Full-automatic combination device for wood door panel core plate

Abstract

The utility model relates to wood door production technical field, concretely is a kind of wood door panel core board full-automatic combination device, including bottom plate, the both ends of bottom plate top surface are all fixed with pillar one, the setting of pillar one has clamp, the clamp includes the support seat of corresponding position pillar one rotary connection, one side of the support seat is fixed with two electric push rods, the output end of electric push rod is fixed with the tray box of the panel that can place, in the utility model, by the tray box of clamp top portion is moved and covers the both ends of the panel of adhesive fixation, to make the both ends of wood door clamp fixed two tray boxes, can effectively prevent core material from falling when wood door overturning, two clamps with wood door rotate 180 degrees angle, make the panel before being located at the bottom of wood door can overturn upwards, it is convenient to utilize hoisting assembly and carry out automatic combination fixation again, it is favorable to improve the efficiency of wood door combination production.

Description

Technical Field

[0001] This utility model relates to the field of wooden door production technology, specifically a fully automatic assembly device for wooden door panel core boards. Background Technology

[0002] Common wooden doors are mainly composed of a panel and a core board. The specific assembly process is as follows: First, a panel is placed on the processing table, and a wooden frame is placed on the panel. Then, a core board filler is placed between the panel and the wooden frame. The core board filler includes multiple pieces of wood and auxiliary materials such as honeycomb paper and MDF. Then, another panel is glued to the surface of the core board. Next, the panel at the bottom of the wooden door is flipped up and lifted. The panel is then glued to the core board again. Finally, the wooden door is transported to a microwave pressing equipment for extrusion and shaping.

[0003] Some small and medium-sized wooden door manufacturers need to manually place the panels onto the core board surface for assembly. Manually assembling the panels and core boards is not conducive to improving the efficiency of wooden door production. Furthermore, if the operation is not done properly during the flipping process, such as using too much force or the angle is not appropriate, the unattached panels can easily separate from the core board, causing the core board filler to shift or even fall off. Utility Model Content

[0004] The purpose of this utility model is to provide a fully automatic assembly device for wooden door panel core boards to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A fully automatic assembly device for wooden door panel core boards includes:

[0007] A base plate, the top surface of which is fixed with two support columns;

[0008] Two clamps are rotatably connected to a corresponding support column. Each clamp includes a support base rotatably connected to the support column. Two electric actuators are fixed on one side of the support base, and a tray box is fixed to the output end of each electric actuator.

[0009] Two electric slide rails, with an electric slider slidably connected to the top of each slide rail;

[0010] Two telescopic frames are fixedly connected to corresponding electric sliders;

[0011] A hoisting assembly is rotatably installed between two telescopic frames. The hoisting assembly includes a keel frame, with suction cups fixed at each of the four corners of the keel frame, and a shaft that is rotatably connected to the telescopic frame is inserted and fixed in the middle of the keel frame.

[0012] Furthermore, both ends of the electric slide rail are fixed with limit blocks, and the limit blocks are fixedly connected to the base plate.

[0013] Furthermore, both ends of the keel frame are fixed with positioning tubes that are rotatably connected to the shaft, and both ends of the support base are fixed with two rectangular tubes, with sliding rods that are fixedly connected to the tray box slidably connected inside the rectangular tubes.

[0014] Furthermore, L-shaped rods are fixed to both sides of the keel frame, and L-shaped rods are fixed to both ends of the keel frame.

[0015] Furthermore, the telescopic frame includes a second support column fixedly connected to the electric slider, and an L-shaped beam is slidably connected to the top of the second support column.

[0016] Furthermore, a hydraulic cylinder is embedded and fixed at the top of the second support column, and the output end of the hydraulic cylinder is fixedly connected to the L-shaped beam.

