A high-efficiency enzymatic reaction tank for food additives

Abstract

The application provides a high-efficiency enzymolysis reaction tank for food additives, and belongs to the technical field of enzymolysis tanks.The high-efficiency enzymolysis reaction tank for food additives comprises a mixing assembly and a cleaning assembly, the mixing assembly comprises a bottom plate, a tank body, a stirring piece, a motor, a gear, a gear ring, a transmission wheel and a belt, the cleaning assembly comprises a water spraying pipe, a rotary joint and a scraper, the bottom plate, the tank body, the stirring piece, the motor, the gear, the gear ring, the transmission wheel and the belt are arranged, the motor drives the gear to rotate, the gear is engaged to drive the gear ring to rotate, the gear ring drives the tank body to rotate, the motor drives the transmission wheel to rotate, the two transmission wheels are synchronously rotated by the belt, the tank body and the stirring piece are synchronously and reversely rotated, the mixing efficiency and uniformity are greatly improved, the reaction efficiency is improved, the water spraying pipe, the rotary joint and the scraper are arranged, high-pressure water can be injected to flush the inside after use, the inside residues can be conveniently and quickly cleaned by the scraper, and the practicality is improved.

Description

Technical Field

[0001] This application relates to the field of enzymatic hydrolysis tanks, and more specifically, to a highly efficient enzymatic hydrolysis reaction tank for food additives. Background Technology

[0002] An enzymatic hydrolysis reactor, also known as an enzymatic hydrolysis tank, is a device that utilizes biological enzymatic hydrolysis technology. It enables the complete decomposition and transformation of biological organisms through catalytic reactions. This equipment is widely used in enzymatic hydrolysis industries such as textile dyeing, protein enzymatic hydrolysis, and domestic and industrial wastewater treatment. Enzymatic hydrolysis reactors also have important applications in fields such as bioengineering, pharmaceuticals, food, and chemicals.

[0003] Enzymatic hydrolysis tanks are also used in the production of food additives. Traditional enzymatic hydrolysis tanks mostly use stirring blades to mix the materials and enzymes in the tank. The mixing is not thorough enough, which leads to a decrease in the efficiency of the enzymatic hydrolysis reaction. In addition, the tank is prone to leaving material residues after use, which is troublesome to clean. Utility Model Content

[0004] To overcome the above deficiencies, this application provides a highly efficient enzymatic hydrolysis reactor for food additives, aiming to improve the problems mentioned in the background art.

[0005] This application provides a highly efficient enzymatic hydrolysis reactor for food additives, including a mixing component and a cleaning component.

[0006] The mixing assembly includes a base plate, a tank, a stirring component, a motor, a gear, a gear ring, a drive wheel, and a belt. The tank is rotatably mounted on the top of the base plate, the stirring component is rotatably mounted inside the tank, the motor is mounted on the top of the base plate, the gear is fixedly connected to the motor, the gear ring is fixedly sleeved on the tank, the drive wheel is provided at both the output end of the motor and the end of the stirring component, and the belt is sleeved on the outside of the drive wheel.

[0007] The cleaning assembly includes a water spray pipe, a rotary joint, and a scraper. The water spray pipe is disposed inside the tank, the rotary joint is connected to the water spray pipe, and the scraper is fixedly connected to the agitator.

[0008] In one specific implementation, an auxiliary wheel is provided on the top of the base plate, and a fixing ring is provided on the outside of the tank body, with the fixing ring abutting against the auxiliary wheel.

[0009] In the above implementation process, by setting a fixed ring and auxiliary wheels, multiple auxiliary wheels cooperate to support the fixed ring, thereby supporting the stable rotation of the tank.

[0010] In one specific implementation, a limiting ring is provided on the side of the fixed ring, and the limiting ring abuts against the auxiliary wheel.

[0011] In the above implementation process, a limit ring is set to restrict the axial movement of the fixed ring, thereby ensuring stability.

[0012] In one specific embodiment, the stirring component includes a rotating shaft and stirring blades, the rotating shaft being rotatably disposed within the tank, and the stirring blades being fixedly connected to the rotating shaft.

[0013] In the above process, by setting a rotating shaft and stirring blades, the rotating shaft drives the stirring blades to stir and mix.

[0014] In one specific implementation, the end of the tank is connected to an inlet / outlet pipe, and the inlet / outlet pipe is equipped with a valve.

[0015] In the above process, inlet and outlet pipes and valves are set up for the addition of food additives and reaction enzymes, as well as for the discharge after the reaction.

[0016] In one specific implementation, a mounting plate is provided at the corner of the base plate, and the mounting plate has mounting holes.

[0017] In the above implementation process, a mounting plate is set and mounting holes are opened for installation in the designated position and then fixed with bolts.

[0018] In one specific implementation, the rotating shaft is fixedly connected to an L-shaped plate, the scraper is fixedly connected to the L-shaped plate, and the scraper is in contact with the inner wall of the tank.

