A cleaning mechanism for metal product production
By designing the transmission system and cleaning mechanism, the problem of the single cleaning method of existing devices has been solved, achieving diverse and efficient cleaning results, adapting to the cleaning needs of different metal products, and facilitating waste disposal.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI QIANCHEN TECH CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-06-05
AI Technical Summary
Existing metal cleaning devices have limitations and lack diversity in terms of choosing between air washing or water washing, and cannot provide adaptive cleaning according to the needs of different metal products.
A cleaning mechanism for metal product manufacturing was designed, comprising a transmission system, a fan, a spray head, and a collection hopper. The drive wheel is rotated by a transmission motor to realize the automatic conveying of metal products. The fan and spray head are used for air drying and water washing. The fan design forms a balanced airflow field and the spray head cleaning method to adapt to different cleaning needs.
It enables the selection of cleaning methods based on actual conditions, improves the diversity and efficiency of cleaning facilities, prevents rust, facilitates the rapid collection of waste and waste liquid, and reduces the burden of manual operation.
Smart Images

Figure CN224321935U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal product cleaning technology, specifically a cleaning mechanism for metal product manufacturing. Background Technology
[0002] In the fields of machinery manufacturing, automotive parts, aerospace, and electronic equipment, most parts are made of metal. During metal processing, such as casting, forging, cutting, welding, and electroplating, various contaminants remain on the surface of the workpiece. To facilitate subsequent use, it is often necessary to clean the workpiece to remove these contaminants.
[0003] Chinese Utility Model Patent Publication No. CN 222739850 U discloses a cleaning device for metal product manufacturing. This device uses a conveyor belt to transport metal products. A customized pushing mechanism pushes the metal products from the conveyor belt onto a placement rack in a metal product loading / unloading mechanism. The placement rack moves down, immersing the metal products in cleaning fluid in an ultrasonic cleaning tank. After completion, it moves back up and, with the push mechanism, allows the cleaned metal products to fall back onto the conveyor belt. This device offers excellent automatic loading / unloading capabilities, eliminating the need for manual handling and significantly reducing the workload and efficiency of workers. However, although this cleaning device uses ultrasonic cleaning, it is not convenient to select between air washing or water washing depending on the type of metal product. This results in limited applicability and versatility in the overall cleaning mechanism, hindering its widespread adoption. Summary of the Invention
[0004] The technical problem to be solved by this utility model is to provide a cleaning mechanism for the production of metal products, which can effectively solve the problems in the prior art.
[0005] The technical solution adopted by this utility model is: a cleaning mechanism for metal product manufacturing, including a profile frame and a base plate. Multiple equally spaced rotating rods for conveying are rotatably installed on the side of the profile frame away from the base plate and close to its center line. A transmission belt is provided on the outer edge of each rotating rod away from the center line. A mounting seat and a limiting seat are fixedly installed on the other end of the transmission belt away from the base plate by bolts. A positioning post for positioning is fixedly installed on the other end of the limiting seat away from the base plate. A mounting frame and a positioning frame are fixedly installed on the other end of the profile frame away from the base plate. A fan is provided on the mounting frame directly above the transmission belt. A positioning plate is fixedly installed on the other end of the positioning frame away from the transmission belt. A spray head is provided on the end of the positioning plate close to the transmission belt.
[0006] Preferably, a drive motor is fixedly installed at one end of the base plate near the drive belt, a drive wheel is fixedly installed on the output shaft of the drive motor, a connecting belt is provided on the outer surface of the drive wheel away from the drive motor, a driven wheel is provided at the other end of the connecting belt away from the drive wheel, and a connecting rod is fixedly installed at the other end of the driven wheel away from the connecting belt. The connecting rod and the rotating rod are fixedly installed.
[0007] The above technical solution uses a drive motor to drive the active wheel to rotate, which in turn drives the driven wheel to rotate via a connecting belt. The driven wheel then drives the rotating rod and the drive belt via a connecting rod, thus realizing the conveying of metal products. After the metal products are fixed, automatic conveying can be achieved.
