A high-frequency straight-seam welded pipe has a cut sawing machine with a height adjusting function
By introducing an adjustment mechanism and a clamping system into the high-frequency straight seam welded pipe cutting saw, the problem of inaccurate cutting position was solved, and the precise positioning of the saw blade and stable clamping of the welded pipe were achieved, thus improving cutting efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANDAN ZHENGDA PIPE MFG CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-06-05
AI Technical Summary
The existing high-frequency straight seam welded pipe cutting saw lacks a left-right adjustment mechanism, resulting in inaccurate cutting position and affecting work efficiency.
An adjustment mechanism is adopted, including a drive motor, a threaded rod, a hydraulic cylinder and a saw blade. The saw blade is precisely positioned and raised and lowered by a PLC controller, and V-shaped clamps are used to stably hold the high-frequency straight seam welded pipe.
It achieves precise positioning of the saw blade in the horizontal and vertical directions, adapts to the cutting needs of different heights and positions, ensures that the welded pipe remains fixed during the sawing process, and improves sawing quality and safety.
Smart Images
Figure CN224322436U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of high-frequency straight seam welded pipe processing technology, specifically a high-frequency straight seam welded pipe cutting saw with height adjustment function. Background Technology
[0002] High-frequency straight seam welded pipe is a welded steel pipe made by rolling steel plates or strips into circular or irregular cross-sections using high-frequency induction welding technology. It features high production efficiency, low cost, high precision, and stable mechanical properties. It is mainly used for conveying low-pressure fluids such as water, coal and gas, fire fighting, air, oil, and heating steam, as well as for mechanical structures such as agricultural greenhouses, furniture, and scaffolding.
[0003] A high-frequency straight seam welded pipe cutting and sawing machine with height adjustment function, disclosed in CN216966469U, adopts a worm gear and worm wheel, as well as a guide plate and scale ring, so that the cutting and sawing machine has a precise rotation adjustment structure. With the threaded connection of the rotating rod and the mating sleeve, and the sliding connection of the guide groove and the guide frame, the cutting and sawing machine has a stable height adjustment function. By setting up a baffle plate, the cutting and sawing machine has a safety protection structure.
[0004] This high-frequency straight seam welded pipe cutting saw has a height adjustment function. It works in conjunction with a second motor, a rotating rod and a connecting sleeve, so that the connecting sleeve can drive the cutting saw seat downward through the connecting seat, so that the cutting saw seat can cut the high-frequency straight seam welded pipe. However, the device does not have a mechanism to adjust the cutting saw seat left and right. When the cutting saw seat is not in the correct position for cutting the high-frequency straight seam welded pipe, the position of the high-frequency straight seam welded pipe needs to be adjusted frequently, which affects the work efficiency. Therefore, it needs to be improved. Utility Model Content
[0005] The purpose of this invention is to provide a high-frequency straight seam welded pipe cutting and sawing machine with height adjustment function to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-frequency straight seam welded pipe cutting and sawing machine with height adjustment function, including a support column, a processing table fixedly connected to the top of the support column, a clamping mechanism provided on the top of the processing table, an adjustment mechanism provided at the bottom of the processing table, a PLC controller fixedly connected to the right side of the bottom of the processing table, and a high-frequency straight seam welded pipe body provided inside the clamping mechanism;
[0007] The adjustment mechanism includes a fixed plate, which is fixedly connected to the bottom back of the processing table. A drive motor is fixedly connected to the left side of the fixed plate, and a threaded rod is fixedly connected to the right side of the drive motor. The threaded rod is rotatably connected to the inner side of the fixed plate. A threaded plate is threadedly connected to the outer side of the threaded rod, and a slider is fixedly connected to the inner side of the threaded plate. A support frame is fixedly connected to the top of the threaded plate, and a first hydraulic cylinder is fixedly connected to the top of the support frame. A lifting plate is fixedly connected to the bottom of the first hydraulic cylinder, and an arc-shaped plate is fixedly connected to the bottom of the lifting plate. A rotating motor is fixedly connected to the left side of the arc-shaped plate, and a rotating shaft is fixedly connected to the right side of the rotating motor. The rotating shaft is rotatably connected to the inner side of the arc-shaped plate, and a saw blade is fixedly connected to the outer side of the rotating shaft.
