A cutting device
By designing a cutting device, the grooves on both sides and the top surface of the cathode carbon block can be processed simultaneously, solving the problems of low processing efficiency and large space occupation in the existing technology, improving processing efficiency and optimizing space utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 泉州市大鲨鱼机械科技有限公司
- Filing Date
- 2025-07-16
- Publication Date
- 2026-06-05
AI Technical Summary
In the existing technology, the groove cutting and side finishing of the cathode carbon block need to be carried out at different workstations, resulting in low processing efficiency and large space occupation.
Design a cutting device including a conveying mechanism, first and second finishing mechanisms, and first and second groove cutting mechanisms. The conveying mechanism is set sequentially according to the conveying direction to realize the simultaneous processing of the side finishing of both sides of the cathode carbon block and the top groove. The screw assembly drives the blade for precise adjustment and cutting.
It improves processing efficiency, reduces space occupation, has a compact overall structure, and can simultaneously complete the side surface finishing and top groove cutting of the cathode carbon block.
Smart Images

Figure CN224323337U_ABST
Abstract
Description
[Technical Field]
[0001] This utility model relates to the technical field of cathode carbon block production equipment, and in particular to a cutting device. [Background Technology]
[0002] Cathode carbon blocks refer to carbon blocks made from high-quality anthracite, coke, graphite, and other raw materials. Cathode carbon blocks are an important component of aluminum electrolysis cells, specifically serving as the cathode and acting as both an conductor and a lining material for the cell. Aluminum electrolysis production requires cathode carbon blocks to possess properties such as high temperature resistance, resistance to molten salt corrosion, good electrical and thermal conductivity, high mechanical strength, good thermal shock resistance, and strong resistance to sodium corrosion.
[0003] In the process of producing cathode carbon blocks, such as Figure 6 As shown, two grooves 101' need to be machined on the top surface of the cathode carbon block 100', and the sides of the cathode carbon block also need to be finished. Currently, for cutting the grooves and finishing the sides of the cathode carbon block, it is usually necessary to transport the cathode carbon block to different workstations for processing, which not only reduces processing efficiency but also increases the space occupied. In view of the above-mentioned problems, the inventors of this case conducted in-depth research on this problem, resulting in this case. [Utility Model Content]
[0004] The technical problem to be solved by this utility model is to provide a cutting device that can simultaneously perform surface finishing on both sides of the cathode carbon block and cut the two grooves required on the top surface of the cathode carbon block, thereby improving processing efficiency and reducing space occupation.
[0005] This utility model is implemented as follows: A cutting device includes a conveying mechanism and a first finishing mechanism, a second finishing mechanism, a first groove cutting mechanism, and a second groove cutting mechanism arranged sequentially adjacent to each other along the conveying direction of the conveying mechanism; the first finishing mechanism and the second finishing mechanism are provided on both sides of the conveying mechanism, and a gap is left between the first finishing mechanism and the second finishing mechanism in the conveying direction, and the second finishing mechanism is located above the first finishing mechanism; the first groove cutting mechanism and the second groove cutting mechanism are both located above the conveying mechanism, the first groove cutting mechanism includes two first cutting machines for cutting one side of the two grooves on the top of the cathode carbon block, and the second finishing mechanism includes two second cutting machines for cutting the other side of the two grooves on the top of the cathode carbon block.
[0006] Furthermore, the first trimming mechanism includes a first trimming blade, a first drive assembly, a first translation assembly, a first lifting assembly, and a first support frame; the first drive assembly is connected to the first support frame through the first translation assembly and the first lifting assembly, the first trimming blade is connected to the output end of the first drive assembly, the first translation assembly drives the first trimming blade to move closer to or further away from the lower side wall of the cathode carbon block, and the first lifting assembly drives the first trimming blade to adjust its height.
[0007] Furthermore, both the first translation component and the first lifting component are lead screw components.
