A low-noise, high-stability scroll chiller unit

Abstract

This utility model relates to the field of refrigeration unit technology and discloses a low-noise, high-stability scroll refrigeration unit, including a fixed frame. A liquid receiver is fixedly connected to one end of the bottom of the inner wall of the fixed frame. A fixed plate is provided on one side of the top of the liquid receiver. A compressor is fixedly connected to the top of the fixed plate. The bottom output end of the compressor extends to the top of the inner wall of the liquid receiver. An evaporator is fixedly connected to the bottom of the inner wall of the fixed frame near the liquid receiver. A second evaporator is fixedly connected to the bottom of the inner wall of the fixed frame away from the evaporator. Through the cooperation of the above structures, this device achieves comprehensive advantages of low noise, high stability, high efficiency and energy saving, easy maintenance, and environmental safety, providing users with an excellent refrigeration experience, improving the reliability and service life of the equipment, and making it more practical.

Description

Technical Field

[0001] This utility model relates to the field of refrigeration unit technology, specifically a low-noise, high-stability scroll refrigeration unit. Background Technology

[0002] Scroll compressor units are highly efficient and energy-saving refrigeration equipment, with a scroll compressor as its core component. The scroll compressor uses two meshing scroll discs that rotate to form a series of closed crescent-shaped cavities. As the scroll discs rotate, these cavities continuously move towards the center and decrease in volume, thus compressing the gas. Scroll compressor units are widely used in air conditioning, refrigeration, and cold storage due to their compact structure, stable operation, low noise, and high energy efficiency. With the increasing demands for quality of life, the need for refrigeration equipment is also growing, especially in large-scale commercial refrigeration systems requiring long-term stable operation, where the importance of scroll compressor units is becoming increasingly prominent.

[0003] Despite the numerous advantages of scroll chiller units, traditional technology still has some shortcomings. Firstly, during operation, the friction and wear between the scroll plates of a traditional scroll compressor generate noise and vibration, which not only affects the equipment's lifespan but may also disturb the surrounding environment. Secondly, the stability of traditional refrigeration systems needs improvement, especially under extreme weather conditions and complex operating environments, where system stability and energy efficiency may be affected. Furthermore, refrigerant leakage in traditional refrigeration technology cannot be ignored, as it not only damages the ozone layer but also poses potential threats to human health and the environment. Therefore, overcoming the shortcomings of traditional scroll refrigeration technology, improving equipment stability and energy efficiency, reducing noise and vibration, and preventing refrigerant leakage have become urgent problems to be solved in the field of refrigeration technology. To address these issues, we propose a low-noise, high-stability scroll chiller unit. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a low-noise, high-stability scroll chiller unit, which solves the aforementioned problems.

[0006] (II) Technical Solution

[0007] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a low-noise, high-stability scroll refrigeration unit, including a fixed frame, a liquid receiver fixedly connected to one end of the bottom of the inner wall of the fixed frame, a fixed plate provided on one side of the top of the liquid receiver, a compressor fixedly connected to the top of the fixed plate, the bottom output end of the compressor extending to the top of the inner wall of the liquid receiver, an evaporator fixedly connected to one end of the bottom of the inner wall of the fixed frame near the liquid receiver, and a second evaporator fixedly connected to one side of the bottom of the inner wall of the fixed frame away from the evaporator.

[0008] Preferably, a connecting pipe is fixedly connected to the outer wall of one end of the evaporator, and the end of the connecting pipe away from the evaporator is fixedly connected to the output end of the outer wall of the compressor. A second connecting pipe is fixedly connected to the outer wall of one end of the second evaporator, and the end of the second connecting pipe away from the second evaporator is fixedly connected to the top of the liquid receiver.

[0009] Preferably, a condenser is fixedly connected to one side of the top of the inner wall of the fixed frame, and a second condenser is fixedly connected to the side of the top of the inner wall of the fixed frame away from the condenser.

