Chip efficient baking equipment
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SANGONGJING PRECISION TECH (SUZHOU) CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-06-02
Smart Images

Figure CN224319840U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chip processing technology, and in particular to a high-efficiency chip baking device. Background Technology
[0002] A chip, also known as an integrated circuit, is a miniaturized electronic component, typically made of semiconductor materials such as silicon. It contains numerous electronic components, such as transistors, resistors, and capacitors, which are interconnected through circuits to perform specific electronic tasks. During chip manufacturing, baking equipment is commonly used to remove moisture and humidity, enhance chip reliability, and accelerate thermal cycling testing. However, traditional chip baking equipment has relatively long baking times and low efficiency, leading to extended production cycles and reduced overall production line efficiency. Utility Model Content
[0003] The purpose of this invention is to address the problem that the temperature control system of traditional chip baking equipment has a relatively long baking time and low efficiency, and to propose a high-efficiency chip baking device.
[0004] The technical solution of this utility model is as follows: a high-efficiency chip baking device, including a base frame, and further including: a feeding component, a clamping and conveying component, a heating component, a pushing component, a discharge waiting component, and a material box placement component arranged sequentially on the base frame; a protective frame, fixedly connected to the base frame, and the top of the protective frame is provided with an operation display component for controlling the feeding component, the clamping and conveying component, the heating component, the pushing component, the discharge waiting component, and the material box placement component.
[0005] Optionally, the feeding assembly includes a pair of split conveyor supports fixedly connected to the base frame. A motor support corresponding to one of the split conveyor supports is fixedly connected to the upper surface of the base frame. A drive motor is fixedly connected to the top of the motor support. A coupling is fixedly connected to the output shaft of the drive motor. A toothed synchronous pulley set is provided on the split conveyor support. A pair of material blocking mechanisms are also provided on the top of the split conveyor support. The end of the coupling away from the drive motor is connected to the toothed synchronous pulley set.
[0006] Optionally, the material clamping and conveying assembly includes a support main plate fixedly connected to the upper surface of the base frame. The upper surface of the support main plate is provided with a lead screw moving mechanism. A rotary cylinder connecting plate is slidably connected to the lead screw moving mechanism. A rotary cylinder is provided on the lower surface of the rotary cylinder connecting plate at the end away from the lead screw moving mechanism. A flexible gripper connecting plate is fixedly connected to the bottom end of the rotary cylinder. A pair of SMC flexible grippers are provided on the lower surface of the flexible gripper connecting plate.
[0007] Optionally, the heating assembly includes a support frame fixedly connected to the upper surface of the base frame. The upper surface of the support frame is provided with a plurality of heating plate base frames arranged in a linear pattern. Each heating plate base frame is provided with a heating plate on its upper surface. A heating rod and a temperature sensor are provided in the middle of each heating plate and heating plate base frame. A mold is provided on the upper surface of each heating plate.
[0008] Optionally, the pushing assembly includes a pair of conveying brackets fixedly connected to the upper surface of the base frame. The top of the conveying brackets is provided with a screw conveying module. The upper surface of the base frame is provided with a pair of baffle plate columns on both sides of the screw conveying module. The top of the baffle plate columns is fixedly connected with a G10 baffle plate. A pushing rod is provided above the end of the screw conveying module near the conveying brackets.
[0009] Optionally, the material discharge waiting component includes a horizontal axis moving module fixedly connected to the upper surface of the base frame, a vertical axis moving module slidably connected to the horizontal axis moving module, an empty material box gripping plate slidably connected to the vertical axis moving module, and a material box is placed on the empty material box gripping plate.
[0010] Optionally, the material box placement assembly includes a material box storage bracket fixedly connected to the upper surface of the base frame. The material box storage bracket is provided with a pair of synchronous wheel brackets. The top of the synchronous wheel brackets and the middle of the material box storage bracket are provided with a synchronous wheel conveyor belt assembly. A stepper motor for driving the synchronous wheel conveyor belt assembly is fixedly connected to the upper surface of the material box storage bracket. The material box storage bracket is provided with a pair of normally open proximity switches that are vertically corresponding. Multiple rows of vertically corresponding material boxes are placed on the material box storage bracket.
[0011] Optionally, the operation display component includes an operation display screen fixedly connected to the top of the base frame. The upper surface of the operation display screen is provided with a manually controlled tri-color LED strip buzzer, and the operation display screen is also provided with an emergency stop switch.
