Antiskid polyurethane roller

Abstract

The utility model discloses an anti -skidding polyurethane gyro wheel relates to gyro wheel technical field, the utility model discloses a gyro wheel main part and antiskid cover, the left side of gyro wheel main part is provided with the mounting groove, the inner chamber of mounting groove is provided with the mounting hole, the inner chamber of mounting hole is provided with the moving groove, the inner wall of antiskid cover is provided with the pin hole, the inner chamber of mounting hole is fixedly connected with quick detachable assembly through bearing, quick detachable assembly includes transmission shaft. The utility model discloses by adopting split type design, can directly with the simple and quick replacement of the worn antiskid cover, need not replace whole equipment, not only reduced the consumption of resources and also reduced production cost, can also guarantee the integrity of gyro wheel all the time simultaneously, will not happen pipeline conveying deviation phenomenon, and the quick detachable assembly of this equipment can realize efficient quick replacement work, need not carry out the tedious operation, has brought great convenience to daily use.

Description

Technical Field

[0001] This utility model relates to the field of roller technology, and in particular to an anti-slip polyurethane roller. Background Technology

[0002] In marine engineering construction and installation, regardless of the gathering and transportation method used for extracted oil and gas, subsea pipelines are the most important component of marine engineering and a major part of the offshore oil and gas field development and production system. At the same time, subsea pipelines are also the fastest, safest, and most economical and reliable means of continuously transporting large quantities of oil and gas.

[0003] As an indispensable part of marine engineering construction, the laying of subsea pipelines and the research on specialized equipment have always been key research areas in the field of offshore oil engineering. S-type offshore pipelaying vessels are specialized equipment for laying subsea pipelines, and polyurethane rollers are indispensable auxiliary components for pipeline transportation on these vessels. The main function of polyurethane rollers is to transport and protect pipelines, ensuring they are moved within designated tracks. Therefore, the wear resistance, anti-slip properties, and pressure resistance of polyurethane rollers directly affect the overall progress of offshore pipelaying construction.

[0004] Most polyurethane rollers on the market are one-piece structures. Over time, their surfaces will wear down, causing pipeline misalignment during transport. Therefore, worn rollers need to be replaced periodically. However, replacement requires replacing the entire roller, which leads to resource waste and increased production costs. To address this issue, we provide a polyurethane roller with an easily replaceable anti-slip layer to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to provide a non-slip polyurethane roller. By combining the non-slip component and the quick-release component, the problem of frequent replacement of polyurethane rollers in the prior art, which wastes resources and increases production costs is solved.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model is a non-slip polyurethane roller, including a roller body and a non-slip sleeve. The left side of the roller body is provided with an installation groove, the inner cavity of the installation groove is provided with an installation hole, the inner cavity of the installation hole is provided with a moving groove, the inner wall of the non-slip sleeve is provided with a pin hole, and the inner cavity of the installation hole is fixedly connected to a quick-release assembly by a bearing.

[0008] The quick-release assembly includes a drive shaft, which is fixedly connected to the inner wall of a mounting hole via a bearing. A driven gear is fixedly connected to the other end of the drive shaft. A drive gear ring meshes with the surface of the driven gear. The surface of the drive gear ring is fixedly connected to the inner wall of a mounting groove via a bearing. A drive bevel gear is fixedly connected to the surface of the drive shaft. A driven bevel gear meshes with the surface of the drive bevel gear. A threaded rod is fixedly connected to the surface of the driven bevel gear. The surface of the threaded rod is fixedly connected to the inner wall of a moving groove via a bearing seat. A pin is threadedly connected to the surface of the threaded rod.

[0009] By adopting the above technical solution and using a split design, the worn anti-slip sleeve can be easily and quickly replaced without replacing the entire equipment. This not only reduces resource consumption and production costs, but also ensures the integrity of the rollers at all times, preventing pipeline misalignment. Furthermore, the quick-release components of this equipment enable efficient and rapid replacement without cumbersome operations, greatly facilitating daily use.

[0010] The present invention is further configured such that the number of mounting holes is five, and they are distributed at equal intervals around the circumference.

[0011] By adopting the above technical solution, multiple sets of mounting holes can be used to install multiple sets of transmission components, ensuring the stability of the connection.

[0012] The present invention is further configured such that the pin hole and the moving groove are connected in a one-to-one correspondence, and both the pin hole and the moving groove adopt a rectangular hole design.

[0013] By adopting the above technical solution, the rectangular pin hole and moving groove can be used in conjunction with the rectangular pin tube to limit its movement and enable it to move stably.

[0014] The present invention is further provided that the surface of the drive gear ring is provided with a countersunk hole, and the countersunk hole adopts a hexagonal design.

[0015] By adopting the above technical solution, the design of the hexagonal countersunk hole facilitates the rotation of the drive gear ring by external tools.

[0016] The present invention is further configured such that the number of driven gears is four sets, and the number of each set is five.

[0017] By adopting the above technical solution, multiple sets of driven gears can firmly limit and fix the anti-slip sleeve.

