A cutting groove device for carbon rod processing
By introducing grooving and positioning components into the carbon rod processing device, the problems of production continuity and precision were solved, and efficient and stable carbon rod processing was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- PINGDINGSHAN SHUANGYE CARBONIN CO LTD
- Filing Date
- 2025-04-30
- Publication Date
- 2026-06-05
Smart Images
Figure CN224323333U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of carbon rod processing technology, and specifically relates to a grooving device for carbon rod processing. Background Technology
[0002] Carbon rods are non-metallic products and are an essential cutting consumable before welding in carbon arc gouging. They are made of carbon, graphite and appropriate binders, extruded and then baked at 2200℃ and plated with a layer of copper. They are heat-resistant, have good electrical conductivity, are not easy to break, and are suitable for cutting metal into the required shapes.
[0003] Chinese Patent Application No. 202122629020.3 discloses a cutting device for carbon rod processing, including a base plate with four support legs at the bottom corners. A mounting frame is mounted on the base plate, and a cutting platform is located at one end of the bottom of the mounting frame. A filter screen is located inside the mounting frame near the cutting platform, and a debris collection trough is located below the filter screen. A lead screw is located at one end of the upper part of the mounting frame. This invention utilizes a lead screw with a slider at the other end of the upper part of the mounting frame. A first cylinder and a cutting machine are located below the slider. The operator can observe the required cutting length of the carbon rod through an observation window, facilitating the start of the motor. The motor moves the slider, which in turn moves the first cylinder and the cutting machine, allowing adjustment of the cutting distance of the carbon rod and achieving accurate cutting at a specified position, thus improving the practicality of the device.
[0004] The aforementioned disclosed patents have the following problems when used:
[0005] 1. The device is not equipped with a grooving component, so it cannot perform grooving on the carbon rods, resulting in poor continuity of the carbon rod processing and low production efficiency.
[0006] 2. This device only uses the second cylinder to press and limit the carbon rod, which cannot guarantee that the position of the carbon rod will not shift during the processing, resulting in low processing accuracy and affecting the production quality of the carbon rod. Utility Model Content
[0007] To address the problems mentioned in the background section, this invention provides a grooving device for carbon rod processing, characterized by its complete grooving function, good positioning effect, and strong practicality.
[0008] To achieve the above objectives, the present invention provides the following technical solution: a grooving device for carbon rod processing, comprising a base plate, an installation frame on the top of the base plate, a cutting platform inside the installation frame, a dust collection box on the top surface of the installation frame, a second cylinder on the top of the cutting platform, a cutting machine on one side of the second cylinder, a grooving assembly on the side of the second cylinder near the cutting machine, and a positioning assembly on the top of the cutting platform.
[0009] Preferably, the grooving assembly includes a handwheel, a screw, a fixed rod, an indicator block, a fixed plate, a threaded block, a grooving cutter, and a motor. The fixed rod is fixedly connected inside the mounting frame, a fixed plate is fixedly connected to the bottom surface of the fixed rod, a screw is provided on one side of the fixed rod, a handwheel is installed on the top of the screw, a threaded block is threadedly connected to the surface of the screw, an indicator block is fixedly connected to the side of the threaded block near the fixed rod, a motor is fixedly connected to the side of the threaded block away from the indicator block, and a grooving cutter is installed at the output end of the motor.
[0010] Preferably, one side surface of the fixing rod is provided with scale lines, and a limit block is provided between the screw and the fixing plate.
[0011] Preferably, the positioning assembly includes a backing plate, a bearing, a guide plate, a threaded cylinder, a second screw, a placement groove, and a clamping assembly. The top surface of the cutting platform is provided with a threaded cylinder, the inside of the threaded cylinder is provided with a second screw, a backing plate is provided on one side surface of the second screw, a bearing is provided at the contact point between the backing plate and the second screw, a guide plate is fixedly connected to one side surface of the cutting platform, a placement groove is provided on the top surface of the threaded cylinder, and a clamping assembly is fixedly connected to one side surface of the mounting frame.
[0012] Preferably, the clamping assembly includes a feed inlet, a movable plate, a clamping plate, a connecting rod, a spring, and a vertical plate. The feed inlet is fixed to one side surface of the mounting frame, and the vertical plate is fixed to the top surface of the feed inlet. A connecting rod passes through the interior of the vertical plate, and one end of the connecting rod is connected to the clamping plate. A movable plate is provided on one side of the vertical plate, and a spring is sleeved on the surface of the connecting rod near the movable plate.
[0013] Preferably, a groove is provided on the bottom surface of the movable plate where it contacts the feed inlet, and a rubber pad is provided on one side of the pressing plate.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. By setting up a grooving component, this utility model enables the device to cut and groov the carbon rod simultaneously during the processing of carbon rods, making the processing of carbon rods more continuous, thereby shortening the processing time and improving production efficiency.
