A grinding machine for machining brake discs

Abstract

The utility model provides a grinding machine for processing brake disc relates to brake disc processing technical field, including mainboard, the top of mainboard is equipped with the controller, the top of mainboard is connected with the lifting plate of sliding, the inside rotation of lifting plate is connected with the turning plate, one end of turning plate is fixed with the plug -in post, the outer wall of plug -in post is equidistant and is provided with three second electric telescopic rod, the output of three second electric telescopic rod all is fixed with the clamping plate, the collection groove is set up in the mainboard. When polishing, through the operation of fan, can produce dust that it can polish to suck, make it through the collection groove into the communicating pipe, again through the communicating pipe bottom end mounting plate butt joint external collection device, carry out the centralized collection to the dust, in addition, the device can polish the two ends of the brake disc held by the inner support simultaneously through the setting of two polishing discs, relative to traditional single side polishing, greatly reduce the polishing time.

Description

Technical Field

[0001] This utility model relates to the field of brake disc processing technology, and in particular to a grinding machine for processing brake discs. Background Technology

[0002] In recent years, the bicycle industry has been rapidly developing towards lightweight and high-performance designs, with cyclists placing higher demands on the braking performance, response speed, and durability of braking systems. As a key component of the braking system, the surface smoothness, dimensional accuracy, and wear resistance of bicycle brake discs directly affect braking sensitivity and service life.

[0003] Currently, one type of grinding machine used for processing brake discs can only grind one side of the brake disc. After grinding, it needs to be flipped over for further grinding, which is very troublesome and time-consuming, affecting subsequent production. It has significant limitations and poor practicality. In addition, one type of grinding machine used for processing brake discs does not clean up the dust generated during grinding, causing it to float in the air and harm the health of workers, resulting in poor safety. Utility Model Content

[0004] The purpose of this invention is to solve the problems in the existing technology where brake discs can usually only be ground on one side, and after grinding, they need to be flipped over for further grinding, which is very troublesome and time-consuming, affecting subsequent production. Also, the dust generated during grinding is not cleaned up, causing it to float in the air and harm the health of workers, resulting in poor safety. Therefore, this invention proposes a grinding machine for processing brake discs.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a grinding machine for processing brake discs, comprising a main board, a controller mounted on the top of the main board, a lifting plate slidably connected to the top of the main board, a rotating plate rotatably connected inside the lifting plate, a pin fixed at one end of the rotating plate, three second electric telescopic rods evenly distributed on the outer wall of the pin, a clamping plate fixed at the output end of each of the three second electric telescopic rods, a collection groove provided inside the main board, a connecting pipe matching the collection groove fixed at the bottom of the main board, a fan mounted on the outer wall of the connecting pipe, a bracket fixed at the top of the main board, a hydraulic push rod mounted on the top of the bracket, the output end of the hydraulic push rod penetrating the bracket and fixed to a first support plate, two second support plates slidably connected inside the first support plate, a drive structure for driving the two second support plates to lift and lower provided at the top of the first support plate, a third electric telescopic rod mounted on the opposite end of each of the two second support plates, and a grinding disc provided on the opposite end of each of the two third electric telescopic rods.

[0006] Preferably, the driving structure includes a second fixing frame fixed on both sides of the top end of the first support plate, a second motor installed on the inner side of the top end of the first support plate, a screw fixed to the output end of the second motor, a movable plate threadedly connected to the outer wall of the screw, and a limit post slidably connected to the end of the movable plate away from the screw.

[0007] Preferably, a first fixing plate is fixed to one end of each of the two third electric telescopic rods, a third motor is installed on one end of each of the two first fixing plates, a second fixing plate is fixed to one end of each of the two third motors, a docking plate is installed on one end of each of the two second fixing plates by bolts, and the two grinding discs are respectively installed on one end of each of the two docking plates.

[0008] Preferably, each of the two lifting plates has a connecting plate fixed at one end opposite to the other, located below the main board. A first electric telescopic rod is installed at the bottom of the main board, and the output end of the first electric telescopic rod is fixed to the connecting plate.

[0009] Preferably, each of the two lifting plates has a first fixing frame fixed at one end facing each other, and a first motor is installed at one end of each of the two first fixing frames facing each other. The output ends of the two first motors are respectively fixed to the two rotating plates.

[0010] Preferably, the top end of the screw is rotatably connected to one of the second fixing frames, and the two ends of the limiting post are respectively fixed to the other second fixing frame and the first support plate.

[0011] Preferably, a stabilizing plate is rotatably connected between the first fixing plate and the second fixing plate, located outside the third motor.

[0012] Preferably, a dustproof plate is installed on the side wall of the connecting pipe on one side of the fan, and an mounting plate is installed on the bottom outer wall of the connecting pipe.