[0017] Furthermore, a first geared motor capable of driving the support seat to rotate is fixed to the top of one of the support columns, and a second geared motor capable of driving the shaft to rotate is fixed to the top of one of the L-shaped beams.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. By placing a panel and a wooden frame onto the tray boxes of two clamps, the output end of the electric push rod on the clamp extends, causing the two tray boxes of the same height to be centered and support the first panel and wooden frame. At this time, one user can fill the core material into the wooden frame. At the same time, the second panel is attached to the lifting assembly using multiple suction cups. Another user applies glue to the second panel. The electric slider moves along the electric slide rail, causing the telescopic frame to move the lifting assembly above the wooden frame. The lifting assembly then transfers the second panel directly above the wooden frame. The telescopic frame, through the lifting assembly, automatically bonds the second panel with glue on its bottom surface to the top of the core board composed of the wooden frame and core material. This eliminates the need for manual handling of the panel and core board for bonding, thus improving the efficiency of bonding the wooden door panel and core board.

[0020] 2. After the top panel of the wooden door is bonded to the core board, the output end of the electric push rod at the top of the clamp extends, causing the tray box at the top of the clamp to move towards the wooden door. This allows the tray boxes at the bottom of the two clamps to support the bottom of the wooden door, and the tray boxes at the top of the two clamps to cover the top of the wooden door. Driven by the reduction motor, the support base rotates, causing the two clamps to automatically rotate the wooden door 180 degrees. This moves the unfixed panel at the bottom of the wooden door to the position above the clamps, making it convenient for the user to remove the unfixed panel and use the lifting assembly to automatically bond and fix the panel to the top position of the rotated wooden door. During the rotation of the wooden door, there are two tray boxes at both ends of the wooden door that clamp and limit the movement, effectively preventing the core material from shifting and falling due to manual rotation of the wooden door. This also helps to improve the efficiency of switching and combining the fixed panels on both sides of the wooden door. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the combined structure of the panel and the core board in this utility model;

[0023] Figure 3 This is a schematic diagram of the telescopic frame and hoisting components in this utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the two clamps holding the wooden door in this utility model;

[0025] Figure 5 This is a schematic diagram of the clamp structure in this utility model.

[0026] In the diagram: 100, base plate; 110, support column one; 111, geared motor one; 120, limit block; 200, clamp; 210, support base; 220, electric push rod; 230, pallet box; 240, rectangular tube; 241, slide rod; 300, electric slide rail; 310, electric slider; 400, telescopic frame; 410, support column two; 420, hydraulic cylinder; 430, L-shaped beam; 431, geared motor two; 500, hoisting assembly; 510, keel frame; 511, L-shaped rod one; 512, L-shaped rod two; 520, suction cup; 530, shaft. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example 1, please refer to Figure 1 - Figure 5 In this embodiment of the utility model, a fully automatic assembly device for wooden door panel core boards includes a base plate 100. Support columns 110 are fixed at both ends of the top surface of the base plate 100. Clamps 200 are provided on the support columns 110. Each clamp includes a support base 210 rotatably connected to the corresponding support column 110. Two electric actuators 220 are fixed on one side of the support base 210. A tray box 230 for placing the panel is fixed to the output end of each electric actuator 220. Both sides of the top surface of the base plate 100 are fixed with… There is an existing technology component, an electric slide rail 300, with an electric slider 310 slidably connected to the top of the electric slide rail 300. A telescopic frame 400 is fixed to the top of the electric slider 310. A hoisting assembly 500 is provided between the two telescopic frames 400. The hoisting assembly 500 includes a keel frame 510. Suction cups 520 are installed and fixed at the four corners of the keel frame 510. The suction cups 520 can adsorb and fix the panel. A shaft 530 that is rotatably connected to the telescopic frame 400 is inserted and fixed in the middle of the keel frame 510.

[0029] Specifically, by setting two clamps 200 that can rotate on the support column 110, each clamp 200 has two tray boxes 230 slidably mounted on it. In the initial state, the two tray boxes 230 located at the bottom of the clamps 200 can support a panel and a rectangular wooden frame. At this time, the core material can be arranged in the supported wooden frame. At the same time, another spare panel can be glued and fixed to the lifting assembly 500 using a suction cup 520, and glue is applied to the surface of the panel. Then, the lifting assembly 500 moves the panel directly above the core board and then moves it down, so that the other panel is automatically glued and assembled to the top of the core board. By moving the tray box 230 at the top of the clamps 200 to cover both ends of the glued and fixed panel, both ends of the wooden door are clamped and fixed with two tray boxes 230, which can effectively prevent the core material from falling when the wooden door is flipped. The two clamps 200 rotate the wooden door 180 degrees, so that the panel previously located at the bottom of the wooden door can be flipped upwards, which is convenient for automatic assembly and fixing again using the lifting assembly 500, which helps to improve the efficiency of wooden door assembly production.