[0008] Preferably, a protective cover is fixedly installed at one end of the profile frame near the drive wheel and the driven wheel, and the drive wheel, the connecting belt and the driven wheel are located on the inner surface of the protective cover.
[0009] The above technical solution protects the drive wheel, connecting belt, and driven wheel with the protective cover. During operation, it prevents accidental contact by operators that could lead to safety accidents, and reduces the entry of dust and debris into the transmission system, thus extending the service life of components such as the drive wheel and driven wheel.
[0010] Preferably, the fans are provided in two identical groups, and each group of fans is provided with two identical fans. The two groups of fans are symmetrically distributed about the center line of the mounting frame, and baffles are fixedly installed on both sides of the mounting frame away from the center line of the base plate.
[0011] Through the above technical solution and the design of the fan, when water washing is required, the metal products fixed above the limit seat can be cleaned by the fan. The symmetrically distributed fans form a balanced airflow field, which effectively blows away floating dust, debris and other debris from the surface of the products. When combined with water washing, the fan can be used to dry the products, thereby preventing them from easily rusting.
[0012] Preferably, a flow divider is fixedly installed at the end of the baffle away from the fan, and the flow divider is designed to be inclined.
[0013] Through the above technical solution, by designing a diverter plate, the airflow can be blown out by the fan and first guided to the diverter plate by the baffle. The inclined diverter plate will converge the airflow towards the center area of the transmission belt. The inclined diverter plate changes the direction of the airflow, so that the wind force is concentrated on the surface of the metal product, thereby improving the cleaning and drying efficiency.
[0014] Preferably, a water tank and a booster pump are fixedly installed at one end of the base plate near the transmission belt. A connecting pipe is provided at one end of the water tank away from the transmission motor. The booster pump is connected to the water tank. A water supply pipe and a spray head are provided at the other end of the connecting pipe away from the booster pump. The spray head is located in front of the fan.
[0015] The above technical solution involves injecting cleaning fluid or water into the water tank, starting the booster pump, and then transporting the pressurized liquid to the spray head via the connecting pipe and water supply pipe. The liquid is then sprayed onto the products on the conveyor belt. When the metal products are fixed in the limit seat, they can be driven by the conveyor belt to achieve spray cleaning.
[0016] Preferably, a collection hopper is fixedly installed at the other end of the profile frame away from the transmission belt and directly below the transmission belt. Multiple identical mounting seats, limiting seats, and positioning columns are provided and are distributed at equal intervals along the transmission belt. A reinforcing block is fixedly installed at the connection of the profile frame.
[0017] Through the above technical solution, the design of the collection hopper allows clean waste and wastewater to flow into the collection hopper, enabling rapid collection of waste liquid and waste, which facilitates subsequent cleaning. Furthermore, the positioning column and the limiting seat can fix the distance between metal products on the transmission belt, preventing the cleaning position from shifting.
[0018] Compared with the prior art, this utility model provides a cleaning mechanism for metal product manufacturing, which has the following beneficial effects:
[0019] 1. This cleaning mechanism for metal product manufacturing, through the design of the fan, can clean the metal products fixed above the limit seat when water washing is required. The symmetrically distributed fans form a balanced airflow field, effectively blowing away floating dust, debris and other debris from the surface of the products. When combined with water washing, the fan can dry the products, thereby preventing them from easily rusting. The cleaning components can be selected according to the actual situation, thereby improving the versatility of the overall mechanism in use and making it easy to promote and use.