[0012] In summary, this application includes at least one of the following beneficial technical effects:
[0013] This invention, through the design of its feeding assembly, clamping and conveying assembly, heating assembly, pushing assembly, discharge waiting assembly, and material box placement assembly, enables the chip baking equipment to possess rapid drying technology. This not only significantly shortens chip processing time and reduces the production cycle per batch, thereby improving production efficiency, but also allows for more precise control of temperature and humidity, thus reducing unnecessary energy consumption and saving energy. Attached Figure Description
[0014] Figure 1 A schematic diagram of the structure of a high-efficiency chip baking device according to this utility model is provided;
[0015] Figure 2 for Figure 1 The side view of the component is displayed in the middle.
[0016] Figure 3 for Figure 1 Schematic diagram of the structure of the infeed assembly;
[0017] Figure 4 for Figure 1 Schematic diagram of the structure of the center clamping conveyor assembly;
[0018] Figure 5 for Figure 1 Schematic diagram of the heating element;
[0019] Figure 6 for Figure 5 A partial diagram of the split structure;
[0020] Figure 7 for Figure 1 Schematic diagram of the structure of the pusher assembly;
[0021] Figure 8 for Figure 1 Schematic diagram of the structure of the material discharge waiting component;
[0022] Figure 9 for Figure 1 A schematic diagram of the structure of the material box placement component.
[0023] Reference numerals: 1. Base frame; 11. Protective frame;
[0024] 2. Feeding assembly; 21. Motor bracket; 22. Split-type conveyor line bracket; 23. Drive motor; 24. Toothed synchronous pulley set; 25. Material blocking mechanism; 26. Coupling;
[0025] 3. Heating assembly; 31. Support base frame; 32. Mold; 33. Laser beam detection device; 34. Heating plate; 35. Heating plate base frame; 36. Heating rod; 37. Temperature sensor;
[0026] 4. Material clamping and conveying assembly; 41. Support main board; 42. Screw moving mechanism; 43. Rotary cylinder connecting plate; 44. Rotary cylinder; 45. Flexible gripper connecting plate; 46. SMC flexible gripper;
[0027] 5. Pushing assembly; 51. Conveying bracket; 52. Screw conveying module; 53. Baffle plate column; 54. G10 baffle plate; 55. Laser beam sensor; 56. Pushing rod;
[0028] 6. Material unloading waiting assembly; 61. Horizontal axis moving module; 62. Vertical axis moving module; 63. Empty material box plate gripper;
[0029] 7. Material box placement assembly; 71. Material box storage bracket; 72. Synchronous pulley bracket; 73. Stepper motor; 74. Normally open proximity switch; 75. Synchronous pulley conveyor belt assembly; 671. Material box;
[0030] 8. Operation display component; 81. Operation display screen; 82. Three-color LED strip buzzer; 83. Emergency stop switch. Detailed Implementation
[0031] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0032] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.
[0033] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0034] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0035] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0036] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0037] Example
[0038] like Figures 1 to 9 As shown, this utility model proposes a high-efficiency chip baking device, including a base frame 1, and further comprising: a feeding assembly 2, a clamping and conveying assembly 4, a heating assembly 3, a pushing assembly 5, a discharging and waiting assembly 6, and a material box placement assembly 7, which are sequentially connected on the base frame 1; a protective frame 11, fixedly connected to the base frame 1, with an operation display assembly 8 on the top of the protective frame 11 for controlling the feeding assembly 2, the clamping and conveying assembly 4, the heating assembly 3, the pushing assembly 5, the discharging and waiting assembly 6, and the material box placement assembly 7. The operation display assembly 8 includes an operation display screen 81 fixedly connected to the top of the base frame 1. The operation display screen 81 is typically the user interface of the baking device, designed to control and monitor the baking process. The upper surface of the operation display screen 81 is equipped with a manually controlled tri-color LED buzzer 82, which emits an audible signal to alert the operator to the equipment status. The operation display screen 81 also includes an emergency stop switch 83.
[0039] Furthermore, the feeding assembly 2 includes a pair of separate conveyor line supports 22 fixedly connected to the base frame 1. The separate conveyor line supports 22 are structural components used to support and fix the conveyor line in the baking equipment. Their main function is to transport the chips or other products to be baked from one station to another in a certain rhythm and sequence. A motor support 21 corresponding to one of the separate conveyor line supports 22 is fixedly connected to the upper surface of the base frame 1. A drive motor 23 is fixedly connected to the top of the motor support 21, and a coupling 26 is fixedly connected to the output shaft of the drive motor 23. The coupling 26 is a mechanical component that connects different parts inside the equipment and transmits power or rotational motion. The separate conveyor line supports 22 are equipped with toothed synchronous pulley sets 24. Toothed synchronous pulley sets 24 are typically used to realize mechanical transmission within the equipment. The toothed synchronous pulley set 24 consists of a synchronous belt (usually a toothed belt) and matching synchronous pulleys. The teeth mesh with the teeth on the pulleys, thereby ensuring precise transmission. The top of the split conveyor support 22 is also equipped with a pair of baffle mechanisms 25. The baffle mechanisms 25 are mainly used to prevent chips or other materials from sliding, tilting or falling during the baking process, and to ensure that the baking materials are stably placed in the heating area. The end of the coupling 26 away from the drive motor 23 is connected to the toothed synchronous pulley set 24.
