A mortar screening device with a filter screen that is easy to replace
By designing a disassembly and assembly mechanism, the problem of difficult-to-replace and clean filter screens in existing mortar screening devices has been solved, achieving efficient screening and maintenance, and improving the operational stability and production continuity of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUANGGANG GUANGSHENG NEW WALL MATERIAL CO LTD
- Filing Date
- 2025-06-13
- Publication Date
- 2026-06-05
AI Technical Summary
Existing mortar screening devices are difficult to clean and replace quickly during maintenance, resulting in incomplete cleaning, easy accumulation of impurities that clog the screen, reduced screening efficiency and product quality, long and complicated maintenance cycles, increased equipment downtime and maintenance costs, and impact on production continuity and overall operational efficiency.
A screening device including a disassembly mechanism and a combination mechanism was designed. The disassembly mechanism achieves rapid disassembly and cleaning of the filter screen through the combination of a secondary box, a groove, a connecting box, a storage box, a mounting groove, a filter frame, a slope plate, a screen body, a fixing plate, and bolts. The combination mechanism sprays cleaning liquid evenly through a nozzle to prevent clogging and improve maintenance efficiency and screening quality.
It enables quick disassembly and cleaning of the filter screen, reduces downtime, ensures stable screening quality, prevents clogging, improves screening efficiency and equipment lifespan, and ensures efficient, continuous and easy-to-maintain dry-mixed mortar screening process.
Smart Images

Figure CN224321836U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of dry-mixed mortar screening, and in particular to a mortar screening device that facilitates filter screen replacement. Background Technology
[0002] Dry-mixed mortar screening refers to the process of separating and classifying particles in dry-mixed mortar according to their size using a sieve. This process can remove impurities and large particles, ensuring that the mortar particles are uniform and fine, and improving the mortar's workability and quality stability. It is an important link in the production and application of dry-mixed mortar. With the continuous development of technology, the functional requirements for screening devices are also getting higher and higher. Therefore, there is a particular need for a mortar screening device with easy-to-replace filter screens.
[0003] However, existing mortar screening devices lack easily removable filter screens. Dry mortar screening devices are difficult to clean and replace quickly during maintenance, resulting in incomplete cleaning, easy accumulation of impurities that clog the screen, reduced screening efficiency and product quality. In addition, the maintenance cycle is long and complicated, increasing equipment downtime and maintenance costs, affecting production continuity and overall operational efficiency. Utility Model Content
[0004] The purpose of this utility model is to provide a mortar screening device with a convenient filter screen replacement, in order to solve the problems mentioned in the background art. Existing mortar screening devices without convenient filter screen disassembly make it difficult to quickly clean and replace the filter screen during maintenance, resulting in incomplete cleaning, easy accumulation of impurities clogging the screen, reducing screening efficiency and product quality. In addition, the maintenance cycle is long and complicated, increasing equipment downtime and maintenance costs, affecting production continuity and overall operation efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a mortar screening device with a convenient filter screen replacement, comprising a main body and a disassembly mechanism, wherein the disassembly mechanism is provided on one side of the surface of the main body and the assembly mechanism is provided at one end of the main body;
[0006] The disassembly mechanism includes a secondary housing, a groove, a connecting box, a storage box, an installation slot, a filter frame, a slope plate, a mesh body, a fixing plate, and bolts. The secondary housing is connected to the outer wall of the main housing. The groove is formed on the inner wall of the main housing. The connecting box is fitted into the bottom of the main housing. The storage box is fitted into the bottom of the secondary housing. An installation slot is formed on one side of the groove. A filter frame is fitted into the groove. A slope plate is fixedly connected to the inside of the connecting box. The mesh body is installed inside the filter frame. A fixing plate is fixedly connected to one side of the filter frame. Bolts are fitted onto the surface of the fixing plate.
[0007] Preferably, the groove is provided in two sets, and the two sets of grooves are symmetrically distributed on the mounting groove.
[0008] Preferably, the main body of the fixing plate is fitted inside the mounting groove, and the fixing plate is fitted into the mounting groove by bolts.
[0009] Preferably, two sets of bolts are provided in the fixing plate and are symmetrically distributed along the length of the fixing plate.
[0010] Preferably, the side wall of the connecting box is aligned with the position of the sub-box, and the slope foot of the slope plate is aligned with the top of the inner wall of the sub-box.
[0011] Preferably, the sub-box is also provided with a groove and a mounting groove, and the connecting box and the storage box are respectively located on the lower side of their respective net bodies.
