Horizontal tube nozzle automatic flattening machine

By designing a horizontal automatic pipe leveling machine, the automatic feeding and positioning of pipes is achieved using a feeding cylinder and detection sensors. Combined with motor-driven cutting tools for automatic deburring, the problem of low processing efficiency in existing technologies is solved, and efficient automatic deburring processing is realized.

CN224322461UActive Publication Date: 2026-06-05GUANGDONG PINGAN FIRE FIGHTING IND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG PINGAN FIRE FIGHTING IND CO LTD
Filing Date
2025-06-27
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

Existing automatic deburring equipment typically has only one station, requiring manual operation by workers, resulting in low processing efficiency.

Method used

An automatic horizontal pipe leveling machine was designed, comprising a clamping cylinder spindle, a feeding assembly, and a deburring assembly. It utilizes a feeding cylinder and a detection sensor to achieve automatic feeding and positioning of the pipe, and combines horizontal and vertical motors to drive the cutters for automatic deburring. Workers only need to place the pipe into the storage tank for automatic processing.

Benefits of technology

It significantly improves the deburring efficiency of pipes, reduces the number of steps and time required for workers, and realizes a continuous and automatic deburring process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224322461U_ABST
    Figure CN224322461U_ABST
Patent Text Reader

Abstract

The utility model relates to deburring equipment technical field provides a horizontal pipe orifice automatic car plane machine, including frame, be provided with clamp cylinder main shaft, feeding assembly and deburring assembly on the frame, clamp cylinder main shaft fixed mounting is in the frame, feeding assembly sets up in the clamp cylinder main shaft rear, deburring assembly sets up in the clamp cylinder main shaft front, compared to prior art, when carrying out deburring work, feeding cylinder can push the pipe material after processing to the material receiving roller table, then push the pipe material to be handled to the clamp cylinder main shaft and wait for deburring work, the worker only needs to put the pipe material to be handled into the storage tank, and the pipe material will automatically carry out deburring work, and the worker does not need to manually position the pipe material to be handled, makes the processing efficiency improve obviously.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of deburring equipment technology, and in particular to a horizontal automatic pipe leveling machine. Background Technology

[0002] Fire extinguisher cylinders are usually made by sawing pipes. The edges of the sawed pipes usually have burrs, which can affect subsequent assembly and welding work. The sharp burrs can also cut workers. Therefore, the pipes need to be deburred before formal processing.

[0003] Existing deburring methods include manual and automatic deburring. Since manual deburring is time-consuming and labor-intensive, automatic deburring devices are now mostly used to remove burrs from the edges of pipes. However, existing automatic deburring devices usually only have one deburring station. Workers need to manually place the pipe on the station for fixation, wait for the cutter to smooth out the burrs on the pipe edges, and then remove the processed pipe and replace it with the pipe to be processed. The whole process is still quite cumbersome and time-consuming. Therefore, there is a need for a processing equipment that can continuously and automatically remove burrs from pipes to reduce processing time and improve processing efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a horizontal automatic pipe end leveling machine, which aims to solve the problem of slow processing efficiency of existing pipe deburring devices.

[0005] To achieve the above objectives, this utility model provides a horizontal automatic pipe leveling machine, including a frame, characterized in that: a clamping cylinder spindle, a feeding assembly and a deburring assembly are provided on the frame, the clamping cylinder spindle is fixedly installed on the frame, the feeding assembly is located behind the clamping cylinder spindle, and the deburring assembly is located in front of the clamping cylinder spindle;

[0006] The feeding assembly includes a storage tank and a material positioning bin. The material positioning bin is mounted on the frame, and its central axis coincides with the central axis of the clamping cylinder spindle. A feeding cylinder is installed on the side of the material positioning bin away from the clamping cylinder spindle. The storage tank is installed at an angle on the frame, with its lowest point close to the material positioning bin. A dispensing cylinder is installed on the storage tank near the material positioning bin.