[0040] The clamping and conveying assembly 4 includes a support main plate 41 fixedly connected to the upper surface of the base frame 1. A lead screw moving mechanism 42 is provided on the upper surface of the support main plate 41. The lead screw moving mechanism 42 is typically a mechanical transmission system used in equipment, primarily for controlling the precise position or movement of the rotary cylinder connecting plate 43 on the baking equipment. A lead screw (also called a screw rod) is a commonly used component in mechanical transmission; it generates linear displacement through rotation. The rotary cylinder connecting plate 43 is slidably connected to the lead screw moving mechanism 42. A rotary cylinder 44 is provided on the lower surface of the end of the rotary cylinder connecting plate 43 away from the lead screw moving mechanism 42. The rotary cylinder 44 is a device that rotates via airflow, enabling the chip to uniformly contact the heat source during heating or processing, thereby avoiding localized overheating or underheating. A flexible gripper connecting plate 45 is fixedly connected to the bottom end of the rotary cylinder 44. A pair of SMC flexible grippers 46 are provided on the lower surface of the flexible gripper connecting plate 45. The SMC flexible grippers 46 are flexible gripper assemblies used to clamp and move the chip during the chip baking process. These grippers are typically made of SMC material, a composite material composed of resin and reinforcing fibers (such as glass fiber), which has high strength, high temperature resistance and good mechanical properties.
[0041] Secondly, the heating assembly 3 includes a support frame 31 fixedly connected to the upper surface of the base frame 1. The upper surface of the support frame 31 has multiple heating plate bases 35 arranged linearly. The heating plates 34 on the heating plate bases 35 are typically made of heat-resistant material. Each heating plate 34 has a heating plate 34 on its upper surface. A heating rod 36 and a temperature sensor 37 are located in the middle of each heating plate 34 and heating plate base 35. The heating rod 36 is typically an element that converts electrical energy into heat energy to heat the chip itself. The temperature sensor 37 typically uses a high-precision thermocouple to monitor the temperature. The temperature sensor 37 can provide accurate temperature data in high-temperature environments to ensure the temperature control accuracy of the equipment. Each heating plate 34 has a mold 32 on its upper surface. The mold 32 is typically used to support and fix the chip in the correct position during the baking process. Its design goal is to ensure uniform baking, prevent chip deformation, and effectively conduct heat. The mold 32 can be quickly replaced according to the size of the chip.
[0042] Furthermore, the feeding assembly 5 includes a pair of conveying brackets 51 fixedly connected to the upper surface of the base frame 1. The top of each conveying bracket 51 is equipped with a lead screw conveying module 52, which is a mechanical component used for precise conveying and positioning of chips during the baking process. Driven by a lead screw, it uses a rotating lead screw to move a nut or other connecting parts along a certain track, achieving automated conveying and positioning of chips or materials in the baking equipment. On both sides of the lead screw conveying module 52, the upper surface of the base frame 1 is equipped with a pair of baffle plate columns 53. The top of each baffle plate column 53 is fixedly connected to a G10 baffle plate 54. The G10 baffle plate 54 typically refers to a material or component used in a high-efficiency chip baking equipment. G10 is a common glass fiber reinforced plastic, usually composed of epoxy resin and glass fiber woven fabric. It has good mechanical strength, electrical insulation, and heat resistance, and is therefore often used in environments requiring high temperature resistance and electrical insulation. A push rod 56 is provided above one end of the lead screw conveyor module 52 near the conveyor bracket 51. The push rod 56 is a key component of the equipment and is usually used to push the chip or other product to be baked from one area to another.