[0012] Preferably, the combined mechanism includes a feed inlet, a water tank, a feed pipe, a water inlet, a mounting plate, and a nozzle. Feed inlets are provided on both side walls of the main body. A water tank is connected to the top of the main body. A feed pipe is installed at the outer edge of the feed inlet. A water inlet is provided at the top of the water tank. A mounting plate is connected to the water outlet of the water tank. A nozzle is installed at the bottom of the mounting plate.
[0013] Preferably, the main body of the mounting plate is fitted into the main housing, and multiple sets of nozzles are provided, which are symmetrically and equally spaced along the bottom end of the mounting plate.
[0014] Preferably, there are two sets of water inlets, which are symmetrically distributed along the water tank.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This mortar screening device with easy filter replacement, through the setting of a disassembly mechanism and a combination mechanism, facilitates the quick disassembly and cleaning of the filter screen and filter components in the dry-mixed mortar screening device, improving maintenance efficiency, reducing downtime, and ensuring stable screening quality. The combination mechanism sprays cleaning liquid evenly through a nozzle to clean the screen surface in real time, prevent clogging, improve screening efficiency and equipment service life. The two mechanisms work together to ensure that the dry-mixed mortar screening process is efficient, continuous and easy to maintain. Attached Figure Description
[0016] Figure 1 This is a side view of the appearance structure of this utility model;
[0017] Figure 2 This is a cross-sectional exploded side view of some parts of the disassembly mechanism of this utility model;
[0018] Figure 3 This is a cross-sectional exploded side view of some parts of the combined mechanism of this utility model;
[0019] Figure 4This is a side-view diagram of the mounting plate structure of this utility model;
[0020] Figure 5 This utility model Figure 2 Enlarged structural diagram at point A in the middle.
[0021] In the diagram: 1. Main housing; 2. Disassembly mechanism; 201. Sub-housing housing; 202. Groove; 203. Connecting box; 204. Storage box; 205. Mounting groove; 206. Filter frame; 207. Slope plate; 208. Net body; 209. Fixing plate; 210. Bolt; 3. Assembly mechanism; 301. Feed inlet; 302. Water tank; 303. Feed pipe; 304. Water inlet; 305. Mounting plate; 306. Nozzle. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-5 This utility model provides a technical solution: a mortar screening device with convenient filter screen replacement, including a main box 1 and a disassembly mechanism 2. The disassembly mechanism 2 is provided on one side of the surface of the main box 1, and the assembly mechanism 3 is provided at one end of the main box 1.
[0024] The disassembly mechanism 2 includes a secondary housing 201, a groove 202, a connecting box 203, a storage box 204, an installation slot 205, a filter frame 206, a slope plate 207, a mesh body 208, a fixing plate 209, and bolts 210. The secondary housing 201 is connected to the outer wall of the main housing 1. The groove 202 is formed in the inner wall of the main housing 1. The connecting box 203 is fitted into the bottom of the main housing 1. The storage box 204 is fitted into the bottom of the secondary housing 201. An installation slot 205 is formed on one side of the groove 202. The filter frame 206 is fitted into the inside of the groove 202. The slope plate 207 is fixedly connected to the inside of the connecting box 203. The mesh body 208 is installed inside the filter frame 206. The fixing plate 209 is fixedly connected to one side of the filter frame 206. Bolts 210 are fitted onto the surface of the fixing plate 209. The secondary housing 201, groove 202, and connecting box 203 are connected to the main housing 201. The storage box 204, mounting groove 205, filter frame 206, slope plate 207, mesh body 208, fixing plate 209, and bolts 210 are arranged so that when the mortar enters the main box 1 through the combination mechanism 3, it is filtered by the mesh body 208 on the main box 1. After filtration, it is guided by the slope plate 207 on the connecting box 203 and flows into the secondary box 201. It is then filtered again by the filter components in the secondary box 201. Finally, the remaining material enters the storage box 204. Then, the connecting box 203 and the storage box 204 can be quickly disassembled through a simple pull-out structure. When the mesh body 208 needs to be disassembled and replaced, the bolts 210 are turned to loosen the fixing plate 209, and the filter frame 206 and fixing plate 209 can be removed by pulling out, thus facilitating the disassembly and replacement of the mesh body 208.
