A punching device for core processing

By introducing a push rod, hydraulic cylinder, and motor-driven reciprocating screw system into the stamping device for iron core processing, the upper die can be raised and lowered and the guide plate can be moved, thus solving the problem of part accumulation, improving production efficiency, and reducing the frequency of downtime for cleaning.

CN224322164UActive Publication Date: 2026-06-05CHONGQING ZHUOYU NEW MATERIAL TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHONGQING ZHUOYU NEW MATERIAL TECHNOLOGY CO LTD
Filing Date
2025-06-25
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

In existing iron core stamping dies, after the formed part is detached from the upper die, it falls directly around the lower die, causing it to accumulate and hindering the normal operation of the lower die. This requires frequent machine shutdowns for cleaning, reducing production efficiency.

Method used

A stamping device for iron core processing was designed. By installing a push rod, a hydraulic cylinder and a reciprocating screw driven by a motor on the base, the upper die is raised and lowered and the guide plate is moved to ensure that the formed part falls into the guide plate position and avoids accumulation. The filter cylinder filters out the debris to prevent it from obstructing the lower die.

Benefits of technology

It effectively avoids the accumulation of molded parts, prevents obstruction of the normal operation of the lower mold, improves production efficiency, reduces the frequency of downtime for cleaning, and enhances production continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of stamping device for iron core processing, it is related to iron core processing technical field, including base, the lower die is fixedly installed on base upper surface, the several vertical rods are fixedly installed on base upper surface, the top plate is fixedly installed on each vertical rod upper surface and is commonly fixed, the hydraulic cylinder is fixedly installed on the top plate upper surface, the upper die is fixedly installed in the top plate and is passed through the output end of hydraulic cylinder, the upper die is slidably arranged in each vertical rod body side.The utility model discloses that staff member is rotated by starting motor, and its output shaft drives reciprocating screw rod to rotate, and reciprocating screw rod is moved by the way of thread screwing in, so that the moving frame is moved, so that the upper die rises, the guide plate can be moved between the upper die and the lower die, so that the forming piece falling from the upper die can fall in the guide plate position, then when the upper die descends, reciprocating screw rod continues to rotate, so that the guide plate moves to original position, avoid forming piece accumulation, prevent hindering the normal work of lower die.
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Description

Technical Field

[0001] This utility model relates to the field of iron core processing technology, and more specifically, to a stamping device for iron core processing. Background Technology

[0002] A core stamping processing device is a type of precision stamping equipment, mainly used for the efficient and high-precision production of electrical steel sheets. An existing transformer core stamping die with publication number CN222842991U includes a lower die and an upper die, each containing a stamping cavity and a stamping head. It also includes: a release fluid cavity located within the lower die, containing release fluid; multiple sets of atomizing nozzles, all located within the stamping cavity; a piston cylinder connected to the lower die, with its telescopic end penetrating the lower die and retracting into the piston cylinder due to pressure from the upper die; and an inlet pipe connected to the piston cylinder, with its other end located within the release fluid cavity.

[0003] However, in the above scheme, after the formed part is separated from the upper die, it will fall directly around the lower die. The accumulation of formed parts may hinder the normal operation of the lower die, requiring frequent machine shutdowns for cleaning and reducing production efficiency. Utility Model Content

[0004] The main purpose of this utility model is to provide a stamping device for iron core processing, which can effectively solve the problem in the background art that when the formed part is separated from the upper die, it will fall directly around the lower die. The accumulation of formed parts may hinder the normal operation of the lower die, requiring frequent machine stops for cleaning and reducing production efficiency.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A stamping device for iron core processing includes a base, a lower die fixedly installed on the upper surface of the base, a plurality of push rods fixedly installed on the upper surface of the base, a top plate fixedly installed on the upper surface of each push rod, a hydraulic cylinder fixedly installed on the upper surface of the top plate, the output end of the hydraulic cylinder passing through the top plate and fixedly installed with an upper die, and the upper dies being slidably disposed on one side of each push rod.