[0008] Preferably, the inner side of the processing table is provided with a limiting groove corresponding to the movement trajectory of the slider, and the slider is slidably connected inside the limiting groove. The limiting groove can limit the slider, so that the slider can limit the threaded plate during the movement, making the threaded plate more stable during the movement.
[0009] Preferably, the inner side of the support frame is provided with a sliding groove corresponding to the movement trajectory of the lifting plate, and the lifting plate is slidably connected inside the sliding groove. Through the sliding groove, the lifting plate can slide inside the support frame, making the lifting plate more stable during the lifting process.
[0010] Preferably, the inner side of the lifting plate is provided with a fixing groove, and the saw blade is rotatably connected to the inside of the fixing groove. The fixing groove allows the saw blade to rotate inside the lifting plate, making it less likely for the lifting plate to obstruct the rotation of the saw blade.
[0011] Preferably, the clamping mechanism includes a support plate, which is fixedly connected to the top of the processing table. A second hydraulic cylinder is fixedly connected to the outer side of the support plate. A linkage plate is fixedly connected to the inner side of the second hydraulic cylinder. A limit rod is fixedly connected to the outer side of the linkage plate, and a V-shaped clamping plate is fixedly connected to the inner side of the linkage plate.
[0012] Preferably, there are two limiting rods, which are fixedly connected to the left and right sides of the outer side of the linkage plate, and the limiting rods are slidably connected to the inner side of the support plate. The limiting rods can limit the linkage plate, making the linkage plate more stable when it drives the V-shaped clamp to move.
[0013] Preferably, the V-shaped clamp is disposed on the outside of the high-frequency straight seam welded pipe body, and the inner side of the V-shaped clamp is in close contact with the outer wall of the high-frequency straight seam welded pipe body. The V-shaped clamp can clamp and fix high-frequency straight seam welded pipe bodies of different diameters, making the high-frequency straight seam welded pipe body more stable during the cutting process.
[0014] Compared with the prior art, this utility model provides a high-frequency straight seam welded pipe cutting and sawing machine with height adjustment function, which has the following beneficial effects:
[0015] This high-frequency straight seam welded pipe cutting saw has a height adjustment function. In the adjustment mechanism, the drive motor drives the threaded rod to rotate, so that the threaded plate slides smoothly in the limiting groove of the processing table through the slider. In conjunction with the first hydraulic cylinder, the lifting plate moves up and down along the slide groove of the support frame, which can realize the precise positioning of the saw blade in the horizontal and vertical directions. It can quickly adapt to the high-frequency straight seam welded pipe sawing needs of different heights and positions.
[0016] This high-frequency straight seam welded pipe cutting saw features height adjustment. The second hydraulic cylinder of the clamping mechanism pushes the linkage plate, causing the V-shaped clamping plate to move closer to the high-frequency straight seam welded pipe body. Utilizing the fit design between the V-shaped clamping plate and the outer wall of the welded pipe, it can stably clamp welded pipes of different diameters, ensuring that the welded pipe remains fixed during the sawing process. This avoids sawing deviations caused by the shaking of the welded pipe, thereby improving sawing quality and safety. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a front view structural diagram of the present invention;
[0019] Figure 2 This is a schematic diagram of the adjustment mechanism.
[0020] Figure 3 A schematic diagram of the slider, saw blade, rotating shaft, and lifting plate;
[0021] Figure 4 This is a schematic diagram of the clamping mechanism.
[0022] Figure 5 This is a schematic diagram of the process structure.
[0023] In the diagram: 1. Support column; 2. Processing table; 3. High-frequency straight seam welded pipe body; 4. Clamping mechanism; 41. Support plate; 42. Second hydraulic cylinder; 43. Limiting rod; 44. V-shaped clamping plate; 45. Linkage plate; 5. Adjustment mechanism; 51. First hydraulic cylinder; 52. Support frame; 53. Threaded plate; 54. Threaded rod; 55. Fixing plate; 56. Drive motor; 57. Arc plate; 58. Rotating motor; 59. Lifting plate; 501. Cutting saw blade; 502. Rotating shaft; 503. Slider; 6. PLC controller. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0026] This utility model provides the following technical solution: Example
[0027] Please see Figure 1-5 This utility model provides a technical solution: a high-frequency straight seam welded pipe cutting and sawing machine with height adjustment function, including a support column 1, a processing table 2 fixedly connected to the top of the support column 1, a clamping mechanism 4 provided on the top of the processing table 2, an adjustment mechanism 5 provided at the bottom of the processing table 2, a PLC controller 6 fixedly connected to the right side of the bottom of the processing table 2, and a high-frequency straight seam welded pipe body 3 provided inside the clamping mechanism 4.