[0016] 2. By setting a positioning component, this utility model enables the device to effectively limit the two ends of the carbon rod during processing, so that the carbon rod will not shift during processing. At the same time, the processing position of the carbon rod can be adjusted, making the processing of carbon rod more flexible and efficient, and enhancing its practicality. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a cross-sectional view of the overall structure of this utility model;
[0019] Figure 3 This is a cross-sectional view of the grooving assembly of this utility model;
[0020] Figure 4 This is a cross-sectional view of the positioning component of this utility model;
[0021] Figure 5 This is a cross-sectional view of the placement groove of this utility model;
[0022] Figure 6 This is a cross-sectional view of the clamping assembly of this utility model.
[0023] In the diagram: 1. Base plate; 2. Cutting machine; 3. Mounting frame; 4. Dust collection box; 5. Grooving assembly; 51. Handwheel; 52. Screw; 53. Fixing rod; 54. Indicator block; 55. Fixing plate; 56. Threaded block; 57. Grooving knife; 58. Motor; 6. Second cylinder; 7. Positioning assembly; 71. Support plate; 72. Bearing; 73. Guide plate; 74. Threaded cylinder; 75. Second screw; 76. Placement slot; 77. Pressing assembly; 771. Feed inlet; 772. Movable plate; 773. Pressing plate; 774. Connecting rod; 775. Spring; 776. Vertical plate; 8. Cutting table. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example 1
[0026] Please see Figure 1-6The present invention provides the following technical solution: a grooving device for carbon rod processing, including a base plate 1, an installation frame 3 on the top of the base plate 1, a cutting platform 8 inside the installation frame 3, a dust collection box 4 on the top surface of the installation frame 3, a second cylinder 6 on the top of the cutting platform 8, a cutting machine 2 on one side of the second cylinder 6, a grooving assembly 5 on the side of the second cylinder 6 near the cutting machine 2, and a positioning assembly 7 on the top of the cutting platform 8.
[0027] Specifically, the grooving assembly 5 includes a handwheel 51, a screw 52, a fixing rod 53, an indicator block 54, a fixing plate 55, a threaded block 56, a grooving cutter 57, and a motor 58. The fixing rod 53 is fixedly connected inside the mounting frame 3, and the fixing plate 55 is fixedly connected to the bottom surface of the fixing rod 53. The screw 52 is provided on one side of the fixing rod 53, and the handwheel 51 is installed on the top of the screw 52. The threaded block 56 is threadedly connected to the surface of the screw 52. The indicator block 54 is fixedly connected to the side surface of the threaded block 56 near the fixing rod 53, and the motor 58 is fixedly connected to the side surface of the threaded block 56 away from the indicator block 54. The grooving cutter 57 is installed at the output end of the motor 58.
[0028] By adopting the above technical solution, when using the grooving assembly 5, the motor 58 is first started, which drives the grooving cutter 57 to rotate. When it is necessary to adjust the grooving height, the screw 52 can be rotated by turning the handwheel 51, which in turn drives the threaded block 56 to move the motor 58 downward, thus satisfying the grooving work for different carbon rods. When the threaded block 56 moves, it will drive the indicator block 54 to slide synchronously on the surface of the fixed rod 53, which can guide the threaded block 56. At the same time, the scale on the surface of the fixed rod 53 can be observed through the indicator block 54, which makes it easier for the operator to control the rotation of the handwheel 51 and improves the quality of the grooving work.
[0029] Specifically, a scale line is provided on one side surface of the fixing rod 53, and a limit block is provided between the screw 52 and the fixing plate 55.
[0030] By adopting the above technical solution, the setting of scale lines makes it easier for operators to control the rotation of the handwheel 51, while improving the quality of grooving. The limit block can limit the bottom of the screw 52, thereby improving the stability of the screw 52 during rotation.
[0031] In this embodiment, when using the grooving assembly 5, the motor 58 is first started, which drives the grooving blade 57 to rotate. When it is necessary to adjust the grooving height, the screw 52 can be rotated by turning the handwheel 51, which in turn causes the threaded block 56 to drive the motor 58 to move downward, thus satisfying the grooving work for different carbon rods. When the threaded block 56 moves, it will drive the indicator block 54 to slide synchronously on the surface of the fixed rod 53, thereby guiding the threaded block 56. At the same time, the scale on the surface of the fixed rod 53 can be observed through the indicator block 54, which makes it easier for the operator to control the rotation of the handwheel 51 and improves the quality of the grooving work. The scale line makes it easier for the operator to control the rotation of the handwheel 51 and improves the quality of grooving. The limit block can limit the bottom of the screw 52, thereby improving the stability of the screw 52 during rotation.
