19. Oil drain port; 20. Second valve group; 21. Rotating rod; 22. Connecting shaft; 23. Mounting plate; 24. Auxiliary mixing component; 25. Ring plate; 26. Agitator rod; 27. Lower support leg; 28. Upper support leg; 29. ​​Arc plate. Detailed Implementation

[0025] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0026] Please see Figure 1 , Figure 3 , Figure 5 and Figure 6 A device for the initial dilution and dissolution of viscous liquids includes a support assembly 1, which includes a lower support leg 27. The lower support leg 27 can be used to support and fix the oil pan 2, as well as to support and fix the upper support leg 28. The top of the lower support leg 27 is fixedly connected to the upper support leg 28. The upper support leg 28 can support and fix the arc plate 29. The top of the upper support leg 28 near the tank 3 is fixedly connected to the arc plate 29. The arc plate 29 can be connected to the tank 3 with bolts, so that the upper support leg 28 can support and fix the tank 3 through the arc plate 29.

[0027] The system comprises three support components 1, with an oil receiving tray 2 fixedly connected at the center of each of the three support components 1. The oil receiving tray 2 is used to collect the grease discharged from the first valve group 10, allowing the user to test the diluted grease. A tank body 3 is fixedly connected to the top of each of the three support components 1, and a top cover 4 is fixedly connected to the top of the tank body 3. The top cover 4 is used to seal the tank body 3. An inlet pipe is fixedly connected to the right side of the top of the top of the top cover 4, which can be connected to an external oil supply pipe, allowing the tank body 3 to be filled with grease through the external oil supply pipe. A sliding door assembly is fixedly connected to the left side of the top of the top of the top cover 4, allowing the user to add diluent material to the inside of the tank body 3 by opening and closing the sliding door assembly.

[0028] The top of the upper cover 4 is fixedly connected to a reduction motor 5. The operation of the reduction motor 5 causes the rotating rod 21 to drive the connecting shaft 22 to rotate, which in turn causes the mounting plate 23, auxiliary mixing component 24, ring plate 25 and stirring rod 26 to rotate. This allows the auxiliary mixing component 24 and stirring rod 26 to perform double mixing of the oil. The output end of the reduction motor 5 is fixedly connected to a stirring assembly 6, which includes a rotating rod 21. The inner surface of the bottom of the rotating rod 21 is fixedly connected to the connecting shaft 22, and the outer surface of the bottom of the connecting shaft 22 is fixedly connected to the mounting plate 23. The mounting plate 23 can be connected to the auxiliary mixing component 24 by bolts. When the mounting plate 23 rotates, the auxiliary mixing component 24 can rotate. The bottom of the mounting plate 23 is fixedly connected to the auxiliary mixing component 24, the outer surface of the rotating rod 21 is fixedly connected to the ring plate 25, and the outer surface of the ring plate 25 is fixedly connected to the stirring rod 26.

[0029] The inner wall of the tank 3 is fixedly connected to a plate assembly 7, and the inner surface of the plate assembly 7 is fixedly connected to a steam coil 8. The steam coil 8 can be connected to an external ball valve steam package. When the external ball valve steam package is opened, steam can enter the interior of the steam coil 8, thereby heating the grease inside the tank 3. The front end of the bottom of the steam coil 8 extends through the tank 3 to the outside, and the right side of the steam coil 8 extends through the tank 3 to the outside.

[0030] A return oil pump pipe 9 is fixedly connected to the right side of the tank body 3. A first valve group 10 is fixedly connected to the center of the bottom of the tank body 3. Opening and closing the first valve group 10 allows the diluted grease inside the tank body 3 to be discharged into the oil receiving pan 2. A connecting plate 11 is fixedly connected to the left rear end of the top of the tank body 3. The connecting plate 11 can be connected to an external return oil pipe, allowing the grease inside the tank body 3 to be discharged back to the external oil storage tank through the external return oil pipe. A bimetallic thermometer 12 is fixedly connected to the top of the right rear end of the tank body 3. The bimetallic thermometer 12 can be used to detect and display the temperature of the grease inside the tank body 3. A temperature sensor is fixedly connected to the bottom of the right rear end of the tank body 3. Sensor 13, a temperature sensor, is used to detect the temperature of the grease inside the tank 3. The temperature signal is then transmitted to the host computer, which can then control the opening and closing of the external ball valve steam generator. A pressure detector 14 is fixedly connected to the top of the left rear end of the tank 3. The pressure detector 14 is used to detect the pressure inside the tank 3. A level sensor 15 is fixedly connected to the bottom of the left rear end of the tank 3. The level sensor 15 is used to detect the amount of grease inside the tank 3 through vibration detection. The data is then transmitted to the host computer, which can then control the opening and closing of the external oil return pipe.

[0031] Please see Figure 2 and Figure 4 The top of the oil receiving tray 2 is hollow, and the rear end of the bottom of the oil receiving tray 2 is provided with an oil drain port 19. The inner surface of the oil drain port 19 is fixedly connected to a second valve group 20. The opening and closing of the second valve group 20 can discharge the grease inside the oil receiving tray 2.