[0019] In the above implementation process, an L-shaped plate is set to support the installation of the scraper, so that the scraper moves in contact with the inner wall of the tank.

[0020] In one specific implementation, multiple water spray pipes are provided, and water spray holes are formed on the surface of the water spray pipes.

[0021] In the above implementation process, multiple water spray pipes and water spray holes are set up to inject high-pressure water into the interior for rinsing after use.

[0022] Beneficial effects: This application provides a high-efficiency enzymatic hydrolysis reaction vessel for food additives. It comprises a plate, vessel body, stirring element, motor, gears, gear ring, transmission wheel, and belt. The motor drives the gears to rotate, which in turn drives the gear ring to rotate, which in turn drives the vessel body to rotate. Simultaneously, the motor drives the transmission wheel to rotate, and the belt drives two transmission wheels to rotate synchronously, thus synchronously driving the vessel body and stirring element to rotate in opposite directions. This significantly improves mixing efficiency and uniformity, and enhances reaction efficiency. The inclusion of a water spray pipe, rotary joint, and scraper allows for high-pressure water flushing after use, and the scraper facilitates quick and easy cleaning of internal residues, improving practicality. Attached Figure Description

[0023] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the structure of a high-efficiency enzymatic hydrolysis reactor for food additives provided in the embodiments of this application;

[0025] Figure 2 A schematic diagram of the base plate structure provided for an embodiment of this application;

[0026] Figure 3 A schematic diagram of the hybrid component structure provided for an embodiment of this application;

[0027] Figure 4 A schematic diagram of the cleaning component structure provided for an embodiment of this application.

[0028] In the diagram: 100-Mixing component; 110-Base plate; 111-Auxiliary wheel; 120-Tank body; 121-Fixing ring; 122-Limiting ring; 123-Inlet / outlet pipe; 130-Agitator; 131-Rotating shaft; 1311-L-shaped plate; 132-Agitator blade; 140-Motor; 150-Gear; 160-Gear ring; 170-Drive wheel; 180-Belt; 190-Mounting plate; 200-Cleaning component; 210-Water spray pipe; 220-Rotary joint; 240-Scraper. Detailed Implementation

[0029] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments.

[0030] Please see Figures 1-4 This application provides a high-efficiency enzymatic hydrolysis reactor for food additives, comprising a mixing component 100 and a cleaning component 200.

[0031] Please see Figure 1 , 23 and 4, the mixing component 100 includes a base plate 110, a tank 120, a stirring component 130, a motor 140, a gear 150, a gear ring 160, a transmission wheel 170, and a belt 180. The tank 120 is rotatably mounted on the top of the base plate 110, the stirring component 130 is rotatably mounted inside the tank 120, the motor 140 is mounted on the top of the base plate 110, the gear 150 is fixedly connected to the motor 140, the gear ring 160 is fixedly sleeved on the tank 120, the output end of the motor 140 and the end of the stirring component 130 are both provided with transmission wheels 170, and the belt 180 is sleeved on the outside of the transmission wheels 170.

[0032] The bottom plate 110 is provided with an auxiliary wheel 111 on the top, and a fixing ring 121 is provided on the outside of the tank body 120. The fixing ring 121 abuts against the auxiliary wheel 111. By setting the fixing ring 121 and the auxiliary wheel 111, multiple auxiliary wheels 111 cooperate to support the fixing ring 121, thereby supporting the stable rotation of the tank body 120.

[0033] Specifically, a limit ring 122 is provided on the side of the fixed ring 121. The limit ring 122 abuts against the auxiliary wheel 111. By setting the limit ring 122, the axial movement of the fixed ring 121 is restricted, thereby ensuring stability.

[0034] In this embodiment, the stirring component 130 includes a rotating shaft 131 and a stirring blade 132. The rotating shaft 131 is rotatably disposed inside the tank body 120, and the stirring blade 132 is fixedly connected to the rotating shaft 131. By setting the rotating shaft 131 and the stirring blade 132, the rotating shaft 131 drives the stirring blade 132 to stir and mix.

[0035] It should be noted that the end of the tank 120 is connected to an inlet / outlet pipe 123, and the inlet / outlet pipe 123 is equipped with a valve. The inlet / outlet pipe 123 and the valve are used for adding food additives and reaction enzymes, and also for discharging after the reaction.

[0036] In one specific implementation, a mounting plate 190 is provided at the corner of the base plate 110. The mounting plate 190 has mounting holes. By providing the mounting plate 190 and providing mounting holes, it is used to install the device in a designated position and then fix it with bolts.

[0037] Please see Figure 1 and 4 The cleaning component 200 includes a water spray pipe 210, a rotary joint 220, and a scraper 240. The water spray pipe 210 is disposed inside the tank 120, the rotary joint 220 is connected to the water spray pipe 210, and the scraper 240 is fixedly connected to the agitator 130.