[0007] A material receiving component for receiving materials is provided on one side of the base.

[0008] Preferably, the receiving assembly includes a support base, which is fixedly installed on one side of the base. A reciprocating screw is rotatably installed between the two sides of the inner wall of the support base. A movable plate is slidably arranged inside the support base. The movable plate is threaded on one side of the reciprocating screw. A movable frame is fixedly installed on the upper surface of the movable plate. Two uprights are fixedly installed on the upper surface of the movable frame. A guide plate is fixedly installed on the upper end of each of the two uprights.

[0009] A motor is fixedly installed on one side of the support base, and one end of the reciprocating lead screw passes through the support base and is fixedly connected to the output shaft end of the motor.

[0010] Preferably, two uprights are fixedly installed on both sides of the movable frame, and an installation ring is fixedly installed on the upper end of the adjacent uprights. A filter cylinder is rotatably installed in both installation rings.

[0011] Preferably, one end of the reciprocating lead screw passes through the support seat and is fitted with a first pulley;

[0012] Two support blocks are fixedly installed on one side of the support base. A crossbar is rotatably installed between the support blocks. One end of the crossbar passes through the corresponding support block and is fitted with a second pulley. The surface of the second pulley and the first pulley are fitted with a first belt. A long gear is fitted on one side of the crossbar.

[0013] Preferably, the movable frame is fixedly mounted on both sides, a connecting block is fixedly mounted on one side of the mounting frame, a connecting shaft is rotatably mounted through one side of the connecting block, and a short gear is sleeved on one side of the connecting shaft, which meshes with a long gear;

[0014] A third pulley is sleeved on the other side of the connecting shaft. A fixing block is fixedly installed on one side of the mounting bracket. A horizontal shaft is rotatably installed on one side of the fixing block. A fourth pulley is sleeved on one side of the horizontal shaft. A second belt is sleeved on the surface of the third pulley and the fourth pulley.

[0015] A fifth pulley is fitted on the other side of the horizontal shaft. An installation shaft is rotatably installed between the two sides of the inner wall of the mounting frame. A rotating wheel is fitted on the shaft of the installation shaft. Several first push plates are fixedly installed on the surface of the rotating wheel. Several second push plates are fixedly installed on the body of the filter cylinder.

[0016] One end of the mounting shaft passes through the mounting bracket and is fitted with a sixth pulley. The surface of the sixth pulley and the fifth pulley are fitted with a third belt.

[0017] Preferably, two rollers are rotatably mounted on both sides of the movable frame.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] (1) The operator starts the motor, which drives the reciprocating screw to rotate through its output shaft. The rotating reciprocating screw drives the moving frame to move through the screw thread. When the upper mold rises, the guide plate can move between the upper mold and the lower mold, so that the molded parts falling from the upper mold can fall into the guide plate position. Then, when the upper mold falls, the reciprocating screw continues to rotate, so that the guide plate moves to its original position, avoiding the accumulation of molded parts and preventing obstruction of the normal operation of the lower mold. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of a stamping device for iron core processing according to this utility model;

[0021] Figure 2 This is a top view of a stamping device for processing iron cores according to the present invention.

[0022] Figure 3 This utility model relates to a stamping device for processing iron cores. Figure 2 Schematic diagram of the cross-sectional structure at point AA;

[0023] Figure 4 This utility model relates to a stamping device for processing iron cores. Figure 2 Schematic diagram of the cross-sectional structure at point BB;

[0024] Figure 5 This is a schematic diagram of the other side of a stamping device for processing iron cores according to the present invention;

[0025] Figure 6 This utility model relates to a stamping device for processing iron cores. Figure 1 Enlarged schematic diagram of the structure at point A;

[0026] Figure 7 This utility model relates to a stamping device for processing iron cores. Figure 1 Enlarged schematic diagram of the structure at point B;

[0027] Figure 8 This utility model relates to a stamping device for processing iron cores. Figure 5 An enlarged schematic diagram of the structure at point C.