[0007] The deburring assembly includes a transverse motor, a transverse slide, a longitudinal motor, a longitudinal slide, a cutting tool, and a positioning cylinder. The transverse motor is mounted on the frame, which is equipped with a transverse guide rail. The transverse motor drives the transverse slide to slide on the transverse guide rail. The longitudinal motor and the positioning cylinder are both mounted on the transverse slide. The longitudinal motor drives the longitudinal slide to slide on the transverse slide. The cutting tool is mounted on the longitudinal slide.

[0008] Furthermore, a detection sensor is installed in the storage tank near the dispensing cylinder.

[0009] Furthermore, a receiving roller table is installed on the transverse slide, and the receiving roller table is located between the longitudinal slide and the positioning cylinder; a positioning block is installed on the positioning cylinder.

[0010] Furthermore, a spindle motor is installed on the frame, and the spindle motor is connected to the clamp spindle belt.

[0011] Furthermore, an adjustable bracket is provided between the frame and the material positioning bin, and the material positioning bin is installed on the frame via the adjustable bracket.

[0012] Furthermore, the included angle between the storage tank and the frame is ∠1, 4°≤∠1≤5°.

[0013] The present invention provides a horizontal automatic pipe leveling machine. Compared with the prior art, when performing deburring, the feeding cylinder can push the processed pipe onto the receiving roller table, and then push the pipe to be processed into the clamping cylinder spindle to wait for deburring. The worker only needs to put the pipe to be processed into the storage tank, and the pipe will be automatically deburred. The worker does not need to manually position and place the pipe to be processed, which significantly improves the processing efficiency. Attached Figure Description

[0014] Figure 1 This is a side view of the present invention;

[0015] Figure 2 This is a front view of the present invention;

[0016] Figure 3 This is a top view of the present invention.

[0017] Explanation of reference numerals in the attached figures:

[0018] in;

[0019] 1. Rack;

[0020] 2. Clamping sleeve spindle; 20. Spindle motor; 21. Belt;

[0021] 3. Feeding assembly; 30. Storage tank; 31. Material positioning bin; 32. Feeding cylinder; 33. Detection sensor; 34. Adjusting bracket; 35. Distributing cylinder;

[0022] 4. Deburring assembly; 40. Horizontal motor; 41. Horizontal slide table; 42. Longitudinal motor; 43. Longitudinal slide table; 44. Cutting tool; 45. Positioning cylinder; 46. Positioning block; 47. Receiving roller table. Detailed Implementation

[0023] The present invention will be described in detail below with reference to specific embodiments.

[0024] In this utility model, unless otherwise explicitly specified and limited, when terms such as "set in," "connected," or "linked" appear, these terms should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or a connection through one or more intermediate media. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. The directional terms appearing in this utility model are for the purpose of better describing the characteristics of the features and the relationships between them. It should be understood that when the placement direction of this utility model changes, the direction of the characteristics of the features and the relationships between them also changes accordingly. Therefore, directional terms do not constitute an absolute limitation on the characteristics of the features and the relationships between them in space, but only a relative limitation.

[0025] like Figures 1 to 3 As shown, this utility model provides a horizontal automatic pipe leveling machine, including a frame 1. The frame 1 is provided with a clamping cylinder spindle 2, a feeding assembly 3 and a deburring assembly 4. The clamping cylinder spindle 2 is fixedly installed on the frame 1, the feeding assembly 3 is located behind the clamping cylinder spindle 2, and the deburring assembly 4 is located in front of the clamping cylinder spindle 2.

[0026] The feeding assembly 3 includes a storage tank 30 and a material positioning bin 31. The material positioning bin 31 is mounted on the frame 1, and its central axis coincides with the central axis of the clamping cylinder spindle 2. A feeding cylinder 32 is provided on the side of the material positioning bin 31 away from the clamping cylinder spindle 2. The storage tank 30 is mounted at an angle on the frame 1, and its lowest point is close to the material positioning bin 31. A dispensing cylinder 35 is provided on the storage tank 30 near the material positioning bin 31.