[0013] Preferably, the motherboard has four support legs fixed at its bottom corners, and one end of the clamping plate has a stop block fixed to it.

[0014] Preferably, the top of the motherboard has an angled opening on one side of the collection groove.

[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0016] In this invention, during grinding, a fan draws in the dust generated during grinding, which is then collected in a collection trough into a connecting pipe. An external collection device connected to the bottom plate of the connecting pipe further collects the dust. Furthermore, the device, with its two grinding discs, can simultaneously grind both ends of the brake disc held by the inner support. Compared to traditional single-sided grinding, this significantly reduces grinding time. The first motor drives a rotating plate, which in turn rotates the brake disc on the outer side of the insert. The second motor then drives a screw, causing the moving plate to rise and fall under the control of a limiting post. This allows for highly precise adjustment of the two grinding discs, resulting in more comprehensive grinding of the brake disc and enhanced practicality. Attached Figure Description

[0017] Figure 1 A perspective view of a grinding machine for processing brake discs is provided for this utility model;

[0018] Figure 2 A cross-sectional view of a grinding machine for machining brake discs is provided for this utility model;

[0019] Figure 3 This utility model provides a schematic diagram of the external structure of the lifting plate of a grinding machine used for processing brake discs;

[0020] Figure 4 This utility model provides a schematic diagram of the drive structure of a grinding machine for processing brake discs;

[0021] Figure 5 This utility model provides a schematic diagram of the external structure of the grinding disc of a grinding machine used for processing brake discs.

[0022] Legend: 1. Mainboard; 2. Controller; 3. Lifting plate; 4. Connecting plate; 5. First electric telescopic rod; 6. First fixed frame; 7. First motor; 8. Turning plate; 9. Insert post; 10. Second electric telescopic rod; 11. Clamping plate; 12. Stop block; 13. Slanted opening; 14. Collection trough; 15. Connecting pipe; 16. Dustproof plate; 17. Fan; 18. Bracket; 19. Hydraulic push rod; 20. Second support plate; 21. Drive structure; 2101. Second fixed frame; 2102. Second motor; 2103. Screw; 2104. Limiting post; 2105. Moving plate; 22. Third electric telescopic rod; 23. First fixed plate; 24. Third motor; 25. Second fixed plate; 26. Connecting plate; 27. Grinding disc; 28. Stabilizing plate; 29. ​​First support plate; 30. Outrigger; 31. Mounting plate. Detailed Implementation

[0023] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0025] Example 1, as Figure 1-5 As shown, this utility model provides a grinding machine for processing brake discs, including a main board 1. A controller 2 is installed on the top of the main board 1. A lifting plate 3 is slidably connected to the top of the main board 1. A rotating plate 8 is rotatably connected inside the lifting plate 3. A pin 9 is fixed to one end of the rotating plate 8. Three second electric telescopic rods 10 are evenly distributed on the outer wall of the pin 9. A clamping plate 11 is fixed to the output end of each of the three second electric telescopic rods 10. A collection groove 14 is opened inside the main board 1. A connecting pipe 15 matching the collection groove 14 is fixed to the bottom of the main board 1. The outer wall of the connecting pipe 15... A fan 17 is installed on the top. A bracket 18 is fixed to the top of the main board 1. A hydraulic push rod 19 is installed at the top of the bracket 18. The output end of the hydraulic push rod 19 passes through the bracket 18 and is fixed to a first support plate 29. Two second support plates 20 are slidably connected inside the first support plate 29. A drive structure 21 for driving the two second support plates 20 to rise and fall is provided at the top of the first support plate 29. A third electric telescopic rod 22 is installed at the opposite end of each of the two second support plates 20. A grinding disc 27 is provided at the opposite end of each of the two third electric telescopic rods 22.

[0026] The overall effect of Embodiment 1 is as follows: during use, the brake disc to be ground is placed onto the insert 9 through its central hole. The synchronous operation of the three second electric telescopic rods 10 drives the three clamping plates 11 to move, thereby internally clamping the brake disc. This clamping method greatly reduces the area occupied by the brake disc during clamping, allowing for more comprehensive subsequent grinding. After clamping, the operation of the hydraulic push rod 19 drives the first support plate 29 to descend, causing the two grinding discs 27 to move to both sides of the brake disc. The operation of the two third electric telescopic rods 22... The system moves the two grinding discs 27 closer to the brake disc for grinding. The operation of the drive structure 21 can move the two second support plates 20 up and down, thereby enabling the two grinding discs 27 to make more precise height adjustments, making the grinding effect on the brake disc more comprehensive and more practical. During grinding, the operation of the fan 17 can suck up the dust generated during grinding, which enters the connecting pipe 15 through the collection groove 14. Then, the dust is collected centrally through the external collection device connected to the mounting plate 31 at the bottom of the connecting pipe 15.