[0025] Furthermore, two sets of grooves 202 are provided, and the two sets of grooves 202 are symmetrically distributed on the mounting groove 205. Through the setting of the grooves 202, the grooves 202 play the role of installing and positioning the filter frame 206 in the device, so that it is stably fitted into the main box 1, ensuring the precise docking of the filter components. At the same time, the groove 202 is provided with a mounting groove 205 on one side, which makes it easy for the fixing plate 209 and the bolt 210 to lock the filter frame 206 together, ensuring that the filtration process is efficient and stable.
[0026] Furthermore, the main body of the fixing plate 209 is fitted inside the mounting groove 205. The fixing plate 209 is fitted into the mounting groove 205 by bolts 210. Through the setting of the fixing plate 209, the fixing plate 209 is used to securely install the filter frame 206 in the groove 202. Its main body is fitted into the mounting groove 205 and locked by two sets of symmetrically distributed bolts 210 to prevent the filter frame 206 from loosening or shifting, and to facilitate disassembly and maintenance.
[0027] Furthermore, two sets of bolts 210 are provided in the fixing plate 209 and are symmetrically distributed along the length of the fixing plate 209. Through the setting of bolts 210, the fixing plate 209 is securely installed in the mounting groove 205, which plays the role of locking the filter frame 206. The two sets of symmetrical distribution enhance the connection stability and effectively prevent the filter assembly from loosening or shifting during operation, ensuring the overall stability and filtration effect of the disassembly mechanism 2.
[0028] Furthermore, the side wall of the connecting box 203 is aligned with the position of the sub-box 201, and the slope foot of the slope plate 207 is aligned with the top of the inner wall of the sub-box 201. Through the setting of the slope plate 207, the slope plate 207 is fixed inside the connecting box 203 and is arranged at an angle to guide the filtered liquid or impurities to flow smoothly to the sub-box 201 and the storage box 204 below it, thereby improving the filtration efficiency and facilitating subsequent filtration cleaning and maintenance.
[0029] Furthermore, the secondary housing 201 is also provided with a groove 202 and an installation groove 205. The connecting box 203 and the storage box 204 are respectively set on the lower side of their respective net bodies 208. Through the setting of the connecting box 203 and the storage box 204, the connecting box 203 is fitted into the bottom end of the main housing 1 to receive the liquid filtered by the filter frame 206 and guide its flow through the slope plate 207. The storage box 204 is fitted into the bottom end of the secondary housing 201 to collect the impurities and residues that settle during the filtration process, which is convenient for subsequent cleaning and maintenance operations.
[0030] Furthermore, the combined mechanism 3 includes a feed inlet 301, a water tank 302, a feed pipe 303, a water inlet 304, a mounting plate 305, and a nozzle 306. Feed inlets 301 are provided on both side walls of the main housing 1. The water tank 302 is connected to the top of the main housing 1. The feed pipe 303 is installed at the outer edge of the feed inlet 301. The water inlet 304 is provided on the top of the water tank 302. The water outlet of the water tank 302 is connected to the mounting plate 305. A nozzle 306 is installed at the bottom of the mounting plate 305. 6. With the setup of inlet 301, water tank 302, feed pipe 303, water inlet 304, mounting plate 305 and nozzle 306, rapid feeding is achieved through feed pipe 303 and water inlet 304 during the feeding process. At the same time, the bottom of water tank 302 is connected to mounting plate 305, and multiple sets of nozzles 306 are installed on the bottom of the plate. The nozzles 306 can spray and rinse the filter frame 206 or internal components evenly to avoid the dry mortar clogging the filter screen and facilitate subsequent maintenance.
[0031] Furthermore, the main body of the mounting plate 305 is fitted into the main housing 1. Multiple sets of nozzles 306 are provided and are symmetrically and equally spaced along the bottom of the mounting plate 305. Through the setting of the nozzles 306, the nozzles 306 are installed at the bottom of the mounting plate 305 and are symmetrically and equally spaced to spray the water in the water tank 302 evenly onto the filter frame 206 and the surface of the filter components, so as to achieve efficient rinsing. The nozzles 306 ensure that the cleaning liquid covers the entire area, prevent clogging and impurity accumulation, improve the filtration effect of the disassembly mechanism 2 and the convenience of equipment maintenance.
[0032] Furthermore, two sets of water inlets 304 are provided, which are symmetrically distributed along the water tank 302. The water inlets 304 are located at the top of the water tank 302, and are symmetrically distributed in two sets. This is used to inject the water required for cleaning into the water tank 302, ensuring that there is sufficient water in the water tank 302 for the spray nozzles 306 to spray, thereby achieving effective rinsing of the filter frame 206 and other components, maintaining the cleanliness and normal operation of the device.