[0028] In the diagram: 1. Base; 2. Lower mold; 3. Upright post; 4. Top plate; 5. Hydraulic cylinder; 6. Upper mold; 7. Receiving assembly; 701. Support seat; 702. Reciprocating screw; 703. Moving plate; 704. Moving frame; 705. Upright post; 706. Guide plate; 707. Motor; 8. Frame; 9. Mounting ring; 10. Filter cartridge; 11. First pulley; 12. Support block; 13. Crossbar; 1301. Second pulley ; 1302, First belt; 14, Long gear; 15, Mounting bracket; 16, Connecting block; 1601, Connecting shaft; 17, Short gear; 18, Third pulley; 19, Support block; 20, Horizontal shaft; 21, Fourth pulley; 22, Second belt; 23, Fifth pulley; 24, Mounting shaft; 25, Rotary wheel; 26, First push plate; 27, Second push plate; 28, Sixth pulley; 29, Third belt; 30, Roller. Detailed Implementation

[0029] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0030] like Figures 1-8 As shown, a stamping device for iron core processing includes a base 1, a lower die 2 fixedly installed on the upper surface of the base 1, a plurality of push rods 3 fixedly installed on the upper surface of the base 1, a top plate 4 fixedly installed on the upper surface of each push rod 3, a hydraulic cylinder 5 fixedly installed on the upper surface of the top plate 4, the output end of the hydraulic cylinder 5 passes through the top plate 4 and is fixedly installed with an upper die 6, and the upper dies 6 are slidably arranged on one side of the rod body of each push rod 3.

[0031] A material receiving component 7 for receiving materials is provided on one side of the base 1.

[0032] The receiving assembly 7 includes a support base 701, which is fixedly installed on one side of the base 1. A reciprocating screw 702 is rotatably installed between the two sides of the inner wall of the support base 701. A movable plate 703 is slidably arranged inside the support base 701. The movable plate 703 is threaded on one side of the reciprocating screw 702. A movable frame 704 is fixedly installed on the upper surface of the movable plate 703. Two uprights 705 are fixedly installed on the upper surface of the movable frame 704. Guide plates 706 are fixedly installed on the upper ends of the two uprights 705.

[0033] A motor 707 is fixedly installed on one side of the support base 701, and one end of the reciprocating lead screw 702 passes through the support base 701 and is fixedly connected to the output shaft end of the motor 707.

[0034] The worker places the material plate between the upper mold 6 and the lower mold 2. Then, the worker starts the hydraulic cylinder 5, which drives the upper mold 6 to move. The moving upper mold 6, in cooperation with the lower mold 2, allows the material plate to be stamped and formed. When the upper mold 6 moves to its original position, the worker starts the motor 707, which drives the reciprocating screw 702 to rotate. The rotating reciprocating screw 702 drives the moving frame 704 to move by screwing in the thread. When the upper mold 6 rises, the guide plate 706 can move between the upper mold 6 and the lower mold 2, so that the formed parts falling from the upper mold 6 can fall into the guide plate 706. Then, when the upper mold 6 falls, the reciprocating screw 702 continues to rotate, so that the guide plate 706 moves to its original position, preventing the formed parts from accumulating and preventing obstruction of the normal operation of the lower mold 2.

[0035] In another embodiment of this utility model, two uprights 8 are fixedly installed on both sides of the movable frame 704, and an mounting ring 9 is fixedly installed on the upper end of the adjacent uprights 8. A filter cylinder 10 is rotatably installed inside the two mounting rings 9.

[0036] By setting up a filter cylinder 10, the molded part moving along one of the guide plates 706 can enter the filter cylinder 10, so that the filter holes on the surface of the filter cylinder 10 can filter the debris on the surface of the molded part, preventing the debris from following the molded part into the storage position and requiring the staff to manually remove the debris.