[0010] Preferably, a third connecting pipe is fixedly connected to one side of the outer wall of the liquid reservoir, and the end of the third connecting pipe away from the liquid reservoir is fixedly connected to one side of the bottom of the second condenser. A fourth connecting pipe is fixedly connected to the outer wall of the liquid reservoir away from the third connecting pipe, and the end of the fourth connecting pipe away from the liquid reservoir is fixedly connected to one side of the bottom of the condenser.

[0011] Preferably, the top of the condenser and the second condenser are each provided with two cooling fans that are vertically and equidistantly distributed.

[0012] Preferably, a fifth connecting pipe is fixedly connected to the bottom of the second condenser on the side away from the third connecting pipe, and the end of the fifth connecting pipe away from the second condenser is fixedly connected to the outer wall of one end of the second evaporator. A sixth connecting pipe is fixedly connected to the bottom of the condenser on the side away from the fourth connecting pipe, and the end of the sixth connecting pipe away from the condenser is fixedly connected to the outer wall of one end of the evaporator.

[0013] Preferably, a pressure controller is provided on the outer wall of one end of the third connecting pipe, and a pressure sensor is provided on the outer wall of one end of the fourth connecting pipe.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides a low-noise, high-stability scroll chiller unit, which has the following beneficial effects:

[0016] 1. This low-noise, high-stability scroll chiller unit, through its robust support frame and rational layout, ensures the stability of the entire chiller unit during operation. This structural design effectively reduces the impact of external factors on the unit's operation, improving the equipment's reliability and service life.

[0017] 2. This low-noise, highly stable scroll chiller unit is characterized by high efficiency and energy saving. Furthermore, by optimizing the refrigeration system design and control strategy, the energy efficiency ratio is further improved. This not only reduces the user's operating costs but also meets current environmental protection requirements for energy conservation and emission reduction.

[0018] 3. This low-noise, highly stable scroll chiller unit features an optimized heat exchanger design and layout, improving heat exchange efficiency and thus enhancing the overall energy efficiency ratio of the refrigeration system. This structural design not only reduces energy consumption but also accelerates cooling, increasing user satisfaction. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a side view of the present invention;

[0021] Figure 3 This is a top view of the present invention.

[0022] In the diagram: 1. Mounting frame; 2. Liquid receiver; 3. Mounting plate; 4. Compressor; 5. Evaporator; 6. Second evaporator; 7. Connecting pipe; 8. Second connecting pipe; 9. Condenser; 10. Second condenser; 11. Third connecting pipe; 12. Fourth connecting pipe; 13. Cooling fan; 14. Fifth connecting pipe; 15. Sixth connecting pipe; 16. Pressure controller; 17. Pressure sensor. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-3A low-noise, high-stability scroll-type refrigeration unit includes a fixed frame 1. A liquid receiver 2 is fixedly connected to one end of the bottom inner wall of the fixed frame 1. The liquid receiver 2 is used to store liquid refrigerant to ensure the continuity of the refrigeration process. A fixed plate 3 is provided on one side of the top of the liquid receiver 2. A compressor 4 is fixedly connected to the top of the fixed plate 3. The bottom output end of the compressor 4 extends to the top of the inner wall of the liquid receiver 2. The compressor 4 is responsible for drawing liquid refrigerant and pressurizing it to provide power for the refrigeration cycle. An evaporator 5 is fixedly connected to one end of the bottom inner wall of the fixed frame 1 near the liquid receiver 2. The evaporator 5 is used to absorb heat and evaporate the refrigerant to achieve the refrigeration effect. A second evaporator 6 is fixedly connected to one side of the bottom inner wall of the fixed frame 1 away from the evaporator 5. The second evaporator 6 serves as another refrigeration point to enhance the refrigeration effect.