[0008] Furthermore, the second finishing mechanism includes a second finishing blade, a second drive assembly, a second translation assembly, a second lifting assembly, and a second support frame; the second drive assembly is connected to the second support frame through the second translation assembly and the second lifting assembly, the second finishing blade is connected to the output end of the second drive assembly, the second translation assembly drives the second finishing blade to approach or move away from the upper side wall of the cathode carbon block, and the second lifting assembly drives the second finishing blade to perform lifting and adjusting.
[0009] Furthermore, the second support frame includes first support columns disposed on both sides of the conveying mechanism and a first support beam connected between the upper ends of the two first support columns, and two second finishing mechanisms are disposed on the same side of the first support beam; the second translation component and the second lifting component are both lead screw components.
[0010] Furthermore, the second trimming blades of the two second trimming mechanisms are arranged facing each other, the second translation components of the two second trimming mechanisms are both arranged on the first support beam, and the first support beam is provided with first limiting members at both ends and in the middle.
[0011] Furthermore, it also includes a third support frame; the third support frame includes second support columns located on both sides of the conveying mechanism and a second support beam connected between the upper ends of the two second support columns; two first cutting machines are located on one side of the second support beam, and two second cutting machines are located on the other side of the second support beam.
[0012] Furthermore, the first cutting machine includes a first cutting blade, a third driving assembly, a third translation assembly, and a third lifting assembly; the third driving assembly is connected to one side of the second support beam through the third translation assembly and the third lifting assembly, and the first cutting blade is connected to the output end of the third driving assembly.
[0013] Furthermore, the second cutting machine includes a second cutting blade, a fourth drive assembly, a fourth translation assembly, and a fourth lifting assembly; the fourth drive assembly is connected to the other side of the second support beam through the fourth translation assembly and the fourth lifting assembly, and the second cutting blade is connected to the output end of the fourth drive assembly.
[0014] Furthermore, the first cutting blades of the two first cutting machines are arranged facing each other, and the third translation components of the two first cutting machines are all arranged on one side of the second support beam. The second support beam is provided with second limiting members at both ends and in the middle on one side. The third translation component and the third lifting component are both screw components.
[0015] The second cutting blades of the two second cutting machines are arranged facing each other, and the fourth translation components of the two second cutting machines are all located on the other side of the second support beam. The other side of the second support beam is provided with third limiting components at both ends and in the middle. The fourth translation component and the fourth lifting component are both made of lead screw components.
[0016] By adopting the technical solution of this utility model, at least the following beneficial effects are achieved: The entire cutting device is designed to include a first finishing mechanism, a second finishing mechanism, a first groove cutting mechanism, and a second groove cutting mechanism arranged sequentially adjacent to each other along the conveying direction of the conveying mechanism. The first finishing mechanism and the second finishing mechanism are located on both sides of the conveying mechanism. The first groove cutting mechanism includes two first cutting machines for cutting one side of the two grooves on the top of the cathode carbon block, and the second finishing mechanism includes two second cutting machines for cutting the other side of the two grooves on the top of the cathode carbon block. This allows for simultaneous finishing of the sides of the cathode carbon block and cutting of the two required grooves on the top surface of the cathode carbon block. Furthermore, the first groove cutting mechanism can simultaneously cut one side of the two grooves, and the second groove cutting mechanism can simultaneously cut the other side of the two grooves. Therefore, processing efficiency is effectively improved, and the overall structure is very compact, reducing space occupancy. [Attached Image Description]
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0018] Figure 1 This is an overall structural diagram of a cutting device according to this utility model;
[0019] Figure 2 This is a structural diagram of the first face-trimming mechanism in this utility model;
[0020] Figure 3 This is a structural diagram of the second finishing mechanism in this utility model;
[0021] Figure 4 This is a structural diagram of the first groove cutting mechanism assembled on one side of the third support frame in this utility model;
[0022] Figure 5This is a structural diagram of the second groove cutting mechanism assembled on the other side of the third support frame in this utility model;
[0023] Figure 6 This is a structural diagram of an existing cathode carbon block.