[0037] In another embodiment of the present invention, one end of the reciprocating screw 702 passes through the support base 701 and is fitted with a first pulley 11;

[0038] Two support blocks 12 are fixedly installed on one side of the support base 701. A crossbar 13 is rotatably installed between the support blocks 12. One end of the crossbar 13 passes through the corresponding support block 12 and is fitted with a second pulley 1301. The second pulley 1301 and the surface of the first pulley 11 are fitted with a first belt 1302. A long gear 14 is fitted on one side of the crossbar 13.

[0039] The movable frame 704 has mounting brackets 15 fixedly installed on both sides. A connecting block 16 is fixedly installed on one side of the mounting bracket 15. A connecting shaft 1601 is rotatably installed through one side of the connecting block 16. A short gear 17 is sleeved on one side of the shaft of the connecting shaft 1601. The short gear 17 meshes with the long gear 14.

[0040] A third pulley 18 is sleeved on the other side of the shaft of the connecting shaft 1601. A fixing block 19 is fixedly installed on one side of the mounting bracket 15. A horizontal shaft 20 is rotatably installed on one side of the fixing block 19. A fourth pulley 21 is sleeved on one side of the shaft of the horizontal shaft 20. A second belt 22 is sleeved on the surface of the third pulley 18 and the fourth pulley 21.

[0041] A fifth pulley 23 is sleeved on the other side of the horizontal shaft 20. An installation shaft 24 is rotatably installed between the two sides of the inner wall of the mounting bracket 15. A rotating wheel 25 is sleeved on the shaft of the installation shaft 24. Several first push plates 26 are fixedly installed on the surface of the rotating wheel 25. Several second push plates 27 are fixedly installed on the body of the filter cylinder 10.

[0042] One end of the mounting shaft 24 passes through the mounting bracket 15 and is fitted with a sixth pulley 28. The surface of the sixth pulley 28 and the fifth pulley 23 are fitted with a third belt 29.

[0043] When the reciprocating screw 702 rotates, it drives the first pulley 11 to rotate. Under the transmission action of the first belt 1302, the second pulley 1301 drives the crossbar 13 to rotate. Under the meshing action of the long gear 14 and the short gear 17, the connecting shaft 1601 drives the third pulley 18 to rotate. Under the transmission action of the second belt 22, the fourth pulley 21 drives the horizontal shaft 20 and the fifth pulley 23 to rotate. Under the action of the third belt 29, the sixth pulley 28 drives the mounting shaft 24 and the rotating wheel 25 to rotate. Under the pushing action of the first push plate 26 on the second push plate 27, the second push plate 27 can drive the filter cylinder 10 to rotate, causing the molded parts inside the filter cylinder 10 to tumble, so that the debris falls more fully from the surface of the molded parts, improving the filtration effect.

[0044] In another embodiment of this utility model, two rollers 30 are rotatably mounted on both sides of the movable frame 704.

[0045] By setting rollers 30, the rollers 30 can be used to shape the moving frame 704 without affecting its movement, thus preventing the reciprocating screw 702 from bending due to excessive stress.

[0046] Working principle of a stamping device for iron core processing:

[0047] In use, the operator places the material plate between the upper mold 6 and the lower mold 2. Then, the operator starts the hydraulic cylinder 5, which drives the upper mold 6 to move. The moving upper mold 6, in cooperation with the lower mold 2, allows the material plate to be stamped and formed. When the upper mold 6 moves to its original position, the operator starts the motor 707, which drives the reciprocating screw 702 to rotate through its output shaft. The rotating reciprocating screw 702 drives the moving frame 704 to move through the threaded advance. When the upper mold 6 rises, the guide plate 706 can move between the upper mold 6 and the lower mold 2, so that the formed parts falling from the upper mold 6 can fall into the guide plate 706. Then, when the upper mold 6 descends, the reciprocating screw 702 continues to rotate, so that the guide plate 706 moves to its original position, preventing the formed parts from accumulating and preventing obstruction of the normal operation of the lower mold 2.