[0025] Furthermore, a connecting pipe 7 is fixedly connected to the outer wall of one end of the evaporator 5. The end of the connecting pipe 7 away from the evaporator 5 is fixedly connected to the output end of the outer wall of the compressor 4, so as to transport the refrigerant evaporated in the evaporator 5 back to the compressor 4 for recompression. A second connecting pipe 8 is fixedly connected to the outer wall of one end of the second evaporator 6. The end of the second connecting pipe 8 away from the second evaporator 6 is fixedly connected to the top of the liquid receiver 2, so as to transport the refrigerant evaporated in the second evaporator 6 back to the liquid receiver 2.

[0026] Furthermore, a condenser 9 is fixedly connected to one side of the top inner wall of the mounting bracket 1, and a second condenser 10 is fixedly connected to the side of the top inner wall of the mounting bracket 1 away from the condenser 9. The condenser 9 and the second condenser 10 are used to discharge the heat released by the refrigerant from the system.

[0027] Furthermore, a third connecting pipe 11 is fixedly connected to one side of the outer wall of the receiver 2. The end of the third connecting pipe 11 away from the receiver 2 is fixedly connected to the bottom side of the second condenser 10 to transport the condensed refrigerant back to the receiver 2. A fourth connecting pipe 12 is fixedly connected to the outer wall of the receiver 2 away from the third connecting pipe 11. The end of the fourth connecting pipe 12 away from the receiver 2 is fixedly connected to the bottom side of the condenser 9, which is also used to transport the condensed refrigerant back to the receiver 2.

[0028] Furthermore, the top of the condenser 9 and the second condenser 10 are respectively provided with two vertically equidistant cooling fans 13, which are used to accelerate airflow and improve the heat dissipation efficiency of the condenser.

[0029] Furthermore, a fifth connecting pipe 14 is fixedly connected to the bottom of the second condenser 10 on the side away from the third connecting pipe 11. The end of the fifth connecting pipe 14 away from the second condenser 10 is fixedly connected to the outer wall of one end of the second evaporator 6, so as to transport part of the condensed refrigerant to the second evaporator 6 for re-evaporation. A sixth connecting pipe 15 is fixedly connected to the bottom of the condenser 9 on the side away from the fourth connecting pipe 12. The end of the sixth connecting pipe 15 away from the condenser 9 is fixedly connected to the outer wall of one end of the evaporator 5, so as to transport part of the condensed refrigerant to the evaporator 5 for re-evaporation.

[0030] Furthermore, a pressure controller 16 is provided on the outer wall of one end of the third connecting pipe 11 to monitor and adjust the system pressure to ensure stable system operation, and a pressure sensor 17 is provided on the outer wall of one end of the fourth connecting pipe 12 to monitor the system pressure in real time and provide data support for the pressure controller 16.