[0030] like Figure 1 As shown, in this embodiment, the suction cups 520 at the four corners of the keel frame 510 can be respectively adsorbed and fixed at the four corners of the panel, which is beneficial to improving the stability of the suspended panel. The components and principles of the suction cups 520 working together with the external negative pressure pump to adsorb and fix the panel are existing technologies, and the specific working principle will not be described in detail.

[0031] like Figure 1 and Figure 2As shown, in this embodiment, limit blocks 120 are fixed at both ends of the electric slide rail 300. The limit blocks 120 are fixedly connected to the base plate 100. The limit blocks 120 can limit the movement range of the electric slider 310, so that the hoisting assembly 500 can stop moving after moving the panel to the position directly above the wooden door. The linear reciprocating movement of the electric slider 310 on the electric slide rail 300 is the prior art, and the specific working principle will not be described in detail.

[0032] like Figure 3 and Figure 4 As shown, in this embodiment, both ends of the keel frame 510 are fixed with positioning tubes that are rotatably connected to the shaft 530, so that the keel frame can rotate stably between the two L-shaped beams 430. Both ends of the support base 210 are fixed with two rectangular tubes 240. The rectangular tubes 240 are slidably connected with slide rods 241 that are fixedly connected to the tray box 230, so that the tray box 230 can move smoothly towards the wooden door, thereby enabling the two tray boxes 230 arranged opposite each other and at the same height to support the wooden door and restrict the position of the wooden door.

[0033] like Figure 3 As shown, in this embodiment, the telescopic frame 400 includes a second support column 410 fixedly connected to the electric slider 310, an L-shaped beam 430 slidably connected to the top of the second support column 410, and a hydraulic cylinder 420 embedded and fixedly mounted on the top of the second support column 410. The output end of the hydraulic cylinder 420 is fixedly connected to the L-shaped beam 430.

[0034] In this embodiment, refer to Figure 3 When it is necessary to attach the panel to the core board, the output end of the hydraulic cylinder 420 shortens, causing the L-shaped beam 430 to move down, thereby allowing the lifting assembly 500 to automatically move the panel down to the surface of the core board, so that the core board and the panel can be assembled and installed.

[0035] like Figure 1 As shown, in this embodiment, a geared motor 111 is fixed to the top of a support column 110, which can drive the support base 210 to rotate. The geared motor 111 is used to drive the support base 210 of a clamp 200 to rotate. After the wooden door connects the two clamps 200, the other clamp 200 can rotate on the other support column 110, thereby enabling the two clamps 200 to hold the wooden door and flip it over to expose the panel to be assembled and glued in an upward position.

[0036] like Figure 1 and Figure 2As shown, in this embodiment, a geared motor 431 capable of driving the shaft 530 to rotate is fixed to the top of an L-shaped beam 430. In the initial state, multiple suction cups 520 are arranged facing upwards. The user can place the panel between the multiple suction cups 520 for adsorption and fixation, and apply glue to the surface of the panel using a tool. After the panel is glued, the geared motor 431 drives the shaft 530 to rotate 180 degrees, so that the entire hoisting assembly 500 rotates 180 degrees with the panel, thereby enabling the glued side of the panel to correspond to the core board, which facilitates the subsequent transfer of the panel to the core board for assembly and bonding by the hoisting assembly 500.

[0037] like Figure 5 As shown, in this embodiment, the two ends of the support base 210 are hollowed out, which can reduce the weight of the support base 210 without affecting its supporting effect.