[0020] 2. The cleaning mechanism for metal product manufacturing, through the design of the collection hopper, allows cleaning waste and wastewater to flow into the collection hopper, enabling rapid collection of waste liquid and waste, which facilitates subsequent cleaning. Furthermore, the positioning column and limit seat can fix the distance between the metal products on the transmission belt, preventing the cleaning position from shifting. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ;
[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;
[0023] Figure 3 This is a three-dimensional structural diagram of the transmission motor and drive wheel of this utility model;
[0024] Figure 4 This is a schematic diagram of the disassembled structure of the rotating rod and transmission belt of this utility model. Figure 1 ;
[0025] Figure 5 This is a schematic diagram of the disassembled structure of the rotating rod and transmission belt of this utility model. Figure 2 ;
[0026] Figure 6 This is a three-dimensional structural diagram of the water tank and connecting pipe of this utility model;
[0027] Figure 7 This is a schematic diagram of the disassembled structure of the mounting bracket and the diverter plate of this utility model.
[0028] The components include: 1. Profile frame; 2. Base plate; 3. Drive motor; 4. Drive wheel; 5. Connecting belt; 6. Driven wheel; 7. Connecting rod; 8. Protective cover; 9. Rotating rod; 10. Reinforcing block; 11. Drive belt; 12. Mounting base; 13. Limiting seat; 14. Positioning column; 15. Collection hopper; 16. Mounting frame; 17. Baffle; 18. Fan; 19. Water tank; 20. Connecting pipe; 21. Booster pump; 22. Water supply pipe; 23. Spray head; 24. Positioning frame; 25. Positioning plate; 26. Diverter plate. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Example 1: As Figure 1-7 As shown, the present invention provides a cleaning mechanism for metal product manufacturing, including a profile frame 1 and a base plate 2. Multiple equally spaced rotating rods 9 are rotatably mounted on the side of the profile frame 1 away from the base plate 2 and close to its center line for conveying. A transmission belt 11 is provided at the outer edge of the rotating rods 9 away from the center line. A mounting seat 12 and a limiting seat 13 are fixedly mounted on the other end of the transmission belt 11 away from the base plate 2 by bolts. A positioning post 14 for positioning is fixedly mounted on the other end of the limiting seat 13 away from the base plate 2. A mounting frame 16 and a positioning frame 24 are fixedly mounted on the other end of the profile frame 1 away from the base plate 2. A fan 18 is provided on the mounting frame 16 directly above the transmission belt 11. A positioning plate 25 is fixedly mounted on the other end of the positioning frame 24 away from the transmission belt 11. A spray head 23 is provided on the end of the positioning plate 25 close to the transmission belt 11.
[0031] Specifically, a drive motor 3 is fixedly installed at one end of the base plate 2 near the drive belt 11. A drive wheel 4 is fixedly installed on the output shaft of the drive motor 3. A connecting belt 5 is provided on the outer surface of the drive wheel 4 away from the drive motor 3. A driven wheel 6 is provided at the other end of the connecting belt 5 away from the drive wheel 4. A connecting rod 7 is fixedly installed at the other end of the driven wheel 6 away from the connecting belt 5. The connecting rod 7 and the rotating rod 9 are fixedly installed. The advantage is that the drive wheel 4 is driven to rotate by the drive motor 3, and the drive wheel 4 drives the driven wheel 6 to rotate through the connecting belt 5. The driven wheel 6 drives the rotating rod 9 and the drive belt 11 to run through the connecting rod 7, thereby realizing the conveying of metal products. After the metal products are fixed, automatic conveying can be realized.
[0032] Specifically, a protective cover 8 is fixedly installed at one end of the profile frame 1 near the drive wheel 4 and the driven wheel 6. The drive wheel 4, the connecting belt 5, and the driven wheel 6 are located on the inner surface of the protective cover 8. The advantage is that the protective cover 8 can protect the drive wheel 4, the connecting belt 5, and the driven wheel 6. During operation, it can prevent operators from accidentally contacting them and causing safety accidents, and reduce dust and debris from entering the transmission system, thus extending the service life of components such as the drive wheel 4 and the driven wheel 6.