[0031] Instructions for use

[0032] Structural Description: 1. Mounting Frame 1: Serves as the supporting structure for the entire refrigeration unit, securing all components. All parts are installed inside or on top of it. 2. Liquid Receiver 2: Stores liquid refrigerant, ensuring the continuity of the refrigeration process. It is fixed to one end of the bottom inner wall of the mounting frame 1 and connected to the compressor 4, evaporator 5, second evaporator 6, and connecting pipes via pipelines. 3. Mounting Plate 3: Provides an installation platform for the compressor 4. It is located on one side of the top of the liquid receiver 2, and the compressor 4 is fixedly connected to the top. 4. Compressor 4: Draws out and pressurizes the liquid refrigerant, providing power for the refrigeration cycle. 5. Evaporator 5: Absorbs heat and evaporates the refrigerant to achieve a cooling effect. It is fixed to the bottom of the inner wall of the mounting bracket 1 near the end of the receiver 2 and connected to the connecting pipe 7. 6. Second evaporator 6: Serves as another cooling point to enhance the cooling effect. It is fixed to the bottom of the inner wall of the mounting bracket 1 on the side away from the evaporator 5 and connected to the second connecting pipe 8. 7. Connecting pipe 7: Transports the refrigerant evaporated in the evaporator 5 back to the compressor 4 for recompression. It is fixedly connected to the outer wall of one end of the evaporator 5 to the compressor 4. 8. Second connecting pipe 8: transports the refrigerant evaporated in the second evaporator 6 back to the liquid receiver 2, and is fixedly connected to the outer wall of one end of the second evaporator 6 to the top of the liquid receiver 2; 9. Condenser 9: discharges the heat released by the refrigerant from the system, is fixed to the top side of the inner wall of the mounting bracket 1, and is connected to the fourth connecting pipe 12, the sixth connecting pipe 15 and the cooling fan 13; 10. Second condenser 10: also used to discharge the heat released by the refrigerant, is fixed to the top side of the inner wall of the mounting bracket 1 away from the condenser 9, and is connected to the third connecting pipe 11, the fifth connecting pipe 14 and the cooling fan. 13. Connected; 11. Third connecting pipe 11: transports the condensed refrigerant back to the liquid receiver 2, fixedly connected to the outer wall of one side of the liquid receiver 2 to the bottom side of the second condenser 10, and equipped with a pressure controller 16; 12. Fourth connecting pipe 12: also used to transport the condensed refrigerant back to the liquid receiver 2, fixedly connected to the outer wall of the liquid receiver 2 away from the third connecting pipe 11 to the bottom side of the condenser 9, and equipped with a pressure sensor 17; 13. Cooling fan 13: accelerates airflow and improves the heat dissipation efficiency of the condenser, respectively located at the top of the condenser 9 and the second condenser 10;

[0033] 14. Fifth connecting pipe 14: Transports a portion of the condensed refrigerant to the second evaporator 6 for re-evaporation, and is fixedly connected to the bottom of the second condenser 10 on the side away from the third connecting pipe 11 to the outer wall of one end of the second evaporator 6; 15. Sixth connecting pipe 15: Transports a portion of the condensed refrigerant to the evaporator 5 for re-evaporation, and is fixedly connected to the bottom of the condenser 9 on the side away from the fourth connecting pipe 12 to the outer wall of one end of the evaporator 5; 16. Pressure controller 16: Monitors and regulates the system pressure to ensure stable system operation, and is located on the outer wall of one end of the third connecting pipe 11; 17. Pressure sensor 17: Monitors the system pressure in real time and provides data support for the pressure controller 16, and is located on the outer wall of one end of the fourth connecting pipe 12.

[0034] Working Principle: First, the compressor 4, in conjunction with the receiver 2 and evaporator 5, establishes the initial power mode for refrigerant circulation. The compressor 4, located on the fixed plate 3, extends its bottom output end to the top of the inner wall of the receiver 2, drawing in and pressurizing liquid refrigerant. The pressurized refrigerant is then transported to the evaporator 5 via the connecting pipe 7. In the evaporator 5, the refrigerant absorbs external heat and evaporates, achieving initial cooling. During this process, the continuous operation of the compressor 4 provides the necessary power for the entire refrigeration cycle. Then, the second evaporator 6, in conjunction with the second connecting pipe 8 and the receiver 2, forms a refrigerant diversion refrigeration mode. After some refrigerant evaporates in the evaporator 5, the remaining portion flows back to the receiver 2 via the second connecting pipe 8, preparing for the next cycle. Simultaneously, the second evaporator 6, acting as another cooling point, receives refrigerant from the second condenser 10 via the fifth connecting pipe 14, further distributing the cooling load and improving overall cooling efficiency. The condenser 9, in conjunction with the second condenser 10, via the third connecting pipe 11 and the fourth connecting pipe 12, achieves a refrigerant condensation and reflux mode. The refrigerant evaporated in evaporator 5 and the second evaporator 6 enters condenser 9 and the second condenser 10 through the sixth connecting pipe 15 and the fifth connecting pipe 14, respectively. In the condenser, the refrigerant releases heat and condenses into a liquid state, then flows back to the liquid receiver 2 through the third connecting pipe 11 and the fourth connecting pipe 12, completing the refrigerant recycling. Cooling fans 13 link condenser 9 and the second condenser 10 to enhance heat dissipation. Cooling fans 13 are installed at the top of condenser 9 and the second condenser 10 to accelerate airflow, effectively removing heat from the condensers and ensuring efficient refrigerant condensation, maintaining stable operation of the refrigeration system. The pressure controller 16 and pressure sensor 17 link the third connecting pipe 11 and the fourth connecting pipe 12 to achieve system pressure monitoring and regulation. The pressure sensor 17 monitors the refrigerant pressure in the fourth connecting pipe 12 in real time and feeds the signal back to the pressure controller 16. When the pressure is abnormal, the pressure controller 16 automatically adjusts the refrigerant flow or activates a protection mechanism to ensure the refrigeration system operates under safe and stable pressure, reducing noise and enhancing stability.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A low-noise, high-stability scroll chiller unit, comprising a fixed frame (1), characterized in that: A liquid reservoir (2) is fixedly connected to one end of the bottom of the inner wall of the fixed frame (1). A fixed plate (3) is provided on one side of the top of the liquid reservoir (2). A compressor (4) is fixedly connected to the top of the fixed plate (3). The bottom output end of the compressor (4) extends to the top of the inner wall of the liquid reservoir (2). An evaporator (5) is fixedly connected to one end of the bottom of the inner wall of the fixed frame (1) near the liquid reservoir (2). A second evaporator (6) is fixedly connected to one side of the bottom of the inner wall of the fixed frame (1) away from the evaporator (5).