[0038] The rotating shaft 131 is fixedly connected to an L-shaped plate 1311, and the scraper 240 is fixedly connected to the L-shaped plate 1311. The scraper 240 is in contact with the inner wall of the tank 120. The L-shaped plate 1311 is used to support the installation of the scraper 240, so that the scraper 240 moves in contact with the inner wall of the tank 120.

[0039] It should be noted that there are multiple water spray pipes 210, and water spray holes are opened on the surface of the water spray pipes 210. By setting multiple water spray pipes 210 and opening water spray holes, high-pressure water is injected into the interior for rinsing after use.

[0040] The working principle of this high-efficiency enzymatic hydrolysis reactor for food additives is as follows: During use, the food additive raw materials and reaction enzymes are added into the tank 120 through the inlet / outlet pipes 123. The motor 140 is started, driving the gear 150 to rotate. The gear 150 meshes and drives the gear ring 160 to rotate, which in turn drives the tank 120 to rotate. Simultaneously, the motor 140 drives the transmission wheel 170 to rotate. A belt 180 drives the two transmission wheels 170 to rotate synchronously. The transmission wheel 170 at the output end of the motor 140 drives the rotating shaft 13 via the belt 180. The drive wheel 170 on the 1 rotates, which drives the rotating shaft 131 to rotate. The rotating shaft 131 drives the stirring blade 132 to rotate, thereby synchronously driving the tank body 120 and the stirring piece 130 to rotate in opposite directions. This greatly improves the mixing efficiency and uniformity, and increases the reaction efficiency. After use, high-pressure water is supplied through the external water supply pipe via the rotary joint 220, and then sprayed out from the spray hole on the spray pipe 210. High-pressure water can be injected and sprayed out to rinse the inside after use. With the help of the scraper 240, the internal residue can be cleaned conveniently and quickly, improving practicality.

[0041] It should be noted that the specific model and specifications of motor 140 need to be selected and determined based on the actual specifications of the device. The specific selection and calculation method adopts the existing technology in this field, so it will not be described in detail here.

[0042] The power supply and principle of motor 140 are clear to those skilled in the art and will not be described in detail here.

[0043] It will be apparent to those skilled in the art that this application is not limited to the details of the exemplary embodiments described above, and that this application can be implemented in other specific forms without departing from the spirit or essential characteristics of this application. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this application is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this application. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A high-efficiency enzymatic hydrolysis reactor for food additives, characterized in that, include A mixing assembly (100) includes a base plate (110), a tank (120), a stirring component (130), a motor (140), a gear (150), a gear ring (160), a transmission wheel (170), and a belt (180). The tank (120) is rotatably mounted on the top of the base plate (110), the stirring component (130) is rotatably mounted inside the tank (120), the motor (140) is mounted on the top of the base plate (110), the gear (150) is fixedly connected to the motor (140), the gear ring (160) is fixedly sleeved on the tank (120), the transmission wheel (170) is provided at the output end of the motor (140) and the end of the stirring component (130), and the belt (180) is sleeved on the outside of the transmission wheel (170). The cleaning assembly (200) includes a water spray pipe (210), a rotary joint (220), and a scraper (240). The water spray pipe (210) is disposed inside the tank (120), the rotary joint (220) is connected to the water spray pipe (210), and the scraper (240) is fixedly connected to the agitator (130).

2. The high-efficiency enzymatic hydrolysis reactor for food additives according to claim 1, characterized in that, An auxiliary wheel (111) is provided on the top of the bottom plate (110), and a fixing ring (121) is provided on the outside of the tank body (120), with the fixing ring (121) abutting against the auxiliary wheel (111).

3. The high-efficiency enzymatic hydrolysis reactor for food additives according to claim 2, characterized in that, A limiting ring (122) is provided on the side of the fixed ring (121), and the limiting ring (122) abuts against the auxiliary wheel (111).

4. The high-efficiency enzymatic hydrolysis reactor for food additives according to claim 1, characterized in that, The stirring component (130) includes a rotating shaft (131) and a stirring blade (132). The rotating shaft (131) is rotatably disposed inside the tank (120), and the stirring blade (132) is fixedly connected to the rotating shaft (131).

5. The high-efficiency enzymatic hydrolysis reactor for food additives according to claim 1, characterized in that, The end of the tank (120) is connected to an inlet / outlet pipe (123), and the inlet / outlet pipe (123) is equipped with a valve.

6. The high-efficiency enzymatic hydrolysis reactor for food additives according to claim 1, characterized in that, An mounting plate (190) is provided at the corner of the base plate (110), and the mounting plate (190) has mounting holes.

7. The high-efficiency enzymatic hydrolysis reactor for food additives according to claim 4, characterized in that, The rotating shaft (131) is fixedly connected to an L-shaped plate (1311), and the scraper (240) is fixedly connected to the L-shaped plate (1311). The scraper (240) is attached to the inner wall of the tank (120).

8. The high-efficiency enzymatic hydrolysis reactor for food additives according to claim 1, characterized in that, Multiple water spray pipes (210) are provided, and water spray holes are opened on the surface of the water spray pipes (210).

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