Differential case cleaning cage

Abstract

The utility model relates to a differential mechanism shell cleaning material frame, it includes outer frame and inner frame, the outer frame is the frame structure of upper end opening, the inner frame activity places in the outer frame, is used for supporting differential mechanism shell, including base and the support assembly of setting in the base, the support assembly has multiple groups, each group support assembly includes at least a pair of support, and the interval of a pair of support is matched with differential mechanism shell, the support has the arc support part of middle concave and the support rod that stretches out respectively from the arc support part both ends and is connected with the base downward, and the arc support part of a pair of support supports respectively in the both ends of differential mechanism shell, the utility model discloses through the separation design of inner, outer frame, only needs to replace the inner frame when replacing the product, and disposable can accommodate multiple products, and the intelligent control system of matching automatic cleaning machine, has realized the convenient operation when different product changeover cleaning, and the efficiency is higher.

Description

Technical Field

[0001] This utility model relates to the field of mechanical manufacturing technology, specifically to a differential housing cleaning material frame. Background Technology

[0002] In the automotive parts manufacturing industry, the cleanliness of the differential housing directly affects its performance and service life. Differential housings come in a wide variety of types and sizes. Traditional cleaning methods often suffer from low efficiency and incomplete cleaning, failing to meet the demands of modern industrial production. To address this, cleaning frames specifically designed for differential housings have emerged, such as the differential housing cleaning frame disclosed in Utility Model Patent No. 202323656010.4. This frame, combined with a cleaning machine, offers good durability and can be used for extended periods, ensuring the stability and safety of the differential housing during the cleaning process. However, this cleaning frame can only clean two products per unit, limiting cleaning efficiency. Furthermore, each frame can only be used for one type of product, requiring a complete redesign when changing to different products.

[0003] Therefore, the existing differential housing cleaning material frame needs to be further improved to enhance its performance. Summary of the Invention

[0004] In order to solve the problems of low cleaning efficiency and inconvenient cleaning operation when changing to different products, this utility model proposes a differential housing cleaning material frame with higher cleaning efficiency and convenient operation when changing to different products.

[0005] This utility model is achieved through the following technical solution:

[0006] The aforementioned differential housing cleaning material frame includes an outer frame and an inner frame; the outer frame is a frame structure with an open top; the inner frame is movably placed inside the outer frame to support the differential housing, including a base and support components disposed on the base; the support components are in multiple sets; each set of support components includes at least one pair of brackets, the spacing of the pair of brackets matching the differential housing; each bracket has a concave arc-shaped support portion in the middle and support rods extending downward from both ends of the arc-shaped support portion and fixedly connected to the base; the arc-shaped support portions of the pair of brackets are respectively supported at both ends of the differential housing, supporting and limiting the differential housing.

[0007] The differential housing cleaning material frame includes: a base comprising a pair of side crossbeams, a pair of side longitudinal beams, and a supporting longitudinal beam located between the pair of side longitudinal beams; the supporting longitudinal beams are at least a pair symmetrically arranged about the center line of the pair of side longitudinal beams, and the distance between the supporting longitudinal beam and the side longitudinal beam is less than the distance between two adjacent supporting longitudinal beams; a connecting beam is provided between the side longitudinal beam and the supporting longitudinal beam and between every two adjacent supporting longitudinal beams.

[0008] The differential housing cleaning material frame includes: the bracket is disposed on the supporting longitudinal beam and evenly distributed along the supporting longitudinal beam; the supporting rod is fixedly connected to the supporting longitudinal beam.

[0009] The differential housing cleaning material frame includes: a base with four supporting longitudinal beams; each set of supporting components includes two pairs of brackets arranged parallel to the four supporting longitudinal beams; one pair of brackets near the side longitudinal beam is provided with a pair of reinforcing rods, the two ends of which are respectively connected to the supporting rod and the side longitudinal beam; a pair of connecting rods are provided between two adjacent inner brackets in the two pairs of brackets, the two ends of which are respectively connected to the supporting rods of the two brackets.

[0010] The differential housing cleaning material frame includes: a base having a bottom frame and four side frames extending upwards around the bottom frame; a longitudinal connecting beam and a transverse connecting beam inside the bottom frame to support the inner frame; and vertical beams in each of the four side frames to limit the movement of the inner frame.

[0011] The differential housing cleaning material frame, wherein: the outer frame is placed on the track of the automatic cleaning machine, allowing it to operate automatically with the cleaning machine. The outer frame and the inner frame are welded together using φ8MM stainless steel material. Beneficial effects

[0012] The differential housing cleaning material frame of this utility model features a separate inner and outer frame design. When changing products, only the matching inner frame needs to be replaced, making the operation more convenient and efficient when cleaning different products.