[0028] The adjustment mechanism 5 includes a fixed plate 55, which is fixedly connected to the bottom back end of the processing table 2. A drive motor 56 is fixedly connected to the left side of the fixed plate 55, and a threaded rod 54 is fixedly connected to the right side of the drive motor 56. The threaded rod 54 is rotatably connected to the inner side of the fixed plate 55. A threaded plate 53 is threadedly connected to the outer side of the threaded rod 54. A slider 503 is fixedly connected to the inner side of the threaded plate 53. A support frame 52 is fixedly connected to the top of the threaded plate 53. A first hydraulic cylinder 51 is fixedly connected to the top of the support frame 52. A lifting plate 59 is fixedly connected to the bottom of the first hydraulic cylinder 51. An arc plate 57 is fixedly connected to the bottom of the lifting plate 59. A rotating motor 58 is fixedly connected to the left side of the arc plate 57. A rotating shaft 502 is fixedly connected to the right side of the rotating motor 58. The rotating shaft 502 is rotatably connected to the inner side of the arc plate 57. A saw blade 501 is fixedly connected to the outer side of the rotating shaft 502.
[0029] Furthermore, the inner side of the processing table 2 is provided with a limiting groove corresponding to the movement trajectory of the slider 503, and the slider 503 is slidably connected inside the limiting groove. The limiting groove can limit the slider 503, so that the slider 503 can limit the threaded plate 53 during the movement, making the threaded plate 53 more stable during the movement.
[0030] Furthermore, a groove corresponding to the movement trajectory of the lifting plate 59 is provided on the inner side of the support frame 52, and the lifting plate 59 is slidably connected to the inside of the groove. Through the groove, the lifting plate 59 can slide inside the support frame 52, making the lifting plate 59 more stable during the lifting process.
[0031] Furthermore, a fixing groove is provided on the inner side of the lifting plate 59, and the saw blade 501 is rotatably connected to the inside of the fixing groove. Through the fixing groove, the saw blade 501 can rotate inside the lifting plate 59, so that the lifting plate 59 does not easily block the rotation of the saw blade 501. Example
[0032] Please see Figure 1-5 Furthermore, based on Embodiment 1, the clamping mechanism 4 further includes a support plate 41, which is fixedly connected to the top of the processing table 2. The outer side of the support plate 41 is fixedly connected to the second hydraulic cylinder 42, and the inner side of the second hydraulic cylinder 42 is fixedly connected to a linkage plate 45. The outer side of the linkage plate 45 is fixedly connected to a limit rod 43, and the inner side of the linkage plate 45 is fixedly connected to a V-shaped clamping plate 44.
[0033] Furthermore, there are two limiting rods 43. The two limiting rods 43 are fixedly connected to the left and right sides of the outer side of the linkage plate 45, and the limiting rods 43 are slidably connected to the inner side of the support plate 41. The limiting rods 43 can limit the linkage plate 45, making the linkage plate 45 more stable when it drives the V-shaped clamp 44 to move.
[0034] Furthermore, the V-shaped clamp 44 is set on the outside of the high-frequency straight seam welded pipe body 3, and the inner side of the V-shaped clamp 44 is in close contact with the outer wall of the high-frequency straight seam welded pipe body 3. The V-shaped clamp 44 can clamp and fix high-frequency straight seam welded pipe bodies 3 of different diameters, making the high-frequency straight seam welded pipe body 3 more stable during the cutting process.
[0035] In actual operation, when this device is used, when it is necessary to cut the high-frequency straight seam welded pipe body 3, the high-frequency straight seam welded pipe body 3 is placed between the V-shaped clamps 44, and the second hydraulic cylinder 42 is opened by the PLC controller 6, so that the second hydraulic cylinder 42 drives the V-shaped clamps 44 to move through the linkage plate 45, so that the V-shaped clamps 44 clamp and fix the high-frequency straight seam welded pipe body 3.