[0033] Specifically, there are two identical sets of fans 18, with two identical fans in each set. The two sets of fans 18 are symmetrically distributed about the center line of the mounting bracket 16. Baffles 17 are fixedly installed on both sides of the mounting bracket 16 away from the center line of the base plate 2. The advantage is that, through the design of the fans 18, when water washing is required, the metal products fixed above the limit seat 13 can be cleaned by the fans 18. The symmetrically distributed fans 18 form a balanced airflow field, effectively blowing away floating dust, debris, etc. on the surface of the products. When combined with water washing, the fans 18 can be used to dry them, thereby preventing them from easily rusting.
[0034] Example 2: Figure 2-7 As shown, this is an improvement on the previous embodiment.
[0035] Specifically, a diverter plate 26 is fixedly installed at the end of the baffle 17 away from the fan 18. The diverter plate 26 adopts an inclined design. The advantage is that, through the design of the diverter plate 26, the airflow blown out by the fan 18 is first guided to the diverter plate 26 by the baffle 17. The inclined diverter plate 26 converges the airflow towards the central area of the transmission belt 11. The inclined diverter plate 26 changes the direction of the airflow, so that the wind force is concentrated on the surface of the metal product, improving the cleaning and drying efficiency.
[0036] Specifically, a water tank 19 and a booster pump 21 are fixedly installed at one end of the base plate 2 near the transmission belt 11. A connecting pipe 20 is provided at one end of the water tank 19 away from the transmission motor 3. The booster pump 21 is interconnected with the water tank 19. A water supply pipe 22 and a spray head 23 are provided at the other end of the connecting pipe 20 away from the booster pump 21. The spray head 23 is located in front of the fan 18. The advantage is that when cleaning liquid or water is injected into the water tank 19 and the booster pump 21 is started, the pressurized liquid is transported to the spray head 23 through the connecting pipe 20 and the water supply pipe 22, and sprayed onto the products on the transmission belt 11. When the metal products are fixed in the limit seat 13, they can cooperate with the transmission of the transmission belt 11 to achieve spray cleaning.
[0037] Specifically, a collection hopper 15 is fixedly installed at the other end of the profile frame 1 away from the transmission belt 11 and directly below the transmission belt 11. Multiple identical mounting bases 12, limiting bases 13, and positioning posts 14 are provided and are distributed at equal intervals on the transmission belt 11. A reinforcing block 10 is fixedly installed at the connection of the profile frame 1. The advantage is that, through the design of the collection hopper 15, clean waste and wastewater can flow into the collection hopper 15, which can realize the rapid collection of waste liquid and waste, which can facilitate subsequent cleaning. Furthermore, the positioning posts 14 and the limiting bases 13 can fix the distance between the metal products on the transmission belt 11, avoiding the displacement of the cleaning position.
[0038] Working Principle: During operation, the drive motor 3 drives the drive wheel 4 to rotate. The drive wheel 4 drives the driven wheel 6 to rotate via the connecting belt 5. The driven wheel 6 drives the rotating rod 9 and the transmission belt 11 via the connecting rod 7, thus conveying the metal products. After the metal products are fixed, automatic conveying can be achieved. The protective cover 8 protects the drive wheel 4, connecting belt 5, and driven wheel 6, preventing accidental contact by operators and reducing dust and debris from entering the transmission system, thus extending the service life of components such as the drive wheel 4 and driven wheel 6. The fan 18 allows for cleaning of the metal products fixed above the limit seat 13 when water washing is required. The symmetrically distributed fans 18 create a balanced airflow field, effectively blowing away surface dust and debris. When combined with water washing, the fans 18 can also be used to dry the products, preventing rust. The design of the diverter plate 26 allows airflow to be blown out by the fan 18 and first guided to the diverter plate 26 by the baffle 17. The inclined diverter plate 26 concentrates the airflow towards the center area of the transmission belt 11. The inclined diverter plate 26 changes the direction of airflow, so that the wind force is concentrated on the surface of the metal product, improving cleaning and drying efficiency. Cleaning liquid or water is injected into the water tank 19 and the booster pump 21 is started. The