[0032] Example 2
[0033] The difference between this embodiment and embodiment 1 is that, specifically, the positioning component 7 includes a backing plate 71, a bearing 72, a guide plate 73, a threaded cylinder 74, a second screw 75, a placement groove 76, and a clamping component 77. The top surface of the cutting platform 8 is provided with a threaded cylinder 74, the inside of the threaded cylinder 74 is provided with a second screw 75, one side surface of the second screw 75 is provided with a backing plate 71, a bearing 72 is provided at the contact point between the backing plate 71 and the second screw 75, one side surface of the cutting platform 8 is fixedly connected to a guide plate 73, the top surface of the threaded cylinder 74 is provided with a placement groove 76, and one side surface of the mounting frame 3 is fixedly connected to a clamping component 77.
[0034] By adopting the above technical solution, when using the positioning component 7, the second screw 75 is rotated by turning the knob. Under the action of the threaded cylinder 74, the second screw 75 pushes the abutment plate 71 to one side. After adjusting to the appropriate position, the clamping component 77 is opened and the carbon rod to be processed is placed in the placement groove 76. At this time, the abutment plate 71 can limit one end of the carbon rod, and the clamping component 77 can limit the other end of the carbon rod. This ensures that the carbon rod will not shift position during processing. At the same time, the position of the abutment plate 71 can be adjusted according to processing requirements to further push the carbon rod to adjust its position, making the carbon rod positioning more flexible and improving the processing efficiency of the device.
[0035] Specifically, the clamping assembly 77 includes a feed inlet 771, a movable plate 772, a clamping plate 773, a connecting rod 774, a spring 775, and a vertical plate 776. The feed inlet 771 is fixed to one side surface of the mounting frame 3, and the vertical plate 776 is fixed to the top surface of the feed inlet 771. The connecting rod 774 passes through the interior of the vertical plate 776, and one end of the connecting rod 774 is connected to the clamping plate 773. The movable plate 772 is provided on one side of the vertical plate 776, and the spring 775 is sleeved on the surface of the connecting rod 774 near the movable plate 772.
[0036] By adopting the above technical solution, when using the clamping component 77, first pull the clamping plate 773 to place the carbon rod into the placement groove 76, then release the clamping plate 773, and the clamping plate 773 will reset under the action of the spring 775, thereby limiting one end of the carbon rod. At the same time, it can also work with the abutment plate 71 to adjust the position of the carbon rod, thus enhancing its practicality.
[0037] Specifically, a groove is provided at the contact point between the bottom surface of the movable plate 772 and the feed inlet 771, and a rubber pad is provided on one side of the clamping plate 773.
[0038] By adopting the above technical solution, the sliding groove can guide the movable plate 772, and the rubber pad on one side of the pressing plate 773 can prevent the pressing plate 773 from bumping into the carbon rod, thus enhancing practicality.
[0039] In this embodiment, when using the positioning component 7, the second screw 75 is rotated by turning the knob. Under the action of the threaded cylinder 74, the second screw 75 pushes the abutment plate 71 to one side. After adjusting to the appropriate position, the clamping component 77 is opened, and the carbon rod to be processed is placed into the placement slot 76. At this time, the abutment plate 71 can limit one end of the carbon rod, and the clamping component 77 can limit the other end of the carbon rod, thereby ensuring that the carbon rod will not shift position during processing. At the same time, the position of the abutment plate 71 can be adjusted according to processing requirements. This further promotes the adjustment of the carbon rod's position, making the carbon rod positioning more flexible and improving the processing efficiency of the device. When using the clamping assembly 77, first pull the clamping plate 773 to place the carbon rod into the placement groove 76, and then release the clamping plate 773. The clamping plate 773 returns to its original position under the action of the spring 775, thereby limiting one end of the carbon rod. At the same time, it can also work with the abutment plate 71 to adjust the position of the carbon rod, enhancing its practicality. The sliding groove can guide the movable plate 772, and the rubber pad on one side of the clamping plate 773 can prevent the clamping plate 773 from bumping into the carbon rod, enhancing its practicality.
[0040] The structure and operating principle of the cutting machine 2, mounting frame 3, dust collection box 4, second cylinder 6 and cutting table 8 in this utility model have been disclosed in a cutting device for carbon rod processing and production disclosed in Chinese patent application number 202122629020.3.