[0018] The present invention is further configured such that the inner cavity of the pin tube is provided with a threaded hole for use with the threaded rod, and the pin tube has a rectangular shape and the same size as the pin hole and the moving groove.

[0019] By adopting the above technical solution, the fit between the threaded hole and the threaded rod can drive the pin tube to perform stable displacement work.

[0020] The present invention is further configured such that the roller body is made of polyurethane, the anti-slip sleeve is made of ceramic, and its surface is provided with anti-slip texture.

[0021] By adopting the above technical solution, the roller body is made of polyurethane and the anti-slip sleeve is made of ceramic, which enables it to have an ultra-long service life and wear resistance.

[0022] The present invention is further configured such that grease is applied between the inner wall of the drive gear ring and the end shaft of the roller body.

[0023] By adopting the above technical solution, the grease can lubricate the connection between the drive gear ring and the roller body, thereby ensuring the smoothness of the drive gear ring rotation.

[0024] This utility model has the following beneficial effects:

[0025] This invention, through its split design, allows for easy and quick replacement of worn anti-slip sleeves without replacing the entire device. This not only reduces resource consumption and production costs but also ensures the integrity of the rollers at all times, preventing pipeline misalignment. Furthermore, the quick-release components enable efficient and rapid replacement without cumbersome operations, greatly enhancing convenience for daily use.

[0026] This invention utilizes a polyurethane-based roller body, resulting in superior mechanical properties, including excellent elasticity, wear resistance, low-temperature resistance, and aging resistance. It also exhibits good stability against various chemical substances, resisting corrosion or decomposition. The anti-slip sleeve is made of ceramic, with a hardness ranging from 1000-2000 Hv, several times or even tens of times greater than ordinary metals. Therefore, it possesses excellent wear resistance, resisting various types of abrasion and scratches. Furthermore, ceramic exhibits good corrosion resistance, resisting the erosion of various chemical substances, and maintains stable performance at high temperatures, preventing deformation or detachment. Attached Figure Description

[0027] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0028] Figure 1 A three-dimensional structural diagram of an anti-slip polyurethane roller;

[0029] Figure 2 A cross-sectional view of the structure of an anti-slip polyurethane roller;

[0030] Figure 3 A cross-sectional schematic diagram of the connection structure between the roller body and the anti-slip sleeve in an anti-slip polyurethane roller;

[0031] Figure 4 A three-dimensional schematic diagram of a quick-release component in an anti-slip polyurethane roller;

[0032] Figure 5 Right-side perspective perspective of a quick-release assembly in an anti-slip polyurethane roller.

[0033] In the attached diagram: 1. Roller body; 2. Anti-slip sleeve; 3. Mounting groove; 4. Mounting hole; 5. Moving groove; 6. Pin hole; 7. Drive shaft; 8. Driven gear; 9. Drive gear ring; 10. Driving bevel gear; 11. Driven bevel gear; 12. Threaded rod; 13. Pin tube. Detailed Implementation

[0034] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments. Specific Implementation

[0035] Please see Figures 1-5 This utility model is a non-slip polyurethane roller, including a roller body 1 and a non-slip sleeve 2. The left side of the roller body 1 is provided with an installation groove 3, the inner cavity of the installation groove 3 is provided with an installation hole 4, the inner cavity of the installation hole 4 is provided with a moving groove 5, the inner wall of the non-slip sleeve 2 is provided with a pin hole 6, and the inner cavity of the installation hole 4 is fixedly connected to a quick-release assembly through a bearing.

[0036] The quick-release assembly includes a drive shaft 7, which is fixedly connected to the inner wall of the mounting hole 4 via a bearing. A driven gear 8 is fixedly connected to the other end of the drive shaft 7. A drive gear ring 9 meshes with the surface of the driven gear 8. The surface of the drive gear ring 9 is fixedly connected to the inner wall of the mounting groove 3 via a bearing. A drive bevel gear 10 is fixedly connected to the surface of the drive shaft 7. A driven bevel gear 11 meshes with the surface of the drive bevel gear 10. A threaded rod 12 is fixedly connected to the surface of the driven bevel gear 11. The surface of the threaded rod 12 is fixedly connected to the inner wall of the moving groove 5 via a bearing seat. A pin tube 13 is threadedly connected to the surface of the threaded rod 12.