[0024] Explanation of reference numerals in the attached figures:
[0025] Cathode carbon block 100', groove 101';
[0026] Cutting device 100;
[0027] Conveying mechanism 1;
[0028] First trimming mechanism 2, first trimming blade 21, first drive assembly 22, first translation assembly 23, first lifting assembly 24, first support frame 25;
[0029] Second trimming mechanism 3, second trimming blade 31, second drive assembly 32, second translation assembly 33, second lifting assembly 34, second support frame 35, first support column 351, first support beam 352, first limiting member 353;
[0030] The first groove cutting mechanism 4, the first cutting machine 41, the first cutting blade 411, the third drive assembly 412, the third translation assembly 413, and the third lifting assembly 414;
[0031] The second groove cutting mechanism 5, the second cutting machine 51, the second cutting blade 511, the fourth drive assembly 512, the fourth translation assembly 513, and the fourth lifting assembly 514;
[0032] The third support frame 6, the second support column 61, the second support beam 62, the second limiting component 63, and the third limiting component 64.
Detailed Implementation Methods
[0033] To better understand the technical solution of this utility model, the technical solution of this utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0034] It should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing these embodiments and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature.
[0035] Please see Figures 1 to 5 As shown, a preferred embodiment of the cutting device 100 of this utility model is provided. The cutting device 100 includes a conveying mechanism 1 and a first finishing mechanism 2, a second finishing mechanism 3, a first groove cutting mechanism 4, and a second groove cutting mechanism 5 arranged sequentially adjacent to each other along the conveying direction of the conveying mechanism 1. The conveying mechanism 1 is used to convey the cathode carbon block to be processed. The first finishing mechanism 2 and the second finishing mechanism 3 are both used to finish the sides of the cathode carbon block. The first groove cutting mechanism 4 and the second groove cutting mechanism 5 are both used to cut the top of the cathode carbon block to form the required groove.
[0036] The conveying mechanism 1 is provided with a first finishing mechanism 2 and a second finishing mechanism 3 on both sides. There is a gap between the first finishing mechanism 2 and the second finishing mechanism 3 in the conveying direction, and the second finishing mechanism 3 is located above the first finishing mechanism 2. During operation, the first finishing mechanism 2 and the second finishing mechanism 3 located on both sides of the conveying mechanism 1 can be used to simultaneously finish the sides of the cathode carbon block. The first finishing mechanism 2 is used to finish the lower part of the side, and the second finishing mechanism 3 is used to finish the lower part of the side. The first finishing mechanism 2 and the second finishing mechanism 3 are staggered in the conveying direction to ensure that the first finishing mechanism 2 and the second finishing mechanism 3 will not interfere with each other during operation. The first groove cutting mechanism 4 and the second groove cutting mechanism 5 are both located above the conveying mechanism 1 to cut the top of the cathode carbon block. The first groove cutting mechanism 4 includes two first cutting machines 41 for cutting one side of the two grooves on the top of the cathode carbon block, and the second finishing mechanism 5 includes two second cutting machines 51 for cutting the other side of the two grooves on the top of the cathode carbon block.
[0037] This invention designs the entire cutting device 100 to include a first finishing mechanism 2, a second finishing mechanism 3, a first groove cutting mechanism 4, and a second groove cutting mechanism 5 arranged sequentially adjacent to each other along the conveying direction of the conveying mechanism 1. The first finishing mechanism 2 and the second finishing mechanism 3 are located on both sides of the conveying mechanism 1. The first groove cutting mechanism 4 includes two first cutting machines 41 for cutting one side of the two grooves on the top of the cathode carbon block, and the second finishing mechanism 5 includes two second cutting machines 51 for cutting the other side of the two grooves on the top of the cathode carbon block. This design allows for simultaneous finishing of both sides of the cathode carbon block and cutting of the two required grooves on the top surface of the cathode carbon block. Furthermore, the first groove cutting mechanism 4 can simultaneously cut one side of the two grooves, and the second groove cutting mechanism 5 can simultaneously cut the other side of the two grooves. Therefore, it effectively improves processing efficiency, and the overall structure is very compact, reducing space requirements.