[0043] Furthermore, the unloading waiting assembly 6 includes a horizontal axis moving module 61 fixedly connected to the upper surface of the base frame 1. The horizontal axis moving module 61 typically refers to a device used for the lateral horizontal movement of the chip during baking. This ensures precise control during the baking process, guaranteeing that the chip receives heat evenly. A vertical axis moving module 62 is horizontally slidably connected to the horizontal axis moving module 61. The vertical axis moving module 62 typically refers to a mechanical device used to control the vertical movement during the baking process. A gripping empty material box plate 63 is vertically slidably connected to the vertical axis moving module 62. The function of the gripping empty material box plate 63 is to grip and transport empty material boxes from a designated position to other parts of the device using a mechanical device. A material box 671 is also placed on the gripping empty material box plate 63. The material box 671 typically refers to a container used to place and carry the chip.
[0044] Furthermore, the material box placement assembly 7 includes a material box storage bracket 71 fixedly connected to the upper surface of the base frame 1. The material box storage bracket 71 is an assembly used to store and support material boxes used during the chip baking process. The material box storage bracket 71 is equipped with a pair of synchronous wheel brackets 72. A synchronous wheel conveyor belt assembly 75 is located at the top of the synchronous wheel brackets 72 and in the middle of the material box storage bracket 71. The synchronous wheel conveyor belt assembly 75 is typically a mechanical component used to transport chips or other electronic components through the heating zone of the baking equipment. This assembly generally consists of a conveyor belt, synchronous wheels, and a drive system, and its main function is to ensure stable and uniform movement of materials during the baking process. A stepper motor 73 driving the synchronous wheel conveyor belt assembly 75 is fixedly connected to the upper surface of the material box storage bracket 71. The stepper motor 73 is mainly used to precisely control the position, speed, and angle of various moving parts in the equipment, thereby ensuring that moving parts in the equipment (such as conveyor belts) move to the required positions. The material box storage bracket 71 is equipped with a pair of normally open proximity switches 74 corresponding to each other. The normally open proximity switches 74 are typically used to detect the presence or position of objects. When no object is near, its output is off (the switch is in the "normally open" state); when an object approaches, the switch closes, the output signal is activated, and subsequent control operations are triggered. Multiple rows of corresponding material boxes 671 are placed on the material box storage bracket 71.
[0045] In this embodiment, when a high-efficiency chip baking device is required, the chip first arrives at the feeding assembly 2. The drive motor 23 on the motor bracket 21 drives the toothed synchronous pulley set 24 through the coupling 26. When the coupling 26 rotates a certain angle or number of turns, the blocking mechanism 25 can lift or lower the chip through the transmission of the toothed synchronous pulley set 24, and smoothly transport the chip to the next process. When the chip arrives at the clamping and conveying assembly 4, it first sits on the support main board 41. The support main board 41 provides a stable placement platform for the chip. Then, the rotary cylinder connecting plate 43 can slide vertically on the lead screw moving mechanism 42, and the rotary cylinder 44 at the bottom of one end of the rotary cylinder connecting plate 43 drives the flexible gripper connecting plate 45. After that, the flexible gripper connecting plate 45 clamps the chip through the SMC flexible gripper 46 and transfers it to the next process. When the chip is transported to the heating assembly 3, it is first placed onto the mold 32 one by one. Furthermore, the shape and size of the mold 32 are closely matched to the chip, and then the laser beam detection device 33 is used to detect whether the chip is accurately placed in the mold 32. Then, the heating rod 36 operates to generate heat, which is transferred to the heating plate 34 and the mold 32 through heat conduction, thereby baking the chip. Further, when the baked chip is conveyed to the pusher assembly 5, the lead screw conveyor module 52 is responsible for the precise delivery of the chip, the G10 baffle plate 54 is used to prevent the chip from moving excessively, and the laser beam sensor 55 is used to detect the position and status of the chip. When the chip is in the correct position and the laser beam sensor 55 confirms that there is no problem, the pusher rod 56 moves forward, pushing the chip out of the pusher assembly 5 and conveying it to the unloading waiting assembly 6. Furthermore, the horizontal axis movement module 61 can move the vertical axis movement module 62 and the empty material box gripping plate 63 to directly above the chip or to a suitable horizontal position for subsequent gripping or other operations. The vertical axis movement module 62 and the horizontal axis movement module 61 work together, and the empty material box gripping plate 63 places the material box 671 onto the material box placement assembly 7. Finally, the stepper motor 73 provides power to the synchronous wheel conveyor belt assembly 75, thereby driving the material box 671 to move between the material discharge waiting assembly 6 and the material box placement assembly 7. The normally open proximity switch 74 is used to detect the position of the material box 671. When the material box 671 approaches or reaches a specific position, the normally open proximity switch 74 senses it and changes its output state from normally open to closed, sending a signal to the control system. Finally, the material box 671 is placed on the synchronous wheel conveyor belt assembly 75 to complete the entire conveying and placement process.