[0037] Specifically: the mounting groove 3 adopts a ring design and is connected to the mounting hole 4, which enables the transmission structure to cooperate with each other. The pin hole 6 can cooperate with the pin tube 13 to limit and support the anti-slip sleeve 2, so that it will not shake. In addition, by setting multiple sets of limiting mechanisms, the stability of the connection can be guaranteed. The thread has a self-locking function, so after the anti-slip sleeve 2 is limited and fixed, it will not easily shake. The roller body 1 and the anti-slip sleeve 2 are designed with an interference fit. Specific Implementation

[0038] Please see Figures 1-5 Based on the first specific embodiment, there are five mounting holes 4, which are distributed equidistantly in a circle. The pin holes 6 and the moving grooves 5 are connected in a one-to-one correspondence. Both the pin holes 6 and the moving grooves 5 adopt a rectangular hole design. The surface of the drive gear ring 9 is provided with countersunk holes, which are hexagonal in design. There are four sets of driven gears 8, with five gears in each set. The inner cavity of the pin tube 13 is provided with threaded holes for use with the threaded rod 12. The shape of the pin tube 13 is rectangular and has the same size as the pin holes 6 and the moving grooves 5. The roller body 1 is made of polyurethane, and the anti-slip sleeve 2 is made of ceramic with anti-slip texture on its surface. Lubricating grease is applied between the inner wall of the drive gear ring 9 and the end shaft of the roller body 1.

[0039] Specifically: multiple sets of mounting holes 4 can install multiple sets of transmission components, ensuring connection stability; rectangular pin holes 6 and moving grooves 5 can be used with rectangular pin tubes 13 to limit their movement and ensure stable displacement; the hexagonal countersunk hole design facilitates the rotation of the drive gear ring 9 by external tools; multiple sets of driven gears 8 can firmly limit and fix the anti-slip sleeve 2; the threaded hole and threaded rod 12 can drive the pin tube 13 to move stably; the polyurethane roller body 1 and the ceramic anti-slip sleeve 2 provide them with an ultra-long service life and wear resistance; grease can lubricate the connection between the drive gear ring 9 and the roller body 1, thus ensuring the smooth rotation of the drive gear ring 9.

[0040] The working principle of this utility model is as follows: When the surface of the anti-slip sleeve 2 is worn, it needs to be replaced. By inserting an external tool into the inner cavity of the countersunk hole, the drive gear ring 9 can be rotated by rotating the tool. The drive gear ring 9 drives the driven gear 8 to rotate, the driven gear 8 drives the transmission shaft 7 to rotate, the transmission shaft 7 drives the driving bevel gear 10 to rotate, the driving bevel gear 10 drives the driven bevel gear 11 to rotate, the driven bevel gear 11 drives the threaded rod 12 to rotate, and the threaded rod 12 drives the pin tube 13 to move and separate from the pin hole 6. At this time, the anti-slip sleeve 2 can be removed, and then a new anti-slip sleeve 2 can be replaced. By reversing the tool, the pin tube 13 can be reinserted into the inner cavity of the pin hole 6 to complete the installation and fixing work.

[0041] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. A non-slip polyurethane roller, comprising a roller body (1) and a non-slip sleeve (2), characterized in that: The roller body (1) has an installation groove (3) on its left side, an installation hole (4) in the inner cavity of the installation groove (3), a moving groove (5) in the inner cavity of the installation hole (4), a pin hole (6) in the inner wall of the anti-slip sleeve (2), and a quick-release assembly fixedly connected to the inner cavity of the installation hole (4) by a bearing. The quick-release assembly includes a drive shaft (7), which is fixedly connected to the inner wall of the mounting hole (4) via a bearing. A driven gear (8) is fixedly connected to the other end of the drive shaft (7). A drive gear ring (9) meshes with the surface of the driven gear (8). The surface of the drive gear ring (9) is fixedly connected to the inner wall of the mounting groove (3) via a bearing. A drive bevel gear (10) is fixedly connected to the surface of the drive shaft (7). A driven bevel gear (11) meshes with the surface of the drive bevel gear (10). A threaded rod (12) is fixedly connected to the surface of the driven bevel gear (11). The surface of the threaded rod (12) is fixedly connected to the inner wall of the moving groove (5) via a bearing seat. A pin tube (13) is threadedly connected to the surface of the threaded rod (12).

2. The anti-slip polyurethane roller according to claim 1, characterized in that: The number of mounting holes (4) is five, and they are distributed equidistantly in a circle.

3. The anti-slip polyurethane roller according to claim 1, characterized in that: The pin hole (6) and the moving groove (5) are connected in a one-to-one correspondence, and both the pin hole (6) and the moving groove (5) adopt a rectangular hole design.

4. The anti-slip polyurethane roller according to claim 1, characterized in that: The surface of the drive gear ring (9) is provided with a countersunk hole, and the countersunk hole adopts a hexagonal design.

5. The anti-slip polyurethane roller according to claim 1, characterized in that: The number of driven gears (8) is four sets, and the number of each set is five.

6. The anti-slip polyurethane roller according to claim 1, characterized in that: The inner cavity of the pin tube (13) is provided with a threaded hole for use with the threaded rod (12). The pin tube (13) has a rectangular shape and the same size as the pin hole (6) and the moving groove (5).

7. The anti-slip polyurethane roller according to claim 1, characterized in that: The roller body (1) is made of polyurethane, and the anti-slip sleeve (2) is made of ceramic, with anti-slip texture on its surface.

8. The anti-slip polyurethane roller according to claim 1, characterized in that: The inner wall of the drive gear ring (9) and the end shaft of the roller body (1) are coated with grease.

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