[0048] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. For those skilled in the art, other variations or modifications can be made based on the above description. It is impossible to exhaustively list all the implementation methods here. Any obvious variations or modifications derived from the technical solutions of this utility model are still within the protection scope of this utility model.

Claims

1. A stamping device for processing iron cores, comprising a base (1), characterized in that: The base (1) is fixedly mounted with a lower mold (2), and a number of push rods (3) are fixedly mounted on the upper surface of the base (1). A top plate (4) is fixedly mounted on the upper surface of each push rod (3). A hydraulic cylinder (5) is fixedly mounted on the upper surface of the top plate (4). The output end of the hydraulic cylinder (5) passes through the top plate (4) and is fixedly mounted with an upper mold (6). The upper molds (6) are slidably arranged on one side of the rod body of each push rod (3). A material receiving component (7) for receiving materials is provided on one side of the base (1).

2. The stamping device for iron core processing according to claim 1, characterized in that: The receiving assembly (7) includes a support base (701), which is fixedly installed on one side of the base (1). A reciprocating screw (702) is rotatably installed between the two sides of the inner wall of the support base (701). A movable plate (703) is slidably arranged inside the support base (701). The movable plate (703) is threaded on one side of the reciprocating screw (702). A movable frame (704) is fixedly installed on the upper surface of the movable plate (703). Two uprights (705) are fixedly installed on the upper surface of the movable frame (704). A guide plate (706) is fixedly installed on the upper end of each of the two uprights (705). A motor (707) is fixedly installed on one side of the support base (701), and one end of the reciprocating screw (702) passes through the support base (701) and is fixedly connected to the output shaft end of the motor (707).

3. The stamping device for iron core processing according to claim 2, characterized in that: Two uprights (8) are fixedly installed on both sides of the movable frame (704). An installation ring (9) is fixedly installed on the upper end of the adjacent uprights (8). A filter cylinder (10) is rotatably installed in the two installation rings (9).

4. The stamping device for iron core processing according to claim 3, characterized in that: One end of the reciprocating screw (702) passes through the support seat (701) and is fitted with a first pulley (11). Two support blocks (12) are fixedly installed on one side of the support base (701). A crossbar (13) is rotatably installed between the support blocks (12). One end of the crossbar (13) passes through the corresponding support block (12) and is fitted with a second pulley (1301). The second pulley (1301) and the surface of the first pulley (11) are fitted with a first belt (1302). A long gear (14) is fitted on one side of the crossbar (13).

5. A stamping device for iron core processing according to claim 4, characterized in that: The movable frame (704) is fixedly installed on both sides with mounting brackets (15). A connecting block (16) is fixedly installed on one side of the mounting bracket (15). A connecting shaft (1601) is rotatably installed through one side of the connecting block (16). A short gear (17) is sleeved on one side of the shaft of the connecting shaft (1601). The short gear (17) meshes with the long gear (14). A third pulley (18) is sleeved on the other side of the shaft of the connecting shaft (1601). A fixing block (19) is fixedly installed on one side of the mounting bracket (15). A horizontal shaft (20) is rotatably installed on one side of the fixing block (19). A fourth pulley (21) is sleeved on one side of the shaft of the horizontal shaft (20). A second belt (22) is sleeved on the surface of the third pulley (18) and the fourth pulley (21). A fifth pulley (23) is sleeved on the other side of the horizontal shaft (20). An installation shaft (24) is rotatably installed between the two sides of the inner wall of the mounting bracket (15). A rotating wheel (25) is sleeved on the shaft of the installation shaft (24). Several first push plates (26) are fixedly installed on the surface of the rotating wheel (25). Several second push plates (27) are fixedly installed on the body of the filter cylinder (10). One end of the mounting shaft (24) passes through the mounting bracket (15) and is fitted with a sixth pulley (28). The surface of the sixth pulley (28) and the fifth pulley (23) is fitted with a third belt (29).

6. A stamping device for iron core processing according to claim 5, characterized in that: Two rollers (30) are rotatably mounted on both sides of the movable frame (704).