[0046] The preferred embodiments of this utility model described above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A high-efficiency chip baking device, comprising a base frame (1), characterized in that, Also includes: The feeding assembly (2), clamping and conveying assembly (4), heating assembly (3), pushing assembly (5), discharging waiting assembly (6) and material box placement assembly (7) are arranged sequentially on the base frame (1); The protective frame (11) is fixedly connected to the base frame (1). The top of the protective frame (11) is provided with an operation display component (8) for the control feeding component (2), the clamping and conveying component (4), the heating component (3), the pushing component (5), the discharge waiting component (6), and the material box placement component (7).
2. The high-efficiency chip baking equipment according to claim 1, characterized in that, The feeding assembly (2) includes a pair of split conveyor line brackets (22) fixedly connected to the base frame (1). The upper surface of the base frame (1) is fixedly connected to a motor bracket (21) corresponding to one of the split conveyor line brackets (22). A drive motor (23) is fixedly connected to the top of the motor bracket (21). A coupling (26) is fixedly connected to the output shaft of the drive motor (23). A toothed synchronous pulley set (24) is provided on the split conveyor line bracket (22). A pair of material blocking mechanisms (25) are also provided on the top of the split conveyor line bracket (22). The end of the coupling (26) away from the drive motor (23) is connected to the toothed synchronous pulley set (24).
3. The high-efficiency chip baking equipment according to claim 1, characterized in that, The clamping and conveying assembly (4) includes a support main board (41) fixedly connected to the upper surface of the base frame (1). The upper surface of the support main board (41) is provided with a lead screw moving mechanism (42). A rotary cylinder connecting plate (43) is slidably connected to the lead screw moving mechanism (42). A rotary cylinder (44) is provided on the lower surface of the end of the rotary cylinder connecting plate (43) away from the lead screw moving mechanism (42). A flexible gripper connecting plate (45) is fixedly connected to the bottom end of the rotary cylinder (44). A pair of SMC flexible grippers (46) are provided on the lower surface of the flexible gripper connecting plate (45).
4. The high-efficiency chip baking equipment according to claim 1, characterized in that, The heating assembly (3) includes a support base (31) fixedly connected to the upper surface of the base frame (1). The upper surface of the support base (31) is provided with a plurality of heating plate base frames (35) arranged in a linear pattern. The upper surface of each heating plate base frame (35) is provided with a heating plate (34). The middle part of each heating plate (34) and heating plate base frame (35) is provided with a heating rod (36) and a temperature sensor (37). The upper surface of each heating plate (34) is provided with a mold (32).
5. The high-efficiency chip baking equipment according to claim 1, characterized in that, The pushing assembly (5) includes a pair of conveying brackets (51) fixedly connected to the upper surface of the base frame (1). The top of the conveying bracket (51) is provided with a screw conveying module (52). The upper surface of the base frame (1) is provided with a pair of baffle plate columns (53) on both sides of the screw conveying module (52). The top of the baffle plate column (53) is fixedly connected with a G10 baffle plate (54). The screw conveying module (52) is provided with a pushing rod (56) above the end near the conveying bracket (51).
6. The high-efficiency chip baking equipment according to claim 1, characterized in that, The material discharge waiting component (6) includes a horizontal axis moving module (61) fixedly connected to the upper surface of the base frame (1), a vertical axis moving module (62) is horizontally slidably connected to the horizontal axis moving module (61), a gripping empty material box plate (63) is vertically slidably connected to the vertical axis moving module (62), and a material box (671) is also placed on the gripping empty material box plate (63).
7. The high-efficiency chip baking equipment according to claim 1, characterized in that, The material box placement assembly (7) includes a material box storage bracket (71) fixedly connected to the upper surface of the base frame (1). The material box storage bracket (71) is provided with a pair of synchronous wheel brackets (72). The top of the synchronous wheel brackets (72) and the middle of the material box storage bracket (71) are provided with a synchronous wheel conveyor belt assembly (75). The upper surface of the material box storage bracket (71) is fixedly connected with a stepper motor (73) that drives the synchronous wheel conveyor belt assembly (75). The material box storage bracket (71) is provided with a pair of normally open proximity switches (74) that are vertically corresponding. The material box storage bracket (71) is provided with multiple rows of vertically corresponding material boxes (671).
8. The high-efficiency chip baking equipment according to claim 1, characterized in that, The operation display component (8) includes an operation display screen (81) fixedly connected to the top of the base frame (1). The upper surface of the operation display screen (81) is provided with a manually controlled three-color LED buzzer (82). The operation display screen (81) is also provided with an emergency stop switch (83).