[0036] The PLC controller 6 activates the drive motor 56, which in turn moves the threaded plate 53 via the threaded rod 54. The threaded plate 53 then moves the support frame 52 and the first hydraulic cylinder 51. The support frame 52, via the lifting plate 59, moves the arc plate 57, the rotary motor 58, the rotating shaft 502, and the saw blade 501. The saw blade 501 moves to a designated position at the top of the high-frequency straight seam welded pipe body 3. The PLC controller 6 then activates the rotary motor 58, which in turn rotates the saw blade 501 via the rotating shaft 502. The PLC controller 6 also activates the first hydraulic cylinder 51, which moves the lifting plate 59 and the arc plate 57 downwards. The arc plate 57 then moves the rotary motor 58, the rotating shaft 502, and the saw blade 501 downwards, allowing the rotating saw blade 501 to cut the high-frequency straight seam welded pipe body 3. The PLC controller 6 model is S7-1500.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A high-frequency straight seam welded pipe cutting and sawing machine with height adjustment function, comprising a support column (1), characterized in that: The support column (1) is fixedly connected to the top of the processing table (2), the processing table (2) is provided with a clamping mechanism (4) at the top, the processing table (2) is provided with an adjustment mechanism (5) at the bottom, the processing table (2) is fixedly connected to the right side of the bottom of the processing table (2) and a high-frequency straight seam welded pipe body (3) is provided inside the clamping mechanism (4). The adjustment mechanism (5) includes a fixed plate (55), which is fixedly connected to the bottom back of the processing table (2). A drive motor (56) is fixedly connected to the left side of the fixed plate (55), and a threaded rod (54) is fixedly connected to the right side of the drive motor (56). The threaded rod (54) is rotatably connected to the inner side of the fixed plate (55). A threaded plate (53) is threadedly connected to the outer periphery of the threaded rod (54). A slider (503) is fixedly connected to the inner side of the threaded plate (53), and a slider (503) is fixedly connected to the top of the threaded plate (53). A support frame (52) is fixedly connected to a first hydraulic cylinder (51) at the top of the support frame (52). A lifting plate (59) is fixedly connected to the bottom of the first hydraulic cylinder (51). An arc plate (57) is fixedly connected to the bottom of the lifting plate (59). A rotating motor (58) is fixedly connected to the left side of the arc plate (57). A rotating shaft (502) is fixedly connected to the right side of the rotating motor (58). The rotating shaft (502) is rotatably connected to the inner side of the arc plate (57). A saw blade (501) is fixedly connected to the outer periphery of the rotating shaft (502).
2. A high-frequency straight seam welded pipe cutting and sawing machine with height adjustment function according to claim 1, characterized in that: The processing table (2) has a limiting groove on its inner side that corresponds to the movement trajectory of the slider (503), and the slider (503) is slidably connected inside the limiting groove.
3. A high-frequency straight seam welded pipe cutting and sawing machine with height adjustment function according to claim 1, characterized in that: The inner side of the support frame (52) is provided with a sliding groove corresponding to the movement trajectory of the lifting plate (59), and the lifting plate (59) is slidably connected inside the sliding groove.
4. A high-frequency straight seam welded pipe cutting and sawing machine with height adjustment function according to claim 1, characterized in that: The lifting plate (59) has a fixed groove on its inner side, and the saw blade (501) is rotatably connected to the inside of the fixed groove.
5. A high-frequency straight seam welded pipe cutting and sawing machine with height adjustment function according to claim 1, characterized in that: The clamping mechanism (4) includes a support plate (41), which is fixedly connected to the top of the processing table (2). The outer side of the support plate (41) is fixedly connected to the second hydraulic cylinder (42). The inner side of the second hydraulic cylinder (42) is fixedly connected to a linkage plate (45). The outer side of the linkage plate (45) is fixedly connected to a limit rod (43). The inner side of the linkage plate (45) is fixedly connected to a V-shaped clamping plate (44).
6. A high-frequency straight seam welded pipe cutting and sawing machine with height adjustment function according to claim 5, characterized in that: There are two limiting rods (43). The two limiting rods (43) are fixedly connected to the left and right sides of the outer side of the linkage plate (45), and the limiting rods (43) are slidably connected to the inner side of the support plate (41).
7. A high-frequency straight seam welded pipe cutting and sawing machine with height adjustment function according to claim 5, characterized in that: The V-shaped clamp (44) is located on the outside of the high-frequency straight seam welded pipe body (3), and the inner side of the V-shaped clamp (44) is in contact with the outer wall of the high-frequency straight seam welded pipe body (3).