[0027] The deburring assembly 4 includes a transverse motor 40, a transverse slide 41, a longitudinal motor 42, a longitudinal slide 43, a cutter 44, and a positioning cylinder 45. The transverse motor 40 is mounted on the frame 1, which is provided with a transverse guide rail. The transverse motor 40 is used to drive the transverse slide 41 to slide on the transverse guide rail. The longitudinal motor 42 and the positioning cylinder 45 are both mounted on the transverse slide 41. The longitudinal motor 42 is used to drive the longitudinal slide 43 to slide on the transverse slide 41. The cutter 44 is mounted on the longitudinal slide 43.

[0028] Through the above design scheme, the storage tank 30 can hold multiple pipes to be processed. The inclined storage tank 30 will cause the pipes to automatically roll into the material positioning bin 31, and then the feeding cylinder 32 will push the pipes in the material positioning bin 31 into the clamping spindle 2 to wait for processing. The distributing cylinder 35 in the storage tank 30 can block excess pipes in the storage tank 30 to ensure that only one pipe falls into the material positioning bin 31. The feeding cylinder 32 pushes the pipes in the material positioning bin 31... The tube is pushed into the clamping spindle 2 to await deburring. After processing, the feeding cylinder 32 pushes the deburred tube away from the clamping spindle 2, creating an empty space between the clamping spindle 2 and the material positioning chamber 31. Then, the feeding cylinder 32 retracts, the distributing cylinder 35 descends, and the tube in the storage tank 30 automatically rolls into the material positioning chamber 31 under gravity. Next, the distributing cylinder 35 rises to continue preventing excess tube from falling, allowing the feeding cylinder 32 to repeat the pushing operation. In actual operation, workers only need to continuously place the tubes to be processed into the storage tank 30, reducing their workload.

[0029] The horizontal motor 40 drives the positioning cylinder 45 to align with the edge of the clamping spindle 2. When the feeding cylinder 32 pushes the tube into the clamping spindle 2, the edge of the tube will abut against the positioning cylinder 45, facilitating the positioning of the tube. Then, the clamping spindle 2 clamps the tube and rotates it. At the same time, the horizontal slide 41 moves the cutter 44 to the tube, and the longitudinal slide 43 controls the movement of the cutter 44 to perform deburring on the tube in the clamping spindle 2. The positioning cylinder 45 can automatically perform the positioning work. During the operation, the worker only needs to place the tube and then retrieve the deburred tube, without the need for manual positioning, thus improving processing efficiency.

[0030] In this embodiment, a detection sensor 33 is provided in the storage tank 30 near the dispensing cylinder 35.

[0031] With the above design, the detection sensor 33 can detect whether there are still pipes waiting to be deburred in the storage tank 30. If no pipes are detected in the storage tank 30, the detection sensor 33 will issue an alarm to remind the worker to replenish the pipes.

[0032] In this embodiment, a receiving roller table 47 is installed on the transverse slide table 41, and the receiving roller table 47 is located between the longitudinal slide table 43 and the positioning cylinder 45; a positioning block 46 is installed on the positioning cylinder 45.

[0033] With the above design, after the deburring operation is completed, the horizontal motor 40 drives the receiving roller table 47 to directly below the clamping cylinder spindle 2. Then, the feeding cylinder 32 pushes the deburred tube away from the clamping cylinder spindle 2 and onto the receiving roller table 47, which then transfers the deburred tube to a receiving container or the next process. The positioning block 46 on the positioning cylinder 45 helps to position the tube, allowing the cutter 44 to accurately position itself to the deburring location, ensuring that the cutter 44 can perform the deburring operation precisely.