[0033] Working principle: During the feeding process, rapid feeding is achieved through the feed pipe 303 and the water inlet 304. After the mortar enters the main box 1 through the combined mechanism 3, it is filtered by the mesh body 208 on the main box 1. After filtration, it is guided by the slope plate 207 on the connecting box 203 and flows into the auxiliary box 201. It then undergoes secondary filtration through the filter components in the auxiliary box 201. Finally, the remaining material enters the storage box 204. Afterward, the connecting box 203 is quickly closed through a simple pull-out structure. The storage box 204 is disassembled, and the bottom of the water tank 302 is connected to the mounting plate 305. Multiple sets of spray nozzles 306 are installed on the bottom of the plate. The spray nozzles 306 can spray and rinse the filter frame 206 or internal components evenly to prevent the dry mortar from clogging the filter screen. At the same time, it is convenient for subsequent maintenance. When it is necessary to disassemble and replace the screen body 208, the bolts 210 are turned to loosen the fixing plate 209, and the filter frame 206 and the fixing plate 209 are removed by pulling, so as to facilitate the disassembly and replacement of the screen body 208.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mortar screening device with a convenient filter screen replacement, comprising a main housing (1) and a disassembly mechanism (2), characterized in that: A disassembly mechanism (2) is provided on one side of the surface of the main box (1), and a combination mechanism (3) is provided at one end of the main box (1). The disassembly mechanism (2) includes a secondary housing (201), a groove (202), a connecting box (203), a storage box (204), a mounting groove (205), a filter frame (206), a slope plate (207), a mesh body (208), a fixing plate (209), and bolts (210). The secondary housing (201) is connected to the outer wall of the main housing (1). The groove (202) is provided on the inner wall of the main housing (1). The connecting box (203) is fitted into the bottom of the main housing (1). A storage box (204) is fitted into the bottom of the box body (201). An installation groove (205) is provided on one side of the groove (202). A filter frame (206) is fitted into the inside of the groove (202). A slope plate (207) is fixedly connected inside the connecting box (203). A mesh body (208) is installed inside the filter frame (206). A fixing plate (209) is fixedly connected to one side of the filter frame (206). Bolts (210) are fitted into the surface of the fixing plate (209).
2. The mortar screening device with convenient filter screen replacement according to claim 1, characterized in that: The groove (202) is provided in two sets, and the two sets of grooves (202) are symmetrically distributed on the mounting groove (205).
3. A mortar screening device with a convenient filter screen replacement according to claim 1, characterized in that: The main body of the fixing plate (209) is fitted inside the mounting groove (205), and the fixing plate (209) is fitted into the mounting groove (205) by bolts (210).
4. A mortar screening device with a convenient filter screen replacement according to claim 1, characterized in that: Two sets of bolts (210) are provided in the fixing plate (209) and are symmetrically distributed along the length of the fixing plate (209).
5. A mortar screening device with a convenient filter screen replacement according to claim 1, characterized in that: The side wall of the connecting box (203) is aligned with the position of the sub-box (201), and the slope foot of the slope plate (207) is aligned with the top of the inner wall of the sub-box (201).
6. A mortar screening device with a convenient filter screen replacement according to claim 1, characterized in that: The sub-box (201) is also provided with a groove (202) and an installation groove (205), and the connecting box (203) and the storage box (204) are respectively located on the lower side of their respective net bodies (208).
7. A mortar screening device with a convenient filter screen replacement according to claim 1, characterized in that: The combined mechanism (3) includes a feed inlet (301), a water tank (302), a feed pipe (303), a water inlet (304), a mounting plate (305), and a nozzle (306). The two side walls of the main body (1) are provided with feed inlets (301). The top of the main body (1) is connected to the water tank (302). The feed pipe (303) is installed at the outer edge of the feed inlet (301). The top of the water tank (302) is provided with a water inlet (304). The water outlet of the water tank (302) is connected to the mounting plate (305). The bottom of the mounting plate (305) is equipped with a nozzle (306).
8. A mortar screening device with a convenient filter screen replacement according to claim 7, characterized in that: The main body of the mounting plate (305) is fitted into the main housing (1), and the nozzles (306) are provided in multiple sets and are symmetrically and equally spaced along the bottom end of the mounting plate (305).
9. A mortar screening device with a convenient filter screen replacement according to claim 7, characterized in that: The water inlet (304) is provided in two sets, and the two sets of water inlets (304) are symmetrically distributed along the water tank (302).