[0038] In the preferred embodiment of this utility model, please refer to the following: Figure 2 As shown, the first trimming mechanism 2 includes a first trimming blade 21, a first drive assembly 22, a first translation assembly 23, a first lifting assembly 24, and a first support frame 25. The first drive assembly 22 is connected to the first support frame 25 through the first translation assembly 23 and the first lifting assembly 24. In a specific implementation of this invention, the first lifting assembly 24 can be mounted on the first support frame 25, and the first drive assembly 22 can be connected to the first lifting assembly 24 through the first translation assembly 23. The first trimming blade 21 is connected to the output end of the first drive assembly 22. The first translation assembly 23 drives the first trimming blade 21 to move closer to or further away from the lower side wall of the cathode carbon block, and the first lifting assembly 24 drives the first trimming blade 21 to adjust its height.
[0039] In the specific operation of the first finishing mechanism 2 of this utility model, when it is necessary to finish the lower part of the side wall of the cathode carbon block, the first lifting component 24 drives the first finishing blade 21 to be raised and lowered, so that the first finishing blade 21 is aligned with the lower part of the side wall of the cathode carbon block; at the same time, the first translation component 23 drives the first finishing blade 21 to approach the lower part of the side wall of the cathode carbon block and make the first finishing blade 21 contact the lower part of the side wall of the cathode carbon block; finally, the first driving component 22 drives the first finishing blade 21 to rotate, so that the first finishing blade 21 grinds the lower part of the side wall of the cathode carbon block to achieve finishing.
[0040] In one specific embodiment of this utility model, in order to enable the first translation component 23 and the first lifting component 24 to drive the first trimming blade 21 to move and adjust more accurately and stably, both the first translation component 23 and the first lifting component 24 are lead screw components.
[0041] In the preferred embodiment of this utility model, please refer to the following: Figure 3 As shown, the second finishing mechanism 3 includes a second finishing blade 31, a second drive assembly 32, a second translation assembly 33, a second lifting assembly 34, and a second support frame 35. The second drive assembly 32 is connected to the second support frame 35 through the second translation assembly 33 and the second lifting assembly 34. The second finishing blade 31 is connected to the output end of the second drive assembly 32. The second translation assembly 33 drives the second finishing blade 31 to move closer to or away from the upper side wall of the cathode carbon block, and the second lifting assembly 34 drives the second finishing blade 31 to adjust its height.
[0042] In the specific operation of the second finishing mechanism 3 of this utility model, when it is necessary to finish the upper part of the side wall of the cathode carbon block, the second lifting component 34 drives the second finishing blade 31 to adjust its height so that the second finishing blade 31 is aligned with the upper part of the side wall of the cathode carbon block; at the same time, the second translation component 33 drives the second finishing blade 31 to approach the upper part of the side wall of the cathode carbon block and make the second finishing blade 31 contact the upper part of the side wall of the cathode carbon block; finally, the second driving component 32 drives the second finishing blade 31 to rotate so that the second finishing blade 31 grinds the upper part of the side wall of the cathode carbon block to achieve finishing.
[0043] Furthermore, the second support frame 35 includes first support columns 351 disposed on both sides of the conveying mechanism 1 and a first support beam 352 connected between the upper ends of the two first support columns 351. Two second finishing mechanisms 3 are disposed on the same side of the first support beam 352, enabling the two second finishing mechanisms 3 to simultaneously finish the upper part of the sidewalls on both sides of the cathode carbon block. To enable the second translation assembly 33 and the second lifting assembly 34 to more accurately and stably drive the second finishing blade 31 for movement and adjustment, both the second translation assembly 33 and the second lifting assembly 34 are screw assemblies.
[0044] Furthermore, the second trimming blades 31 of the two second trimming mechanisms 3 are arranged facing each other, and the second translation components 33 of the two second trimming mechanisms 3 are both arranged on the first support beam 352. The first support beam 352 is provided with first limiting members 353 at both ends and in the middle. In practical use, the two adjacent first limiting members 353 can be used to limit the horizontal movement of the second trimming blades 31 of the two second trimming mechanisms 3, thereby ensuring that the second trimming blades 31 of the two second trimming mechanisms 3 will not affect each other.