pressurized liquid is transported to the spray head 23 through the connecting pipe 20 and the water supply pipe 22, and sprayed onto the products on the transmission belt 11. When the metal product is fixed in the limiting seat 13, it can cooperate with the transmission of the transmission belt 11 to achieve spray cleaning. The design of the collection hopper 15 allows the cleaning waste and waste water to fall into the collection hopper 15, which can achieve rapid collection of waste liquid and waste, which can facilitate subsequent cleaning. In addition, the positioning column 14 and the limiting seat 13 can fix the distance between the metal products on the transmission belt 11, preventing the cleaning position from shifting.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cleaning mechanism for metal product manufacturing, comprising a profile frame (1) and a base plate (2), characterized in that: The profile frame (1) has multiple rotating rods (9) at equal intervals for conveying on one end away from the base plate (2) and on the side near its center line. A transmission belt (11) is provided on the outer edge of the rotating rod (9) away from the center line. The other end of the transmission belt (11) away from the base plate (2) is fixedly installed with a mounting seat (12) and a limiting seat (13) by bolts. The other end of the limiting seat (13) away from the base plate (2) is fixedly installed with a positioning column (14) for positioning. The other end of the profile frame (1) away from the base plate (2) is fixedly installed with a mounting frame (16) and a positioning frame (24). A fan (18) is provided on the mounting frame (16) directly above the transmission belt (11). The other end of the positioning frame (24) away from the transmission belt (11) is fixedly installed with a positioning plate (25). A spray head (23) is provided on the end of the positioning plate (25) near the transmission belt (11).
2. The cleaning mechanism for metal product manufacturing according to claim 1, characterized in that: A drive motor (3) is fixedly installed on one end of the base plate (2) near the drive belt (11). A drive wheel (4) is fixedly installed on the output shaft of the drive motor (3). A connecting belt (5) is provided on the outer surface of the drive wheel (4) away from the drive motor (3). A driven wheel (6) is provided on the other end of the connecting belt (5) away from the drive wheel (4). A connecting rod (7) is fixedly installed on the other end of the driven wheel (6) away from the connecting belt (5). The connecting rod (7) and the rotating rod (9) are fixedly installed.
3. The cleaning mechanism for metal product manufacturing according to claim 2, characterized in that: A protective cover (8) is fixedly installed at one end of the profile frame (1) near the drive wheel (4) and the driven wheel (6). The drive wheel (4), the connecting belt (5) and the driven wheel (6) are located on the inner surface of the protective cover (8).
4. A cleaning mechanism for metal product manufacturing according to claim 1, characterized in that: The fan (18) is provided in two identical sets, and each set of the fan (18) is provided with two identical sets. The two sets of the fan (18) are symmetrically distributed about the center line of the mounting frame (16). The mounting frame (16) is fixedly installed with baffles (17) on both sides away from the center line of the base plate (2).
5. A cleaning mechanism for metal product manufacturing according to claim 4, characterized in that: A diverter plate (26) is fixedly installed at the end of the baffle (17) away from the fan (18), and the diverter plate (26) is designed to be inclined.
6. A cleaning mechanism for metal product manufacturing according to claim 1, characterized in that: A water tank (19) and a booster pump (21) are fixedly installed at one end of the base plate (2) near the transmission belt (11). A connecting pipe (20) is provided at one end of the water tank (19) away from the transmission motor (3). The booster pump (21) is connected to the water tank (19). A water supply pipe (22) and a spray head (23) are provided at the other end of the connecting pipe (20) away from the booster pump (21). The spray head (23) is located in front of the fan (18).
7. A cleaning mechanism for metal product manufacturing according to claim 1, characterized in that: A collection hopper (15) is fixedly installed at the other end of the profile frame (1) away from the transmission belt (11) and directly below the transmission belt (11). The mounting base (12), the limiting base (13) and the positioning column (14) are provided in multiples and are distributed at equal intervals on the transmission belt (11). A reinforcing block (10) is fixedly installed at the connection of the profile frame (1).