[0027] Example 2, as Figure 1-5As shown, the drive structure 21 includes a second fixing bracket 2101 fixed on both sides of the top of the first support plate 29. A second motor 2102 is installed on the inner side of the top of the first support plate 29. A screw 2103 is fixed to the output end of the second motor 2102. A movable plate 2105 is threadedly connected to the outer wall of the screw 2103. A limit post 2104 is slidably connected to the end of the movable plate 2105 away from the screw 2103. A first fixing plate 23 is fixed to the opposite end of each of the two third electric telescopic rods 22. A third motor 24 is installed to the opposite end of each of the two first fixing plates 23. A second fixing plate 25 is fixed to the opposite end of each of the two third motors 24. A docking plate 26 is bolted to the opposite end of each of the two second fixing plates 25. Two grinding discs 27 are respectively installed to the opposite ends of the two docking plates 26. A connecting plate 4 is fixed to the opposite ends of the two lifting plates 3 located below the main board 1. A connecting plate 4 is installed at the bottom end of the main board 1. There is a first electric telescopic rod 5, the output end of the first electric telescopic rod 5 is fixed to the connecting plate 4, the two lifting plates 3 are each fixed to the opposite end of the first fixing frame 6, the two first fixing frames 6 are each installed with a first motor 7, the output ends of the two first motors 7 are respectively fixed to the two rotating plates 8, the top end of the screw 2103 is rotatably connected to one of the second fixing frames 2101, the two ends of the limiting column 2104 are respectively fixed to the other second fixing frame 2101 and the first support plate 29, the first fixing plate 23 and the second fixing plate 25 are rotatably connected to the outside of the third motor 24 by a stabilizing plate 28, the side wall of the connecting pipe 15 is installed with a dustproof plate 16 on the side of the fan 17, the bottom outer wall of the connecting pipe 15 is installed with an installation plate 31, the bottom four corners of the main plate 1 are fixed with support legs 30, one end of the clamping plate 11 is fixed with a stop block 12, and the top of the main plate 1 is opened with a slanted opening 13 on the side of the collection tank 14.

[0028] The overall effect of Embodiment 2 is that, by setting up two grinding discs 27, both ends of the brake disc held by the inner support can be ground simultaneously. Compared with traditional single-sided grinding, this greatly reduces grinding time. Furthermore, the operation of the first motor 7 drives the rotating plate 8 to rotate, thereby causing the brake disc supported by the inner support on the outside of the insert post 9 to rotate. Then, the operation of the second motor 2102 drives the screw 2103 to rotate, causing the moving plate 2105 to rise and fall under the limit of the limiting post 2104. This allows for highly precise adjustment of the two grinding discs 27, making the grinding of the brake disc more comprehensive and improving its practicality. The operation of the first electric telescopic rod 5 can drive the lifting plate 3 to rise and fall as a whole, thereby increasing the distance between the insertion post 9 and the main board 1, making it easier to adjust brake discs of different widths and improving practicality. The operation of the two third motors 24 can drive the grinding disc 27 to rotate as a whole for grinding. The setting of the stabilizing plate 28 can provide auxiliary support for the first fixing plate 23 and the second fixing plate 25. The setting of the docking plate 26 can make the grinding disc 27 replaceable at any time. The setting of the inclined opening 13 can facilitate the grinding of the brake disc and guide it to fall into the external collection box.

[0029] Working Principle: When using this device, the brake disc to be ground is placed onto the insert 9 through its central hole. The synchronous operation of the three second electric telescopic rods 10 moves the three clamping plates 11, thus internally clamping the brake disc. This clamping method greatly reduces the area occupied by the brake disc during clamping, allowing for more thorough subsequent grinding. After clamping, the hydraulic push rod 19 drives the first support plate 29 to descend, moving the two grinding discs 27 to both sides of the brake disc. The operation of the two third electric telescopic rods 22 moves the two grinding discs 27 closer to the brake disc for grinding. The operation of the first motor 7 drives the rotating plate 8 to rotate, thereby rotating the brake disc internally supported by the insert 9. Then, through the operation of the second motor 2102, the screw 2103 is driven to rotate, causing the moving plate 2105 to rise and fall under the limit of the limiting column 2104. This enables the two grinding discs 27 to be adjusted with high precision, making the grinding of the brake disc more comprehensive and practical. During grinding, the operation of the fan 17 can suck up the dust generated during grinding, which enters the connecting pipe 15 through the collection groove 14. Then, through the external collection device connected to the mounting plate 31 at the bottom of the connecting pipe 15, the dust is collected in a concentrated manner. The controller 2 of this device can control the operation of the first electric telescopic rod 5, the second electric telescopic rod 10, the third electric telescopic rod 22, the first motor 7, the second motor 2102, the third motor 24, and the hydraulic push rod 19.