[0045] In a preferred embodiment of this utility model, the cutting device 100 further includes a third support frame 6; the third support frame 6 includes second support columns 61 disposed on both sides of the conveying mechanism 1 and a second support beam 62 connected between the upper ends of the two second support columns 61; two first cutting machines 41 are disposed on one side of the second support beam 62, and two second cutting machines 51 are disposed on the other side of the second support beam 62. By adopting the above structural design, not only can the overall structure of the entire cutting device 100 be made more compact and aesthetically pleasing, but it can also ensure that the two first cutting machines 41 and the two second cutting machines 51 will not interfere with each other during operation.
[0046] In the preferred embodiment of this utility model, please refer to the following: Figure 4 As shown, the first cutting machine 41 includes a first cutting blade 411, a third driving assembly 412, a third translation assembly 413, and a third lifting assembly 414. The third driving assembly 412 is connected to one side of the second support beam 62 through the third translation assembly 413 and the third lifting assembly 414. The first cutting blade 411 is connected to the output end of the third driving assembly 414. In the specific operation of the first cutting machine 41, when it is necessary to cut the top of the cathode carbon block, the third translation assembly 413 drives the first cutting blade 411 to the required position according to the actual processing position. At the same time, the third lifting assembly 414 drives the first cutting blade 411 to descend and contact the end face of one end of the cathode carbon block. Finally, the third driving assembly 412 drives the first cutting blade 411 to rotate to achieve cutting.
[0047] In a specific embodiment of this utility model, in order to enable the third translation component 413 and the third lifting component 414 to drive the first cutting blade 411 to move and adjust more accurately and stably, both the third translation component 413 and the third lifting component 414 are lead screw components.
[0048] In the preferred embodiment of this utility model, please refer to the following: Figure 5As shown, the second cutting machine 51 includes a second cutting blade 511, a fourth drive assembly 512, a fourth translation assembly 513, and a fourth lifting assembly 514. The fourth drive assembly 512 is connected to the other side of the second support beam 62 through the fourth translation assembly 513 and the fourth lifting assembly 514. The second cutting blade 511 is connected to the output end of the fourth drive assembly 512. In the specific operation of the second cutting machine 51, when it is necessary to cut the top of the cathode carbon block, the fourth translation assembly 513 drives the second cutting blade 511 to the required position according to the actual processing position. At the same time, the fourth lifting assembly 514 drives the second cutting blade 511 to descend and contact the end face of one end of the cathode carbon block. Finally, the fourth drive assembly 512 drives the second cutting blade 511 to rotate to achieve cutting.
[0049] In a specific embodiment of this utility model, in order to enable the fourth translation component 513 and the fourth lifting component 514 to drive the second cutting blade 511 to move and adjust more accurately and stably, both the fourth translation component 513 and the fourth lifting component 514 are lead screw components.
[0050] In a preferred embodiment of this utility model, the first cutting blades 411 of the two first cutting machines 41 are arranged facing each other, and the third translation components 413 of the two first cutting machines 41 are all arranged on one side of the second support beam 62. The second support beam 62 is provided with second limiting members 63 at both ends and in the middle on one side. In practical use, the two adjacent second limiting members 63 can be used to limit the horizontal movement of the first cutting blades 411 of the two first cutting machines 41, thereby ensuring that the first cutting blades 411 of the two first cutting machines 41 will not affect each other.
[0051] The second cutting blades 511 of the two second cutting machines 51 are arranged facing each other, and the fourth translation components 513 of the two second cutting machines 51 are all arranged on the other side of the second support beam 62. The other side of the second support beam 62 is provided with third limiting members 64 at both ends and in the middle. In specific use, the two adjacent third limiting members 64 can be used to limit the horizontal movement of the second cutting blades 511 of the two second cutting machines 51, thereby ensuring that the second cutting blades 511 of the two second cutting machines 51 will not affect each other.
[0052] While specific embodiments of the present invention have been described above, those skilled in the art should understand that the specific embodiments described are merely illustrative and not intended to limit the scope of the present invention. Equivalent modifications and variations made by those skilled in the art in accordance with the spirit of the present invention should be covered within the scope of protection of the claims of the present invention.