[0041] The working principle and usage of this utility model are as follows: This utility model is for adjusting a cutting device used in carbon rod processing. When using the grooving assembly 5, the motor 58 is first started, which drives the grooving blade 57 to rotate. When it is necessary to adjust the grooving height, the handwheel 51 can be turned to drive the screw 52 to rotate, which in turn causes the threaded block 56 to drive the motor 58 to move downward, thus satisfying the grooving work for different carbon rods. When the threaded block 56 moves, it will drive the indicator block 54 to slide synchronously on the surface of the fixed rod 53, thereby enabling the thread... Block 56 serves as a guide, and the scale on the surface of the fixed rod 53 can be observed through the indicator block 54, making it easier for the operator to control the rotation of the handwheel 51 and improving the quality of the grooving work. The scale lines facilitate operator control of the handwheel 51 and improve the quality of the grooving. The limiting block limits the bottom of the screw 52, thereby improving the stability of the screw 52 during rotation. This utility model relates to an adjustment of a cutting device for carbon rod processing. When using the positioning component 7, the second... The screw 75 rotates, and under the action of the threaded cylinder 74, the second screw 75 pushes the abutment plate 71 to one side. After adjusting to the appropriate position, the clamping assembly 77 is opened, and the carbon rod to be processed is placed into the placement slot 76. At this time, the abutment plate 71 can limit one end of the carbon rod, and the clamping assembly 77 can limit the other end of the carbon rod, thus ensuring that the carbon rod will not shift position during processing. At the same time, the position of the abutment plate 71 can be adjusted according to processing requirements, thereby further pushing the carbon rod to adjust its position. This design allows for more flexible carbon rod positioning and improves the processing efficiency of the device. When using the clamping assembly 77, first pull the clamping plate 773 to place the carbon rod into the placement groove 76, then release the clamping plate 773. The clamping plate 773 will then reset under the action of the spring 775, thereby limiting one end of the carbon rod. It can also work with the abutment plate 71 to adjust the position of the carbon rod, enhancing its practicality. The sliding groove can guide the movable plate 772, and the rubber pad on one side of the clamping plate 773 can prevent the clamping plate 773 from bumping into the carbon rod, further enhancing its practicality.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A grooving device for processing carbon rods, comprising a base plate (1), a mounting frame (3) being provided on the top of the base plate (1), a cutting table (8) being provided inside the mounting frame (3), a dust collection box (4) being installed on the top surface of the mounting frame (3), a second cylinder (6) being provided on the top of the cutting table (8), and a cutting machine (2) being installed on one side of the second cylinder (6), characterized in that: The second cylinder (6) is provided with a grooving assembly (5) on the side near the cutting machine (2), and a positioning assembly (7) is provided on the top of the cutting table (8).
2. The grooving device for carbon rod processing according to claim 1, characterized in that: The grooving assembly (5) includes a handwheel (51), a screw (52), a fixing rod (53), an indicator block (54), a fixing plate (55), a threaded block (56), a grooving cutter (57), and a motor (58). The fixing rod (53) is fixedly connected inside the mounting frame (3), and the fixing plate (55) is fixedly connected to the bottom surface of the fixing rod (53). The screw (52) is provided on one side of the fixing rod (53), and the handwheel (51) is installed on the top of the screw (52). The threaded block (56) is threadedly connected to the surface of the screw (52). The indicator block (54) is fixedly connected to the side surface of the threaded block (56) near the fixing rod (53), and the motor (58) is fixedly connected to the side surface of the threaded block (56) away from the indicator block (54). The grooving cutter (57) is installed at the output end of the motor (58).
3. The grooving device for carbon rod processing according to claim 2, characterized in that: The fixed rod (53) has a scale line on one side surface, and a limit block is provided between the screw (52) and the fixed plate (55).
4. The grooving device for carbon rod processing according to claim 1, characterized in that: The positioning assembly (7) includes a backing plate (71), a bearing (72), a guide plate (73), a threaded cylinder (74), a second screw (75), a placement groove (76), and a clamping assembly (77). The top surface of the cutting platform (8) is provided with a threaded cylinder (74), the inside of the threaded cylinder (74) is provided with a second screw (75), a backing plate (71) is provided on one side surface of the second screw (75), a bearing (72) is provided at the contact point between the backing plate (71) and the second screw (75), a guide plate (73) is fixedly connected to one side surface of the cutting platform (8), a placement groove (76) is provided on the top surface of the threaded cylinder (74), and a clamping assembly (77) is fixedly connected to one side surface of the mounting frame (3).
5. A grooving device for processing carbon rods according to claim 4, characterized in that: The clamping assembly (77) includes a feed inlet (771), a movable plate (772), a clamping plate (773), a connecting rod (774), a spring (775), and a vertical plate (776). The feed inlet (771) is fixed to one side surface of the mounting frame (3), and the vertical plate (776) is fixed to the top surface of the feed inlet (771). The connecting rod (774) passes through the interior of the vertical plate (776), and one end of the connecting rod (774) is connected to the clamping plate (773). The movable plate (772) is provided on one side of the vertical plate (776), and the spring (775) is sleeved on the surface of the connecting rod (774) near the movable plate (772).
6. The grooving device for carbon rod processing according to claim 5, characterized in that: A groove is provided at the bottom surface of the movable plate (772) where it contacts the feed inlet (771), and a rubber pad is provided on one side of the pressing plate (773).