[0013] More advanced is its ability to hold multiple products at once, and it's equipped with an intelligent control system for the automatic cleaning machine. Simply place the product in the basket, set the cleaning parameters, and the system will automatically start the cleaning program. Each product in the basket is assigned to a cleaning unit. During the cleaning process, the system precisely controls each cleaning unit according to the preset program, ensuring thorough cleaning without blind spots and maximizing cleaning effectiveness and efficiency. This achieves comprehensive, automated cleaning of the differential housing.

[0014] In addition, the main body of the material frame is made of sturdy and durable stainless steel, which can support multiple differential housings and ensures that no deformation or damage occurs during the cleaning process. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the differential starter housing cleaning material frame structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the outer frame of the differential housing cleaning material frame of this utility model;

[0017] Figure 3 This is a schematic view of the inner frame of the differential housing cleaning material frame of this utility model. Detailed Implementation

[0018] The embodiments of the technical solution of this application will now be described in detail with reference to the accompanying drawings. These embodiments are only used to more clearly illustrate the technical solution of this application and are therefore merely examples, and should not be used to limit the scope of protection of this application.

[0019] In the description of the embodiments of this application, the technical terms "longitudinal", "lateral", "length", "up", "down", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.

[0020] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0021] like Figures 1-3 As shown, the differential housing cleaning material frame of this utility model includes an outer frame 1 and an inner frame 2.

[0022] The outer frame 1 is matched and set on the track of the automatic cleaning machine so that it runs automatically with the cleaning machine; the outer frame 1 is a frame structure with an open top, having a bottom frame 11 and four side frames 12 extending upward around the bottom frame 11, which are welded together by φ8MM stainless steel material; the bottom frame 11 is provided with longitudinal connecting beams 111 and transverse connecting beams 112 to support the inner frame 2; each of the four side frames 12 is provided with vertical beams 121 to limit the movement of the inner frame 2 around its perimeter.

[0023] The inner frame 2 is placed inside the outer frame 1 and is mainly used to support and fix the differential housing 3, including the base 21 and the support assembly 22.

[0024] The base 21 matches the bottom frame 11 of the outer frame 1 and is stacked on the bottom frame 11. It includes a pair of side crossbeams 211, a pair of side longitudinal beams 212, and a support longitudinal beam 213 located between the pair of side longitudinal beams 212. The support longitudinal beams 213 are at least a pair symmetrically arranged about the center line of the pair of side longitudinal beams 212. The distance between the support longitudinal beams 213 and the side longitudinal beams 213 is smaller than the distance between two adjacent support longitudinal beams 213. A connecting beam 214 is provided between the side longitudinal beams 212 and the support longitudinal beams 213 and between every two adjacent support longitudinal beams 213 to strengthen the base 21.

[0025] Support components 22 are mounted on support longitudinal beams 213 and have multiple sets evenly distributed along the support longitudinal beams 213. Each set of support components 22 includes at least one pair of brackets 221 respectively mounted on two adjacent support longitudinal beams 213; the spacing between the pair of brackets 221 matches the differential housing 3 and is adapted to one cleaning unit of the automatic cleaning machine; the brackets 221 have an arc-shaped support portion 2211 with a concave center and support rods 2212 extending downward from both ends of the arc-shaped support portion 2211 and fixedly connected to the support longitudinal beams 213; the arc-shaped support portions 2211 of the pair of brackets 221 match the differential housing 3 and are respectively supported at both ends of the differential housing 3, supporting and limiting the differential housing 3; the height of the support rods 2212 is greater than the radius of the differential housing. Since the pair of brackets 221 are relatively independent and only supported at both ends, the contact area with the differential housing 3 is reduced, ensuring the cleaning quality requirements of the differential housing.

[0026] The number of support components 22 can be set as needed. In this embodiment, the base 21 is provided with four support longitudinal beams 213. Each set of support components 22 includes two pairs of brackets 221 arranged parallel to the four support longitudinal beams 213. The bracket 221 closest to the side longitudinal beam 212 in the two pairs of brackets 221 is provided with reinforcing rods 222. There is one pair of reinforcing rods 222, and both ends are connected to the support rods 2212 and the side longitudinal beam 212 respectively to increase the stability of the outer bracket. A connecting rod 223 is provided between two adjacent brackets on the inner side of the two pairs of brackets 221. There is one pair of connecting rods 223, and both ends are connected to the support rods 2212 of the two brackets respectively to increase the stability of the inner bracket. Since one pair of brackets 221 can hold one differential housing, each set of support components 22 can hold two differential housings. In this embodiment, the support assembly 22 has three sets evenly distributed along the longitudinal direction, and three brackets 221 are evenly distributed on each support beam 213. Therefore, the support assembly 22 in this embodiment can hold six differential housings 3 at one time, which greatly improves the cleaning efficiency.