[0032] The return oil pump pipe 9 extends through the tank body 3 on the left side and into its interior. The bottom of the return oil pump pipe 9 is located above the oil receiving pan 2. The return oil pump pipe 9, located above the oil receiving pan 2 and extending through the tank body 3 into its interior, allows the user to discharge the grease back into the tank body 3 through the return oil pump pipe 9 when the user detects that the grease inside the oil receiving pan 2 is not completely diluted.

[0033] In summary, the operation of this viscous liquid primary dilution and dissolution equipment requires the following steps: first, connect the inlet pipe to the external oil supply pipe; then, connect the connecting plate 11 to the external oil return pipe; finally, connect the output end of the steam coil 8 to the external ball valve steam generator. The external grease is then transported to the inside of the tank 3 via the external oil supply pipe. Next, the level sensor 15 is activated to detect the amount of grease inside the tank 3. If the amount is excessive, the excess grease can be discharged through the external oil return pipe. Then, the reduction motor 5 is activated, causing the rotating rod 21 to drive the connecting shaft 22 and the ring plate 25 to rotate. The movement of the connecting shaft 22 to the mounting plate 23 drives the auxiliary mixing component 24 to rotate, while the rotation of the ring plate 25 causes the stirring rod 26 to rotate. This allows the ring plate 25 and stirring rod 26 to mix and stir the grease inside the tank 3. Then, the bimetallic thermometer 12 and temperature sensor 13 are activated to detect the temperature of the grease inside the tank 3. Based on the detection results, the ball valve of the external ball valve steam package is opened, allowing steam to enter the steam coil 8 and heat the grease inside the tank 3. Then, the first valve group 10 is opened to drain the grease inside the tank 3 into the oil receiving pan 2. Finally, the second valve group 20 is opened to drain the grease from the oil receiving pan 2. The user can monitor the grease in the oil receiving pan 2. If the dilution is not up to standard, the grease in the oil receiving pan 2 can be drained back into the tank 3 through the return oil pump pipe 9.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. A device for the initial dilution and dissolution of viscous liquids, comprising a support assembly (1), characterized in that, The number of support components (1) is three. An oil receiving tray (2) is fixedly connected to the center of the three support components (1). The top of the oil receiving tray (2) is hollow. An oil drain port (19) is opened at the rear end of the bottom of the oil receiving tray (2). A second valve group (20) is fixedly connected to the inner surface of the oil drain port (19). A tank body (3) is fixedly connected to the top of the three support components (1). A top cover (4) is fixedly connected to the top of the tank body (3). A geared motor (5) is fixedly connected to the top of the top cover (4). A stirring component (6) is fixedly connected to the output end of the geared motor (5). The inner wall of the tank body (3) is fixedly connected to... There is a fixed plate assembly (7), and a steam coil (8) is fixedly connected to the inner surface of the fixed plate assembly (7). A return oil pump pipe (9) is fixedly connected to the right side of the tank body (3). A first valve group (10) is fixedly connected to the center of the bottom of the tank body (3). A connecting plate (11) is fixedly connected to the left rear end of the top of the tank body (3). A bimetallic thermometer (12) is fixedly connected to the top of the right rear end of the tank body (3). A temperature sensor (13) is fixedly connected to the bottom of the right rear end of the tank body (3). A pressure detector (14) is fixedly connected to the top of the left rear end of the tank body (3). A level sensor (15) is fixedly connected to the bottom of the left rear end of the tank body (3).

2. The primary dilution and dissolution device for viscous liquids according to claim 1, characterized in that, The fixed plate assembly (7) includes a fixed plate (16), and a connecting plate (17) is fixedly connected to the side of the fixed plate (16) near the center of the tank (3). An ear plate (18) is movably installed inside the connecting plate (17), and the inner surface of the ear plate (18) is adapted to the outer surface of the steam coil (8).

3. The primary dilution and dissolution device for viscous liquids according to claim 1, characterized in that, The front end of the bottom of the steam coil (8) extends through the tank body (3) to the outside of it, and the right side of the steam coil (8) extends through the tank body (3) to the outside of it.

4. The primary dilution and dissolution device for viscous liquids according to claim 1, characterized in that, A liquid inlet pipe is fixedly connected to the right side of the top of the cover (4), and a sliding door assembly is fixedly connected to the left side of the top of the cover (4).

5. The primary dilution and dissolution device for viscous liquids according to claim 1, characterized in that, The left side of the return oil pump pipe (9) extends through the tank body (3) into its interior, and the bottom of the return oil pump pipe (9) is located above the oil receiving pan (2).

6. The primary dilution and dissolution device for viscous liquids according to claim 1, characterized in that, The support assembly (1) includes a lower support leg (27), and an upper support leg (28) is fixedly connected to the top of the lower support leg (27). An arc plate (29) is fixedly connected to the top of the upper support leg (28) on the side near the tank body (3).

7. The primary dilution and dissolution device for viscous liquids according to claim 1, characterized in that, The stirring assembly (6) includes a rotating rod (21), a connecting shaft (22) is fixedly connected to the inner surface of the bottom of the rotating rod (21), an mounting plate (23) is fixedly connected to the outer surface of the bottom of the connecting shaft (22), an auxiliary mixing component (24) is fixedly connected to the bottom of the mounting plate (23), a ring plate (25) is fixedly connected to the outer surface of the rotating rod (21), and a stirring rod (26) is fixedly connected to the outer surface of the ring plate (25).

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