2. The low-noise, high-stability scroll chiller unit according to claim 1, characterized in that: A connecting pipe (7) is fixedly connected to the outer wall of one end of the evaporator (5). The end of the connecting pipe (7) away from the evaporator (5) is fixedly connected to the output end of the outer wall of the compressor (4). A second connecting pipe (8) is fixedly connected to the outer wall of one end of the second evaporator (6). The end of the second connecting pipe (8) away from the second evaporator (6) is fixedly connected to the top of the liquid receiver (2).

3. The low-noise, high-stability scroll chiller unit according to claim 1, characterized in that: A condenser (9) is fixedly connected to one side of the top inner wall of the fixed frame (1), and a second condenser (10) is fixedly connected to the side of the top inner wall of the fixed frame (1) away from the condenser (9).

4. The low-noise, high-stability scroll chiller unit according to claim 1, characterized in that: A third connecting pipe (11) is fixedly connected to one side of the outer wall of the liquid reservoir (2). The end of the third connecting pipe (11) away from the liquid reservoir (2) is fixedly connected to the bottom side of the second condenser (10). A fourth connecting pipe (12) is fixedly connected to the outer wall of the liquid reservoir (2) away from the third connecting pipe (11). The end of the fourth connecting pipe (12) away from the liquid reservoir (2) is fixedly connected to the bottom side of the condenser (9).

5. A low-noise, high-stability scroll chiller unit according to claim 3, characterized in that: The top of the condenser (9) and the second condenser (10) are respectively provided with two vertically equidistant cooling fans (13).

6. The low-noise, high-stability scroll chiller unit according to claim 3, characterized in that: The bottom of the second condenser (10) is fixedly connected to a fifth connecting pipe (14) on the side away from the third connecting pipe (11). The end of the fifth connecting pipe (14) away from the second condenser (10) is fixedly connected to the outer wall of one end of the second evaporator (6). The bottom of the condenser (9) is fixedly connected to a sixth connecting pipe (15) on the side away from the fourth connecting pipe (12). The end of the sixth connecting pipe (15) away from the condenser (9) is fixedly connected to the outer wall of one end of the evaporator (5).

7. A low-noise, high-stability scroll chiller unit according to claim 4, characterized in that: The outer wall of one end of the third connecting pipe (11) is provided with a pressure controller (16), and the outer wall of one end of the fourth connecting pipe (12) is provided with a pressure sensor (17).

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