[0034] In this embodiment, a spindle motor 20 is provided on the frame 1. The spindle motor 20 is connected to the clamp spindle 2 via a belt 21. The spindle motor 20 on the frame 1 drives the clamp spindle 2 to rotate via the belt 21.

[0035] In this embodiment, an adjusting bracket 34 is provided between the frame 1 and the material positioning bin 31, and the material positioning bin 31 is mounted on the frame 1 via the adjusting bracket 34. The adjusting bracket 34 can adjust the height of the material positioning bin 31 to ensure that the central axis of the material positioning bin 31 coincides with the central axis of the clamping cylinder spindle 2.

[0036] In this embodiment, the included angle between the storage tank 30 and the frame 1 is ∠1, where 4°≤∠1≤5°.

[0037] The horizontal automatic pipe leveling machine provided by this utility model, compared with the prior art, can push the processed pipe onto the receiving roller table 47 during deburring, and then push the pipe to be processed into the clamping cylinder spindle 2 to wait for deburring. The worker only needs to put the pipe to be processed into the storage tank 30, and the pipe will be automatically deburred. The worker does not need to manually position and place the pipe to be processed, which significantly improves the processing efficiency.

[0038] Where there is no conflict, the above embodiments and features can be combined with each other.

[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A horizontal automatic pipe leveling machine, comprising a frame (1), characterized in that: The frame (1) is equipped with a clamp spindle (2), a feeding assembly (3) and a deburring assembly (4). The clamp spindle (2) is fixedly installed on the frame (1), the feeding assembly (3) is located behind the clamp spindle (2), and the deburring assembly (4) is located in front of the clamp spindle (2). The feeding assembly (3) includes a storage tank (30) and a material positioning bin (31). The material positioning bin (31) is installed on the frame (1). The central axis of the material positioning bin (31) coincides with the central axis of the clamping cylinder spindle (2). A feeding cylinder (32) is provided on the side of the material positioning bin (31) away from the clamping cylinder spindle (2). The storage tank (30) is installed at an angle on the frame (1). The lowest point of the storage tank (30) is close to the material positioning bin (31). A dispensing cylinder (35) is provided on the storage tank (30) near the material positioning bin (31). The deburring assembly (4) includes a transverse motor (40), a transverse slide (41), a longitudinal motor (42), a longitudinal slide (43), a cutting tool (44), and a positioning cylinder (45). The transverse motor (40) is mounted on the frame (1), and a transverse guide rail is provided on the frame (1). The transverse motor (40) is used to drive the transverse slide (41) to slide on the transverse guide rail. The longitudinal motor (42) and the positioning cylinder (45) are both mounted on the transverse slide (41). The longitudinal motor (42) is used to drive the longitudinal slide (43) to slide on the transverse slide (41). The cutting tool (44) is mounted on the longitudinal slide (43).

2. The horizontal automatic pipe-end leveling machine according to claim 1, characterized in that: The storage tank (30) is equipped with a detection sensor (33) near the dispensing cylinder (35).

3. The horizontal automatic pipe-end leveling machine according to claim 1, characterized in that: A receiving roller table (47) is installed on the transverse slide (41), and the receiving roller table (47) is located between the longitudinal slide (43) and the positioning cylinder (45); a positioning block (46) is installed on the positioning cylinder (45).

4. The horizontal automatic pipe-end leveling machine according to claim 1, characterized in that: A spindle motor (20) is installed on the frame (1), and the spindle motor (20) is connected to the belt (21) of the clamp spindle (2).

5. A horizontal automatic pipe-end leveling machine according to claim 1, characterized in that: An adjusting bracket (34) is provided between the frame (1) and the material placement bin (31), and the material placement bin (31) is installed on the frame (1) through the adjusting bracket (34).

6. A horizontal automatic pipe-end leveling machine according to claim 1, characterized in that: The included angle between the storage tank (30) and the frame (1) is ∠1, 4°≤∠1≤5°.