[0038] In practice, a first panel is placed between the bottom tray boxes 230 of the clamp 200, and a wooden frame is placed on the first panel. The two tray boxes 230 are moved in the center by the electric push rod 220 to support the first panel and the wooden frame. One user can assemble the core material inside the wooden frame to form the core panel, while another user glues the second panel to multiple suction cups 520 and applies glue to the surface of the second panel. The lifting assembly 500 is then rotated 180 degrees so that the glued side of the second panel faces down. Refer to the instruction manual for details. Figure 1 The state is then determined, and the lifting assembly 500, carrying the second panel, is moved above the core panel and then lowered, as per the reference. Figure 2 The second panel is then bonded to the core board. Next, the lifting assembly 500 is removed, and the two clamps 200 rotate the wooden door 180 degrees so that the first panel faces upward. At this point, the first panel can be removed with the help of the lifting assembly 500, and glue can be applied to it. Similarly, the first panel is transferred to the core board again using the lifting assembly 500, thus automatically combining the two panels onto the core board. Finally, the tray box 230 at the bottom of the two clamps 200 is removed from the wooden door, allowing the combined wooden door to automatically fall onto an external transfer trolley for easy transfer to the microwave pressing equipment for further processing.

[0039] Example 2: Based on Example 1, in order to accurately position and fix the wooden door panel on the clamp 200, so as to facilitate the automatic bonding of the panel and the core board in the later stage.

[0040] like Figure 2 and Figure 3As shown, in this embodiment, L-shaped rods 511 are fixed on both sides of the keel frame 510, and L-shaped rods 512 are fixed at both ends of the keel frame 510. When the panel is placed onto the multiple suction cups 520, the L-shaped rods 511 and 512 at different positions can restrict the position of the panel, so that the panel is centered and fixed on the hoisting assembly 500, so that the panel can be accurately connected to the core board surface later.

[0041] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0042] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A fully automatic assembly device for wooden door panel core boards, characterized in that, include: The base plate (100) has two support columns (110) fixed on its top surface. Two clamps (200) are rotatably connected to the corresponding support column (110). Each clamp (200) includes a support base (210) rotatably connected to the support column (110). Two electric actuators (220) are fixed on one side of the support base (210). A tray box (230) is fixed at the output end of the electric actuator (220). Two electric slide rails (300), with an electric slider (310) slidably connected to the top of each electric slide rail (300). Two telescopic frames (400) are fixedly connected to corresponding electric sliders (310); The hoisting assembly (500) is rotatably installed between two telescopic frames (400). The hoisting assembly (500) includes a keel frame (510). Suction cups (520) are installed and fixed at the four corners of the keel frame (510). A shaft (530) that is rotatably connected to the telescopic frame (400) is inserted and fixed in the middle of the keel frame (510).

2. The fully automatic assembly device for wooden door panel core boards according to claim 1, characterized in that, Both ends of the electric slide rail (300) are fixed with limit blocks (120), and the limit blocks (120) are fixedly connected to the base plate (100).

3. The fully automatic assembly device for wooden door panel core boards according to claim 1, characterized in that, Both ends of the keel frame (510) are fixed with positioning tubes that are rotatably connected to the shaft (530), and both ends of the support base (210) are fixed with two rectangular tubes (240). The rectangular tubes (240) are slidably connected with slide rods (241) that are fixedly connected to the tray box (230).

4. The fully automatic assembly device for wooden door panel core boards according to claim 1 or 3, characterized in that, Both sides of the keel frame (510) are fixed with L-shaped rod one (511), and both ends of the keel frame (510) are fixed with L-shaped rod two (512).

5. The fully automatic assembly device for wooden door panel core boards according to claim 1, characterized in that, The telescopic frame (400) includes a second support column (410) fixedly connected to an electric slider (310), and an L-shaped beam (430) is slidably connected to the top of the second support column (410).

6. The fully automatic assembly device for wooden door panel core boards according to claim 5, characterized in that, A hydraulic cylinder (420) is embedded and fixed at the top of the second support column (410), and the output end of the hydraulic cylinder (420) is fixedly connected to the L-shaped beam (430).

7. The fully automatic assembly device for wooden door panel core boards according to claim 6, characterized in that, A geared motor (111) capable of driving the support base (210) to rotate is fixed to the top of one of the said support pillars (110), and a geared motor (431) capable of driving the shaft (530) to rotate is fixed to the top of one of the said L-shaped beams (430).

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