[0027] The size and spacing of a pair of brackets 221 can be adjusted according to different products to accommodate the cleaning of different products.

[0028] The inner frame 2 is welded from φ8MM stainless steel. When in use, it is placed directly inside the outer frame 1, and then the differential housing 3 is placed on the inner frame 2. Then, it can be cleaned by an automatic cleaning machine.

[0029] The differential housing cleaning frame of this utility model has an outer frame that is placed directly on the track of an automatic cleaning machine. The intelligent control system of the automatic cleaning machine enables the outer frame and the cleaning machine to move automatically. When cleaning is required, the inner frame is placed inside the outer frame, and the differential housing is placed on the support component of the inner frame. Each part to be cleaned is matched with a cleaning unit. After setting the cleaning parameters, the system automatically starts the cleaning program. During the cleaning process, the system will precisely control each cleaning unit according to the preset program to ensure the maximization of cleaning effect and cleaning efficiency.

[0030] Once cleaning is complete, if different products need to be cleaned, the inner frame can be replaced with a matching one and placed into the outer frame on the automatic cleaning machine track. The product to be cleaned can then be placed in the outer frame and the machine can proceed to the next cleaning cycle, thus enabling quick switching between different differentials for cleaning.

[0031] Because the inner frame can hold multiple products at once, cleaning efficiency is greatly improved; and the separate structure of the inner and outer frames of the material frame ensures good stability and easy maintenance, which not only guarantees the quality requirements of differential housing cleaning, but also allows for quick switching between different differential cleaning, making it convenient and fast.

[0032] Both the inner and outer frames are made of robust and durable stainless steel, capable of supporting multiple differential housings and ensuring no deformation or damage occurs during cleaning.

Claims

1. A differential housing cleaning material frame, characterized in that: The material frame includes an outer frame and an inner frame; The outer frame is a frame structure with an opening at the top; the outer frame is placed on the track of the automatic cleaning machine so that it runs automatically with the cleaning machine; The inner frame is movably placed inside the outer frame to support the differential housing, including a base and a support assembly disposed on the base; The support assembly has multiple sets; each set of the support assembly includes at least one pair of brackets, the spacing of the pair of brackets matching the differential housing; the bracket has an arc-shaped support portion with a concave center and support rods extending downward from both ends of the arc-shaped support portion and fixedly connected to the base; the arc-shaped support portions of the pair of brackets are respectively supported at both ends of the differential housing, supporting and limiting the differential housing.

2. The differential housing cleaning material frame as described in claim 1, characterized in that: The base includes a pair of side crossbeams, a pair of side longitudinal beams, and a supporting longitudinal beam located between the pair of side longitudinal beams; The supporting longitudinal beams are at least one pair arranged symmetrically about the center line of the pair of side longitudinal beams, and the distance between the supporting longitudinal beams and the side longitudinal beams is less than the distance between two adjacent supporting longitudinal beams. A connecting beam is provided between the side longitudinal beam and the supporting longitudinal beam, as well as between every two adjacent supporting longitudinal beams.

3. The differential housing cleaning material frame as described in claim 2, characterized in that: The bracket is mounted on the supporting longitudinal beam and is evenly distributed along the supporting longitudinal beam; the supporting rod is fixedly connected to the supporting longitudinal beam.

4. The differential housing cleaning material frame as described in claim 3, characterized in that: The base is provided with four supporting longitudinal beams; Each set of support components includes two pairs of brackets arranged parallel to the four support longitudinal beams; the brackets near the side longitudinal beams in the two pairs of brackets are provided with a pair of reinforcing rods, the two ends of which are respectively connected to the support rods and the side longitudinal beams; a pair of connecting rods are provided between two adjacent brackets on the inner side of the two pairs of brackets, the two ends of which are respectively connected to the support rods of the two brackets.

5. The differential housing cleaning material frame as described in any one of claims 1-4, characterized in that: The base has a bottom frame and four side frames extending upwards around the bottom frame; the bottom frame is provided with longitudinal connecting beams and transverse connecting beams to support the inner frame; each of the four side frames is provided with a vertical beam to limit the movement of the inner frame.

6. The differential housing cleaning material frame as described in claim 1, characterized in that: The outer frame and inner frame are welded together using φ8MM stainless steel.

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