Claims
1. A cutting device, characterized in that: The device includes a conveying mechanism and a first finishing mechanism, a second finishing mechanism, a first groove cutting mechanism, and a second groove cutting mechanism arranged sequentially adjacent to each other along the conveying direction of the conveying mechanism. The first finishing mechanism and the second finishing mechanism are provided on both sides of the conveying mechanism, with a gap between them in the conveying direction, and the second finishing mechanism is located above the first finishing mechanism. The first groove cutting mechanism and the second groove cutting mechanism are both located above the conveying mechanism. The first groove cutting mechanism includes two first cutting machines for cutting one side of the two grooves on the top of the cathode carbon block, and the second finishing mechanism includes two second cutting machines for cutting the other side of the two grooves on the top of the cathode carbon block.
2. The cutting device as described in claim 1, characterized in that: The first trimming mechanism includes a first trimming blade, a first drive assembly, a first translation assembly, a first lifting assembly, and a first support frame. The first drive assembly is connected to the first support frame through the first translation assembly and the first lifting assembly. The first trimming blade is connected to the output end of the first drive assembly. The first translation assembly drives the first trimming blade to move closer to or further away from the lower side wall of the cathode carbon block. The first lifting assembly drives the first trimming blade to adjust its height.
3. The cutting device as described in claim 2, characterized in that: Both the first translation component and the first lifting component are lead screw components.
4. The cutting device as described in claim 1, characterized in that: The second finishing mechanism includes a second finishing blade, a second drive assembly, a second translation assembly, a second lifting assembly, and a second support frame. The second drive assembly is connected to the second support frame through the second translation assembly and the second lifting assembly. The second finishing blade is connected to the output end of the second drive assembly. The second translation assembly drives the second finishing blade to move closer to or further away from the upper side wall of the cathode carbon block. The second lifting assembly drives the second finishing blade to adjust its height.
5. The cutting device as described in claim 4, characterized in that: The second support frame includes first support columns located on both sides of the conveying mechanism and a first support beam connected between the upper ends of the two first support columns. Two second finishing mechanisms are located on the same side of the first support beam. The second translation component and the second lifting component are both screw assemblies.
6. The cutting device as described in claim 5, characterized in that: The second finishing blades of the two second finishing mechanisms are arranged facing each other, and the second translation components of the two second finishing mechanisms are both arranged on the first support beam, and the first support beam is provided with first limiting members at both ends and in the middle.
7. The cutting device as described in claim 1, characterized in that: It also includes a third support frame; the third support frame includes second support columns located on both sides of the conveying mechanism and a second support beam connected between the upper ends of the two second support columns; two first cutting machines are located on one side of the second support beam and two second cutting machines are located on the other side of the second support beam.
8. The cutting device as described in claim 7, characterized in that: The first cutting machine includes a first cutting blade, a third driving assembly, a third translation assembly, and a third lifting assembly; the third driving assembly is connected to one side of the second support beam through the third translation assembly and the third lifting assembly, and the first cutting blade is connected to the output end of the third driving assembly.
9. A cutting device as described in claim 8, characterized in that: The second cutting machine includes a second cutting blade, a fourth driving assembly, a fourth translation assembly, and a fourth lifting assembly; the fourth driving assembly is connected to the other side of the second support beam through the fourth translation assembly and the fourth lifting assembly, and the second cutting blade is connected to the output end of the fourth driving assembly.
10. A cutting device as described in claim 9, characterized in that: The first cutting blades of the two first cutting machines are arranged facing each other, and the third translation components of the two first cutting machines are all arranged on one side of the second support beam. The second support beam is provided with second limiting parts at both ends and in the middle on one side. The third translation component and the third lifting component are both screw components. The second cutting blades of the two second cutting machines are arranged facing each other, and the fourth translation components of the two second cutting machines are all located on the other side of the second support beam. The other side of the second support beam is provided with third limiting components at both ends and in the middle. The fourth translation component and the fourth lifting component are both made of lead screw components.