[0030] The wiring diagrams of the controller 2, the first electric telescopic rod 5, the second electric telescopic rod 10, the third electric telescopic rod 22, the first motor 7, the second motor 2102, the third motor 24, and the hydraulic push rod 19 in this utility model are common knowledge in the field. Their working principles are known technologies. The appropriate model is selected according to actual use. Therefore, the control methods and wiring layouts of the controller 2, the first electric telescopic rod 5, the second electric telescopic rod 10, the third electric telescopic rod 22, the first motor 7, the second motor 2102, the third motor 24, and the hydraulic push rod 19 will not be explained in detail.

[0031] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. A grinding machine for machining brake discs, comprising a main board (1), characterized in that: A controller (2) is installed at the top of the main board (1). A lifting plate (3) is slidably connected to the top of the main board (1). A rotating plate (8) is rotatably connected inside the lifting plate (3). A pin (9) is fixed at one end of the rotating plate (8). Three second electric telescopic rods (10) are evenly distributed on the outer wall of the pin (9). A clamp (11) is fixed at the output end of each of the three second electric telescopic rods (10). A collection groove (14) is opened inside the main board (1). A connecting pipe (15) matching the collection groove (14) is fixed at the bottom of the main board (1). A fan (17) is installed on the outer wall of the connecting pipe (15). The main board (1) is fixed with a bracket (18) at the top. A hydraulic push rod (19) is installed at the top of the bracket (18). The output end of the hydraulic push rod (19) passes through the bracket (18) and is fixed with a first support plate (29). Two second support plates (20) are slidably connected inside the first support plate (29). The top of the first support plate (29) is provided with a drive structure (21) for driving the two second support plates (20) to rise and fall. A third electric telescopic rod (22) is installed at the opposite end of each of the two second support plates (20). A grinding disc (27) is provided at the opposite end of each of the two third electric telescopic rods (22).

2. A grinding machine for machining brake discs according to claim 1, characterized in that: The drive structure (21) includes a second fixing frame (2101) fixed on both sides of the top of the first support plate (29). A second motor (2102) is installed on the inner side of the top of the first support plate (29). A screw (2103) is fixed at the output end of the second motor (2102). A movable plate (2105) is threadedly connected to the outer wall of the screw (2103). A limit post (2104) is slidably connected to one end of the movable plate (2105) away from the screw (2103).

3. A grinding machine for machining brake discs according to claim 1, characterized in that: Each of the two third electric telescopic rods (22) has a first fixing plate (23) fixed at one end opposite to the other. Each of the two first fixing plates (23) has a third motor (24) installed at one end opposite to the other. Each of the two third motors (24) has a second fixing plate (25) fixed at one end opposite to the other. Each of the two second fixing plates (25) has a connecting plate (26) installed at one end opposite to the other by bolts. Each of the two grinding discs (27) is installed at one end opposite to the other of the two connecting plates (26).

4. A grinding machine for machining brake discs according to claim 1, characterized in that: The two lifting plates (3) are fixed with connecting plates (4) at opposite ends below the main board (1). The bottom end of the main board (1) is equipped with a first electric telescopic rod (5), and the output end of the first electric telescopic rod (5) is fixed to the connecting plate (4).

5. A grinding machine for machining brake discs according to claim 1, characterized in that: Each of the two lifting plates (3) is fixed with a first fixing frame (6) at one end, and a first motor (7) is installed at one end of each of the two first fixing frames (6). The output ends of the two first motors (7) are respectively fixed to the two rotating plates (8).

6. A grinding machine for machining brake discs according to claim 2, characterized in that: The top end of the screw (2103) is rotatably connected to one of the second fixing frames (2101), and the two ends of the limiting post (2104) are respectively fixed to the other second fixing frame (2101) and the first support plate (29).

7. A grinding machine for machining brake discs according to claim 3, characterized in that: A stabilizing plate (28) is rotatably connected between the first fixing plate (23) and the second fixing plate (25) on the outside of the third motor (24).

8. A grinding machine for machining brake discs according to claim 1, characterized in that: A dustproof plate (16) is installed on the side wall of the connecting pipe (15) on one side of the fan (17), and an installation plate (31) is installed on the bottom outer wall of the connecting pipe (15).

9. A grinding machine for machining brake discs according to claim 1, characterized in that: The motherboard (1) has four support legs (30) fixed at the bottom corners, and the clamp (11) has a stop block (12) fixed at one end.

10. A grinding machine for machining brake discs according to claim 1, characterized in that: The top of the main board (1) has a slanted opening (13) on one side of the collection groove (14).

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